Static characteristics of thermohydrodynamic journal bearing operating under lubricants containing nanoparticles

2015 ◽  
Vol 67 (1) ◽  
pp. 38-46 ◽  
Author(s):  
Sreedhar Babu Kalakada ◽  
Prabhakaran Nair Nair Kumarapillai ◽  
Rajendra Kumar P K

Purpose – The purpose of this work is to investigate the static performance characteristics of thermohydrodynamic journal bearing operating under nanolubricants (lubricants containing per cent weight concentration of nanoparticles). Design/methodology/approach – Addition of nanoparticles in the lubricant increases lubricant viscosity. To study the effect of this variation on journal bearing, analytical models are developed for the relationship between viscosity, 0-0.5 per cent weight concentration of nanoparticles and temperature range of 300-900°C. To obtain pressure and temperature distribution, modified Reynolds and energy equations are solved by using the finite element method. The viscosity field (varies with temperature and per cent weight concentration of nanoparticles) is updated in these two equations by using the developed analytical model. The steady-state performance characteristics are computed for various values of eccentricity ratios for non-thermoviscous (viscosity of lubricant varies with per cent weight concentration of nanoparticles) and thermoviscous (viscosity of lubricant varies with per cent weight concentration of nanoparticles and temperature) cases. The lubricant and the nanoparticles used for the present work are SAE15W40, copper oxide (CuO), cerium oxide (CeO2) and aluminum oxide (Al2O3). Findings – The pressure and temperature distribution across the lubricant film in the clearance space of journal bearing and static performance characteristics are calculated. Originality/value – The computed results show that addition of nanoparticles in the lubricant influences the performance characteristics considerable in thermoviscous case than non-thermoviscous case.

Author(s):  
K. Prabhakaran Nair ◽  
P. K. Rajendra Kumar ◽  
K. Sreedhar Babu

The static performance characteristics of thermo hydrodynamic journal bearing operating under lubricant Veedol SAE 15W 40 multi grade engine oil with CuO, CeO2 and Al2O3 nanoparticles are presented. These static performance characteristics mainly depend on the viscosity of the lubricant. The addition of nano particles on commercially available lubricant may enhance the viscosity of lubricant and in turn changes the performance characteristics. In the proposed work CuO, CeO2 and Al2O3 nano particles are used with commercial lubricant Veedol SAE 15W 40 multi grade engine oil. To obtain pressure and temperature distribution, modified Reynolds and energy equations are used and these equations are solved by using the powerful numerical technique, Finite Element Method. An iterative procedure is used to establish the film extent. The static performance characteristics in terms of load capacity, attitude angle, end leakage and friction force are evaluated when the bearing operates under nanolubricants for the following cases. 1. Isoviscous; 2. Thermoviscous.


2014 ◽  
Vol 66 (1) ◽  
pp. 38-45 ◽  
Author(s):  
Hem Chander Garg ◽  
Vijay Kumar

Purpose – The slot-entry hybrid journal bearings have been successfully used in various engineering applications because of their good performance over wide range of speed and load, besides their relative simplicity in manufacturing. Most of the research work pertaining to non-recessed journal bearing assumes standard symmetric and asymmetric configurations. However, many more configurations are possible by changing the position of slot which may improve the performance of the slot-entry journal bearing. In the present work study of static performance characteristics of slot-entry journal bearing of different configuration has been carried out. The paper aims to discuss these issues. Design/methodology/approach – FEM has been used to solve the Reynolds equation governing the flow of lubricant in the bearing clearance space along with the restrictor flow equation. The non-Newtonian lubricant has been assumed to follow the cubic shear stress law. The performance characteristics of slot-entry hybrid journal bearings are computed by developing a computer program. Findings – The simulated results of bearing characteristics parameters in terms of minimum fluid-film thickness and bearing flow have been presented for the wide range of various values of non-linearity factor and external load. It is found that there is an increase in the oil requirement for slot-entry hybrid journal bearing with the specified operating and geometric parameters, when the viscosity of the lubricant decreases due to the non-Newtonian behavior of the lubricant. The effect of the decrease in the viscosity of the lubricant due to non-Newtonian behavior of the lubricant diminishes the attitude angle. The computed performance characteristics are helpful for the bearing designer while choosing a particular configuration of bearing. Research limitations/implications – The performance characteristics have been computed by considering the non-Newtonian lubricants. The thermal effects have been ignored in the analysis so as to obviate the mathematical complexity. Originality/value – Get idea from already published manuscripts.


2021 ◽  
Vol 37 ◽  
pp. 522-531
Author(s):  
Haiyin Cao ◽  
Yu Huang ◽  
Youmin Rong ◽  
Hao Wu ◽  
Minghui Guo

Abstract In this study, the influence of inlet pocket size on the static performance of non-Newtonian lubricated hole-entry hybrid journal bearings is theoretically analyzed. The oil film of the bearing is discretized into a nonuniform mesh containing the geometric characteristics of the oil inlet pocket, and the inlet pocket is treated as a micro-oil recess. The Reynolds equation is solved by the finite element method based on Galerkin's techniques, and a new solution strategy to solve the recess/pocket pressure is proposed. The power-law model is used to introduce the non-Newtonian effect. The results show that the static performance characteristics of this type of bearing are greatly affected by the pocket size at both zero speed and high speed.


