Onion farming is more commonly practiced for an irrigated crop, resulting in a high yield with large sized bulbs. Manual harvesting of an onion being meticulous requires a large amount of manpower as well as time. Thus, we have constructed and evaluated a self-propelled onion harvester which will have good performance in terms of productivity, fuel economy, less damage to crop and operator comfort. This paper is intended to discuss the results of the design and analysis of the chassis under the guidelines of the SAE TIFAN rulebook [1]. The chassis is designed using tool CATIA V5 followed by Finite element analysis (FEA) using ANSYS and the consequent results have been plotted and comparative results of old and modified chassis has proposed. During chassis designing and analysis, several factors are taken into account like material selection, strength, durability, boundary conditions, force distribution, induced stresses, optimum factor of safety, ergonomics and aesthetics. All the decisions for design are based on all pros and cons from testing and results of previous competitions.