scholarly journals Vibration response of defect-ball-defect of rolling bearing with compound defects on both inner and outer races

2021 ◽  
Vol 1207 (1) ◽  
pp. 012006
Author(s):  
Wei Luo ◽  
Changfeng Yan ◽  
Junbao Yang ◽  
Yaofeng Liu ◽  
Lixiao Wu

Abstract Aiming at the problem that the existing compound defects model of rolling bearings under radial load is difficult to reflect the actual contact between rolling elements and defects. A new model is proposed to accurately reflect the simultaneous or sequential contact between inner and outer race defects and rolling elements. Considering the coupled excitation between shaft and bearing and pedestal, time-varying displacement excitation, and radial clearance, a four degree-of-freedom vibration model of rolling bearing with compound faults on both inner and outer races is built. The vibration equations are calculated by the method of numerical way, and the model is verified by experiment. The vibration response characteristics of the Defect-Ball-Defect model are studied, which renders a theoretical criterion for bearing fault diagnosis.

2013 ◽  
Vol 633 ◽  
pp. 103-116 ◽  
Author(s):  
Radoslav Tomovic

One of the most important characteristics of a rolling bearing is the load distribution on rolling elements. This paper provides an analysis on the influence of the internal construction of rolling bearings on load distribution and the number of active rolling elements. The analysis was performed using a new mathematical model for the boundary level calculations of the bearing deflection and external radial load for the inner ring support onqrolling bearing elements. The model considers two boundary positions of inner ring support on an even and odd number of rolling elements. The developed model enables a very simple determination of the number of active rolling elements participating in an external load transfer, depending on the bearing type and internal radial clearance.


2019 ◽  
Vol 9 (8) ◽  
pp. 1681 ◽  
Author(s):  
Cui ◽  
Du ◽  
Yang ◽  
Xu ◽  
Song

Vibration analysis is one of the main effective ways for rolling bearing fault diagnosis, and achallenge is how to accurately separate the inner and outer race fault features from noisy compoundfaults signals. Therefore, a novel compound fault separation algorithm based on parallel dual-Qfactorsand improved maximum correlation kurtosis deconvolution (IMCKD) is proposed. First, thecompound fault signal is sparse-decomposed by the parallel dual-Q-factor, and the low-resonancecomponents of the signal (compound fault impact component and small amount of noise) are obtained,but it can only highlight the impact of compound faults, and failed to separate the inner and outerrace compound fault signal. Then, the MCKD is improved (IMCKD) by optimizing the selection ofparameters (the shift order M and the filter length L) based on the iterative calculation method withthe Teager envelope spectral kurtosis (TEK) index. Finally, after the composite fault signal is filteredand de-noised by the proposed method, the inner and outer race fault signals are obtained respectively.The fault characteristic frequency is consistent with the theoretical calculation value. The results showthat the proposed method can efficiently separate the mixed fault information and avoid the mutualinterference between the components of the compound fault.


2014 ◽  
Vol 2014 ◽  
pp. 1-4 ◽  
Author(s):  
Li Xiangyang ◽  
Chen Wanqiang

This paper aims at diagnosing the fault of rolling bearings and establishes the system of dynamics model with the consideration of rolling bearing with nonlinear bearing force, the radial clearance, and other nonlinear factors, using Runge-Kutla such as Hertzian elastic contactforce and internal radial clearance, which are solved by the Runge-Kutta method. Using simulated data of the normal state, a self-adaptive alarm method for bearing condition based on one-class support vector machine is proposed. Test samples were diagnosed with a recognition accuracy over 90%. The present method is further applied to the vibration monitoring of rolling bearings. The alarms under the actual abnormal condition meet the demand of bearings monitoring.


2021 ◽  
Vol 69 (2) ◽  
pp. 89-101
Author(s):  
Pingping Hou ◽  
Liqin Wang ◽  
Zhijie Xie ◽  
Qiuyang Peng

In this study, an improved model for a ball bearing is established to investigate the vibration response characteristics owing to outer race waviness under an axial load and high speed. The mathematical ball bearing model involves the motions of the inner ring, outer ring, and rolling elements in the radial XY plane and axial z direction. The 2Nb + 5 nonlinear differential governing equations of the ball bearing are derived from Lagrange's equation. The influence of rotational speed and outer race waviness is considered. The outer race waviness is modeled as a superposition of sinusoidal function and affects both the contact deformation between the outer raceway and rolling elements and initial clearance. The MATLAB stiff solver ODE is utilized to solve the differential equations. The simulated results show that the axial vibration frequency occurred at l fc and the radial vibration frequencies appeared at l fc fc when the outer race waviness of the order (l) was the multiple of the number of rolling elements (k Nb) and that the principal vibration frequencies were observed at l fc fc in the radial x direction when the outer race waviness of the order (l) was one higher or one lower than the multiple of the number of rolling elements (k Nb 1). At last, the validity of the proposed ball bearing model was verified by the high-speed vibration measurement tests of ball bearings.


2021 ◽  
Vol 2021 ◽  
pp. 1-7
Author(s):  
Yi Gu ◽  
Jiawei Cao ◽  
Xin Song ◽  
Jian Yao

The condition monitoring of rotating machinery is always a focus of intelligent fault diagnosis. In view of the traditional methods’ excessive dependence on prior knowledge to manually extract features, their limited capacity to learn complex nonlinear relations in fault signals and the mixing of the collected signals with environmental noise in the course of the work of rotating machines, this article proposes a novel approach for detecting the bearing fault, which is based on deep learning. To effectively detect, locate, and identify faults in rolling bearings, a stacked noise reduction autoencoder is utilized for abstracting characteristic from the original vibration of signals, and then, the characteristic is provided as input for backpropagation (BP) network classifier. The results output by this classifier represent different fault categories. Experimental results obtained on rolling bearing datasets show that this method can be used to effectively diagnose bearing faults based on original time-domain signals.


