scholarly journals Modeling features of the technological process of forestry machines parts strengthening by the method of gas-thermal spraying

2021 ◽  
Vol 2131 (2) ◽  
pp. 022034
Author(s):  
V Kretinin ◽  
A Teppoev ◽  
V Sokolova

Abstract The efficiency of the working bodies of tillage forestry machines is determined by the sharpness of their soil-cutting elements. The purpose of the study is to substantiate the modes of the technological process of strengthening and recovery of cutting working forestry machines by the method of gas-flame spraying of wear-resistant coatings to increase their wear resistance and preserve the blade sharpness by implementing the self-sharpening effect, which allows increasing their life by 2-3 times. Technical and economic indicators of the gas-flame spraying process, as well as the scope of its application, depend on how well the technological modes of the spraying process are selected. The relevance of the topic is due to the need to increase the durability of tillage tools by strengthening their surfaces treatment. Such effective methods include the technology of recovery and strengthening of the working bodies of tillage machines using the technology of gas-flame spraying. In this regard, the issues of conducting research have become particularly relevant: to identify the relationships of technological parameters during the gas-flame application of wear-resistant coatings; to change the strength characteristics of the material of parts during their recovery, providing the necessary reliability and durability.

Author(s):  
O.G. Devoino ◽  
◽  
A.P. Pilipchuk ◽  

The analysis of methods for increasing the ballistic resistance of para-aramid fabrics has been carried out. The defining value of friction between the threads of ballistic fabric, which contributes to the deformation of the bullet and its stopping, is noted. The expediency of using gas-flame spraying to create coatings from UHMWPE on the surface of para-aramid fabrics has been substantiated. The choice of material and equipment for gas-thermal spraying has been made. The technological parameters of gas-thermal spraying of UHMWPE on the surface of para-aramid fabrics have been determined. It is shown that the use of gas-flame spraying makes it possible to create surface layers of arbitrary shape.


2018 ◽  
Vol 284 ◽  
pp. 1263-1267
Author(s):  
Alexey Yu. Rodichev ◽  
A.V. Sytin ◽  
V.O. Tyurin

Gas flame spraying is the most accessible method of gas-thermal spraying. Pores are formed on the inner surface of the bimetallic fluid-film bearings as a result of the application of anti-friction coating on the steel substrate. The presence of such pores, the "microfibre effect", affects positively on life expectancy of fluid-film bearings. The study of the oil consumption of anti-friction coatings allows recommendation of these coatings for using in the manufacturing process of bimetallic fluid-film bearings.


2013 ◽  
Vol 371 ◽  
pp. 270-274 ◽  
Author(s):  
Stefan Lucian Toma ◽  
Diana Antonia Gheorghiu ◽  
Steluta Radu ◽  
Costică Bejinariu

The physic-chemical and mechanical properties of steel deposits obtained by thermal spraying depend on technological parameters of the spraying process. Generally, wear resistance of the deposits depends on the degree of porosity and the adhesion of the layer to the substrate. In the case of the deposits obtained by spraying, studies have shown that between deposited layer (SD) and substrate (S) there are the following types of adhesions: mechanical, metallurgical, superficial, physical and diffusive. Each type of adherence, enumerated above, works through a well-defined mechanism so that it can be said that the adhesion of the obtained deposits by thermal spray is a sum of mechanisms which interacting. How these mechanisms interact, as well the percentage of the influence is determined by: operating parameters, by the deposit material and thermal treatments after the deposit obtaining. This paper proposes to determine the influence of thermal treatment on adherence of 60T deposits obtained by thermal spraying in electric arc- as a thermal processing method after metallization. The assessment of adherence deposit 60T - in two ways, according to with EN 582 and DIN 27201/2005 in conjunction with the investigations of electron microscopy (SEM), XRD analysis, and image analysis performed at both the zone: Coating - Interface - Substrate (CIS) has revealed the presence of diffusion and the structural constituents. The graphs of adherence variation for 60T deposits with the concentration gradient of the alloying elements of the 60T layer respectively of adherence layer (75B) obtained experimentally by investigations carried out on the substrate have demonstrated the role of the secondary thermal treatment on the deposit adherence.