2016 ◽  
Vol 68 (3) ◽  
pp. 349-360 ◽  
Author(s):  
Amit Singla ◽  
Amit Chauhan

Purpose The current trend of modern industry is to use machineries which rotate at high speed along with the capability of carrying heavy rotor loads. This paper aims at static thermal analysis of two different profiles of non-circular journal bearings – a true elliptical bearing and orthogonal bearing. Design/methodology/approach The Reynolds equation has been solved through finite difference method to compute the oil film pressure. Parabolic temperature profile approximation technique has been used to solve the energy equation and thus used for computation of various bearing performance characteristics such as thermo-hydrodynamic oil film pressure, temperature, load capacity, Sommerfeld number and power loss characteristics across the bearing. The effect of ellipticity ratio on the bearing performance characteristics has also been obtained for both the elliptical and vertical offset bearing using three different commercially available grades of oil (Hydrol 32, 68 and 100). Findings It has been observed that the thermo-hydrodynamic pressure and temperature rise of the oil film is less in orthogonal bearing as compared to the true elliptical bearing for same operating conditions. The effect of ellipticity ratio of non-circularity on bearing performance parameters have been observed to be less in case of elliptical bearing as compared to orthogonal bearing. It has been concluded that though the rise in oil film temperature is high for true elliptical bearing, but still it should be preferred over orthogonal profile under study, as it has comparably good load-carrying capacity. Originality/value The performance parametric analysis will help the designers to select such kind of non-circular journal bearing for various applications.


2019 ◽  
Vol 10 (6) ◽  
pp. 825-837
Author(s):  
Mushrek A. Mahdi ◽  
Ahmed Waleed Hussein

Purpose The purpose of this paper is to investigate the combined effect of wear and turbulence on the performance of a hydrodynamic journal bearing operating under Newtonian and couple stress fluids (CSF). Design/methodology/approach The analysis consists of a modified Reynolds equation of incompressible thin viscous films, and the film thickness model taking into account the wear effect. The governing equation was solved numerically using the finite difference approach. Findings The effect of both the wear parameter and the local Reynolds number on the performance characteristics of bearing has been presented and discussed. The obtained results observed that the characteristics of the intact and worn bearing in turbulent and laminar have been enhanced due to the non-Newtonian fluid (CSF) effect. Also, the results display that bearing worn and the turbulent regime cannot be neglected in calculating the performance characteristics of the bearing lubricated with Newtonian and non-Newtonian fluids. The results achieved from this study, specify that the bearing characteristics are significantly affected by these effects. Originality/value The paper investigates the behavior of hydrodynamic bearings considering different aspects simultaneously is interesting, and the application meets the current needs of improvement in modeling hydrodynamic bearings under different conditions.


2019 ◽  
Vol 71 (9) ◽  
pp. 1055-1063 ◽  
Author(s):  
Sanjay Sharma ◽  
Gourav Jamwal ◽  
R.K. Awasthi

Purpose The purpose of this paper is to provide the various steady state parameters of hydrodynamic journal bearings have been determined to get maximum performance enhancement ratio. For this, the bearings inner surface is textured with triangular shape with different texture depths and a number of textures in pressure increasing region. The textured region acts as a lubricant reservoir, which provides additional film-thickness and reduce friction. Therefore, enhance the overall performance of bearing. Design/methodology/approach In the present study, the effect of triangular shaped texture on the static performance characteristics of a hydrodynamic journal bearing has been studied. Different values of texture depths and a number of textures have been numerically simulated in pressure developing region. The static performance characteristics have been calculated by solving the fluid flow governing Reynolds equation using the finite element method, assuming iso-viscous Newtonian fluid. The performance enhancement ratio, which is the ratio of load carrying capacity (LCC) to the coefficient of friction (COF) has been calculated from results to finalized optimum design parameters. Findings The paper provides numerically obtained results indicate that surface texturing can improve bearing performance if the textured region is placed in the pressure increasing region. Moreover, surface texturing is the most effective at bearing performance enhancement when the bearing operates at lower eccentricity ratios and texture depth. The performance enhancement ratio, which is the ratio of LCC to the COF is found to be a maximum value of 2.198 at texture depth of 1.5, eccentricity ratio of 0.2 and the textured region located in the increasing pressure region. Research limitations/implications The present study is based on a numerical based research approach, which has its limitations. So, researchers are encouraged to investigate the same work experimentally. Practical implications The paper includes implications to be beneficial for designers for designing better hydrodynamic journal bearings. Originality/value For the triangular shaped texture, considered in the present study, the optimum values of texture depth and texture distribution region have also been determined. While designing, designers should focus on those values of texture depth, texture region and a number of textures, which give the maximum value of performance enhancement ratio, which represents maximum LCC at the lowest value of the COF.