2016 ◽  
Vol 2016 ◽  
pp. 1-11 ◽  
Author(s):  
Behnam Ghalamchi ◽  
Jussi Sopanen ◽  
Aki Mikkola

Since spherical roller bearings can carry high load in both axial and radial direction, they are increasingly used in industrial machineries and it is becoming important to understand the dynamic behavior of SRBs, especially when they are affected by internal imperfections. This paper introduces a dynamic model for an SRB that includes an inner and outer race surface defect. The proposed model shows the behavior of the bearing as a function of defect location and size. The new dynamic model describes the contact forces between bearing rolling elements and race surfaces as nonlinear Hertzian contact deformations, taking radial clearance into account. Two defect cases were simulated: an elliptical surface on the inner and outer races. In elliptical surface concavity, it is assumed that roller-to-race-surface contact is continuous as each roller passes over the defect. Contact stiffness in the defect area varies as a function of the defect contact geometry. Compared to measurement data, the results obtained using the simulation are highly accurate.


Author(s):  
Bo Fang ◽  
Hu Jianzhong ◽  
Cheng Yang ◽  
Yudong Cao ◽  
Minping Jia

Abstract Blind deconvolution (BD) is an effective algorithm for enhancing the impulsive signature of rolling bearings. As a convex optimization problem, the existing BDs have poor optimization performance and cannot effectively enhance the impulsive signature excited by weak faults. Moreover, the existing BDs require manual derivation of the calculation process, which brings great inconvenience to the researcher's personalized design of the maximization criterion. A new BD algorithm based on backward automatic differentiation (BAD) is proposed, which is named BADBD. The calculation process does not require manual derivation so a general solution of BDs based on different maximization criteria is realized. BADBD constructs multiple cascaded filters to filter the raw vibration signal, which makes up for the deficiency of single filter performance. The filter coefficients are determined by Adam algorithm, which improves the optimization performance of the proposed BADBD. BADBD is compared with classic BDs by synthesized and real vibration signals. The results reveal superior capability of BADBD to enhance the impulsive signature and the fault diagnosis performance is significantly better than the classic BDs.


Symmetry ◽  
2021 ◽  
Vol 14 (1) ◽  
pp. 13
Author(s):  
Jianpeng Ma ◽  
Chengwei Li ◽  
Guangzhu Zhang

The multisource information fusion technique is currently one of the common methods for rolling bearing fault diagnosis. However, the current research rarely fuses information from the data of different sensors. At the same time, the dispersion itself in the VAE method has asymmetric characteristics, which can enhance the robustness of the system. Therefore, in this paper, the information fusion method of the variational autoencoder (VAE) and random forest (RF) methods are targeted for subsequent lifetime evolution analysis. This fusion method achieves, for the first time, the simultaneous monitoring of acceleration signals, weak magnetic signals and temperature signals of rolling bearings, thus improving the fault diagnosis capability and laying the foundation for subsequent life evolution analysis and the study of the fault–slip correlation. Drawing on the experimental procedure of the CWRU’s rolling bearing dataset, the proposed VAERF technique was evaluated by conducting inner ring fault diagnosis experiments on the experimental platform of the self-research project. The proposed method exhibits the best performance compared to other point-to-point algorithms, achieving a classification rate of 98.19%. The comparison results further demonstrate that the deep learning fusion of weak magnetic and vibration signals can improve the fault diagnosis of rolling bearings.


2019 ◽  
Vol 9 (02) ◽  
pp. 39-43
Author(s):  
Muhamad Riva’i ◽  
Nanda Pranandita

Measurement of the damage of elements in bearing can be by measuring the vibration generated in the form of a frequency signal when the pad is rotating. Measurement of vibration on the bearing by using vibration measuring instrument. Damage to the rolling bearing includes damage to the cage, outer ring, inner ring and balls. The rolling bearings used in this study are deep groove ball bearing type 6003 RS with internal diameter (d) = 17 mm, outer diameter (D) = 35 mm, bearing thickness (B) = 10, number of rolling elements (Nb) = 10 pieces, and the diameter of the rolling element (Bd) = 4.75 mm. In the rotation of the bearing (Fr) = 2003 rpm (33.38 Hz) we found the experimental results of bearings that have been damaged in the outer race at 138 Hz frequency, inner race damage at 196 Hz frequency, (ball) at a frequency of 88.8 Hz and cage damage at a frequency of 13.8 Hz.


Author(s):  
Zhiyong Zhang ◽  
Xiaoting Rui ◽  
Yushu Chen ◽  
Wenkai Dong ◽  
Lei Li

Ball bearings are essential parts of mechanical systems to support the rotors or constitute the revolute joints. The time-varying compliance (VC), bearing clearance and the Hertzian contact between the rolling elements and raceways are three fundamental nonlinear factors in a ball bearing, hence the ball bearing can be considered as a nonlinear system. The hysteresis and jumps induced by the nonlinearities of rolling bearings are typical phenomena of nonlinear vibrations in the rolling bearing-rotor systems. And the corresponding hysteretic impacts have direct effects on the cleavage derivative and fatigue life of the system components. Therefore, the behaviors of hysteresis and jumps are given full attentions and continued studies in the theoretical and engineering fields. Besides, many researchers have done a lot of calculations to depict the various characteristics of bifurcations and chaos in the rolling bearings and their rotor systems, but few researches have been addressed on the inherent mechanism of the typical intermittency vibrations in rolling bearings. With the aid of the HB-AFT (the harmonic balance method and the alternating frequency/time domain technique) method and Floquet theory, this paper will investigate deeply the resonant hysteresis and intermittency chaos in ball bearings.


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