2004 ◽  
Vol 36 (1) ◽  
pp. 103 ◽  
Author(s):  
S. Marica

This paper presents an advanced stage of research work regarding the exploitation of natural volcanic rocks (basalt, andésites, tuffs) that are not to be polished but that can be cut into thin tiles and be cover with different inorganic and organic films. The basalt, andésite and tuff samples from some quarries proved to have very good cutting parameters, linear thermal expansions with a temperature between 5.67 and 8.85 x106C"1 for basalts and andésites and between 0.05 and 3.82 x106 C"1 for tuffs. The classic ceramic coating process used glaze with grinding fineness. The resulting surfaces are glossy, uniformly covered from a decorative aspect and by a variety of colour, suitable for various external and internal applications. The non-conventional coating by oxy-gas flame thermal spraying process on basalt frits with a grinding fineness between 100 and 70 μπι, resulted in rough, dark coloured surfaces, suitable for floors with high compressive strengths.


Author(s):  
S. O. Krupych

Annotation Purpose. Improving the methodology of substantiation of the selection of energy means for performing technological operations in walnut orchards, which is the basis for further determination of their rational parameters. Methods. The research uses the principles of systems analysis, as well as monographic and graph analytical methods. Results. Performing technological operations in walnut orchards requires special features from tractors: movement in the rows of the garden without damaging the tree crown; providing aggregation of symmetrical machines and with lateral displacement; availability of a universal hydraulic system for the drive of working bodies; to provide statistical and dynamic stability when hanging agricultural machines. To achieve this goal, it is advisable to consider the tractor on a two-parameter classification system, ie the transition from traction to traction-energy concept, take into account the traction force of the tractor on the hook and the effective power of the tractor engine. To substantiate the parameters of the energy means of performing technological operations in perennial walnut plantations, an algorithm is proposed that allows taking into account the technical and technological parameters of MTU. It is developed on the basis of information on the technologies of growing walnuts available on the world market and technical means for their implementation. It is developed on the basis of information about the technologies and technical means of walnut production available on the world market and allows carrying out their system-structural analysis. The identification of domestic and foreign energy remedy available on the market to ensure the technological process of walnuts production was carried out and correlation-regression analysis was performed, which allowed establishing the relationship between tractor cost and their parameters: engine power, operating weight. The proposed dependences make it possible to substantiate the rational (optimal) parameters of the technical support of the entire technological process with different subject-production characteristics. Conclusions. Based on the analysis of existing methods of substantiation of parameters of energy remedy for technological operations of agricultural production it is established that specialized methods that would take into account the peculiarities of walnut production absent. A new technique has been developed that will increase the efficiency of substantiation of energy parameters during the technological operations of walnut cultivation. The identification of available on the market energy remedy, machines and tools for technological operations of walnut production is carried out and their parametric and cost indicators are established. Based on these data, a regression analysis was performed, which made it possible to establish the relationships between price and their parametric indicators. Keywords: energy remedy, garden, walnuts, weight, traction force, method, rational parameters.


2021 ◽  
Vol 100 (2) ◽  
pp. 41-49
Author(s):  
M. Stechyshyn ◽  
A. Kornienko ◽  
N. Stechyshyna ◽  
A. Martynyuk ◽  
M. Tsepeniuk ◽  
...  

The task of this work is to find the optimal ratio between the size of the particles of silicon carbide and their volumetric content in the nickel matrix to provide maximum characteristics of strength and wear resistance of the working bodies of soil-processing machines. The article investigates the processes of forming complex electrolytic coatings (CEC) on a nickel basis with particles of the filler of various sizes of silicon carbide (SIC). It has been established that the formation of a sicle size sicle and SiC5 is carried out on a vertical, and all other particles in a horizontal cathode. The volumetric content of SICnano and SiC5 particles in nickel reaches a maximum of about 10%, and SiC100 – 46 %. Cap with particle size 28/20 and 50/40 μm allow you to get the most wear-resistant coatings. In this case, the coating with particles 28/20 μm have higher wear resistance, but coating with particles 50/40 μm are more technological when they are formed. The size of the filler particles has a significant effect on the tribological characteristics of the CEP, namely wear resistance and friction coefficient. It has been established that the highest wear resistance and the smallest friction coefficients are characterized by coatings having as a filler of fractions 28/20 and 50/40 μm. Tribological studies show the promise and efficiency of the CEP to increase the wear resistance of the working bodies of soil-cultivating machines.


2021 ◽  
Vol 876 (1) ◽  
pp. 012045
Author(s):  
V I Kretinin ◽  
A V Teppoev ◽  
V A Sokolova ◽  
O A Polyanskaya ◽  
S V Alekseeva

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