Author(s):  
Joel Harris ◽  
Dara Childs

Static performance characteristics and rotordynamic coefficients were experimentally determined for a four-pad, spherical-seat, tilting-pad journal bearing in load-between-pad configuration. Measured static characteristics include journal static equilibrium position, estimated power loss, and trailing-edge pad temperatures. Rotordynamic coefficients were determined from curve fits of measured complex dynamic-stiffness coefficients as a functions of the excitation frequency. A frequency-independent [M]-[C]-[K] model did a good job of fitting the measurements. Test conditions included speeds from 4 to 12 krpm and unit loads from 0 to 1896 kPa (0 to 275 psi). The bearing uses cool inlet oil to decrease the pad operating temperatures and increase the bearing’s load and speed capacity. The bearing has a nominal diameter of 101.78 mm (4.0070 in). Measurements indicated significant bearing crush with a radial bearing clearance of 99.63 μm (3.92 mils) in the axis 45° counterclockwise from the loaded axis and 54.60 μm (2.15 mils) in the axis 45° clockwise from the loaded axis. The pad length is 101.60 mm (4.00 in), giving L/D = 1.00. The pad arc angle is 73°, and the pivot offset ratio is 65%. Testing was performed using a test rig described by Kaul [1], and rotordynamic coefficients were extracted using a procedure adapted from Childs and Hale [2]. A bulk-flow Navier-Stokes model was used for predictions, using adiabatic conditions for the fluid in the bearings. However, the model assumes constant nominal clearances at all pads, and an average clearance was used based on measured clearances. Measured static eccentricities and attitude angles were significantly lower than predicted. Attitude angles varied from 6° to 39° and decreased with load. Power loss was well-predicted, with a maximum value of 25 kW (34 hp). The maximum detected pad temperature was 71°C (160°C) while the temperature rise from inlet to exit was over-predicted by 8°C (14°F). Direct stiffness and damping coefficients were significantly over-predicted, but the addition of a simple pivot-stiffness in series with the measured stiffness and damping values vastly improved the agreement between theory and experiment. Direct added masses were negative to a higher degree for Myy (y load direction) at low speeds and increased with speed. With the exception of Myy at zero load, they became positive before reaching 8,000 rpm. Although significant cross-coupled stiffness terms were present, they always had the same sign, producing a whirl frequency ratio of zero and netting unconditional stability over all test conditions.


2009 ◽  
Vol 131 (2) ◽  
Author(s):  
Suresh Verma ◽  
Vijay Kumar ◽  
K. D. Gupta

This paper presents a theoretical study of the performance characteristics of a constant flow valve compensated multirecess hydrostatic journal bearings operating with micropolar lubricant. The finite element method and iterative procedure have been used to solve the modified Reynolds equation governing the micropolar lubricant flow in the bearing. The performance characteristics are presented for a wide range of nondimensional load, lubricant flow, and micropolar parameters. It has been observed that the micropolar parameters significantly influence the performance characteristics of the bearing.


Author(s):  
Nianfeng Wang ◽  
Zhiyuan Zhang ◽  
Xianmin Zhang

Precision positioning techniques present a significant opportunity to support the instrumentation development for state-of-the-art micro-positioning research. The requirement of large stroke and high resolution of the mechanism without a need for amplifier mechanisms is universally recognized. Corrugated flexure beam can have some potential if designed right because of its large flexibility obtained from longer overall length on the same span. This paper presents stiffness analysis of corrugated flexure beam using stiffness or compliance matrix method. Based on Euler–Bernoulli beam theory and Mohr’s integral method, the deformation analyses of straight segment and semi-circle segment are presented. And the stiffness matrix of corrugated flexure unit is then obtained via transformation matrix. By combining the stiffness matrix of every single corrugated flexure unit, the stiffness matrix of corrugated flexure beam is delivered, which reflects the relationship between the load and displacement. The analytical models are verified by taking advantage of the finite element method, which shows that all the results can be of considerable use in the design of corrugated flexure beam.


Author(s):  
Niranjan Singh ◽  
RK Awasthi

In the present work, theoretical investigation has been performed to predict the influence of spherical textures on the performance characteristics of two-lobe journal bearing system. The flow of lubricant in the clearance space between the bearing and the journal is governed by the Reynolds equation assuming the flow is Newtonian and isoviscous. The Reynolds equation is solved using a finite element method and the static performance parameters of circular/two-lobe smooth/textured journal bearing system have been computed with variation in eccentricity ratio, dimple depth and its location. The numerically simulated results reveal that the partial surface texturing can provide better performance when the textures are created in the pressure build-up region of 126°–286° and the dimple aspect ratio is nearly 1.0.


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