Temperature rise characteristics of a new designed disc for inclined downward belt conveyor

2014 ◽  
Vol 66 (6) ◽  
pp. 671-677
Author(s):  
Qingrui Meng

Purpose – The aim of this work is to reveal the temperature rise characteristics of the new designed disc during a braking process. In underground coal mines, the highest temperature of the disc brake used for inclined downward belt conveyors should be < 150 to prevent gas explosion during a braking process. To meet the requirements, a new type of disc was designed. Design/methodology/approach – By using ANSYS software, the disc surface and interior temperature rise variations, effect of braking time and running speed on temperature rise are analyzed numerically. Findings – The results show that the new designed disc can meet the coal mines’ requirements well, during the braking process the disc surface temperature increases at first and then decreases, there is an obvious temperature gradient in the axial direction; when running speed increases to two times of the rated one, the highest temperature nearly reaches 150; and a prolonged braking time can decrease the highest temperature effectively. Research limitations/implications – It indicates that the disc brake should act as earlier as possible to slow down the belt conveyor when overspeed occurs; and when the running speed increases to two times of the rated one, the braking time must be prolonged to prevent gas explosion. Originality/value – Research findings of this paper provides theoretical basis for the practical applications of the disc brake used for inclined downward belt conveyor.

2014 ◽  
Vol 26 (2) ◽  
pp. 87-95 ◽  
Author(s):  
J. Mittal ◽  
K.L. Lin

Purpose – This paper aims to compare the reflow and Zn diffusion behaviors in Sn-Zn and Sn-8.5Zn-0.5Ag-0.01Al-0.1Ga (5E) solders during soldering on a Ni/Cu substrate under infrared (IR) reflow. The study proposes a model on the effect of various elements particularly Zn diffusion behavior in the solders on the formation of intermetallic compounds (IMCs). Design/methodology/approach – The melting activities of two solders near their melting points on copper substrates are visualized in an IR reflow furnace. Reflowed solder joints were analyzed using scanning electron microscope and energy dispersive X-ray spectroscopy. Findings – Reflow behaviors of the solders are similar. During melting, solder balls are first merged into each other and then reflow on the substrate from top to bottom. Both solders show a reduced amount of Zn in the solder. Theoretical calculations demonstrate a higher Zn diffusion in the 5E solder; however, the amount of Zn actually observed at the solder/substrate interface is lower than Sn-9Zn solder due to the formation of ZnAg3 in the solder. A thinner IMC layer is formed at the interface in the 5E solder than the Sn-Zn solder. Research limitations/implications – The present work compares the 5E solder only with Sn-Zn solder. Additional research work may be required to compare 5E solder with other solders like Sn-Ag, SnAgCu, etc. to further establish its practical applications. Practical implications – The study ascertains the advantages of 5E solder over Sn-Zn solder for all practical applications. Originality/value – The significance of this paper is the understanding of the relation between reflow behavior of solders and reactivity of different elements in the solder alloys and substrate to form various IMCs and their influence on the formation of IMC layer at solder/substrate interface. Emphasis is provided for the diffusion behavior of Zn during reflow and respective reaction mechanisms.


2014 ◽  
Vol 1016 ◽  
pp. 14-18
Author(s):  
Xian Wei Liu ◽  
Jia Sheng Wang ◽  
Lan Tao Wu ◽  
Xin Zhang ◽  
Hua Cheng

Based on air cushion belt conveyor, a new type of belt conveyor named water cushion belt conveyor is proposed. It has a wide scope of applications for its features such as stability and reliability, capability of full load start-up, and environment-friendliness. This paper studies the working mechanism and lubricating mechanism of the water cushion belt conveyor. The basic lubrication equation of the water cushion is deduced from the universal form of the Reynolds equation used to study the pressure film properties of the water cushion. The design of the key part of the water cushion device is described in details. The research can be taken as a reference in practical applications.


2014 ◽  
Vol 5 (1) ◽  
pp. 30-44 ◽  
Author(s):  
Qing-rui Meng

Purpose – The purpose of this paper is to reveal the temperature rise characteristics of the disc and pads under different load types. Design/methodology/approach – Evolutions of the disc and pads temperature under a stable, gradual changing and sine-wave contact pressures widely used at present are analyzed numerically by using ANSYS software. Findings – The results show that during the loading process, the temperature increases most rapidly under a stable contact pressure, most slowly under a gradual changing contact pressure; the disc temperature rise curves expose saw-shaped character, the closer it is to the friction surface, the more serious the fluctuations will be, the pads temperature rise curves are rather smooth; temperature gradient in the axial direction is higher than that in the other two directions under all of the three types of contact pressure and shows a sine-wave variation under a sine-wave contact pressure. Originality/value – It indicates that a gradual changing contact pressure should be adopted preferentially in practical application. The simulation results of this work provide theoretical basis for load simulation.


2018 ◽  
Vol 70 (1) ◽  
pp. 15-22 ◽  
Author(s):  
De-xing Zheng ◽  
Weifang Chen ◽  
Miaomiao Li

Purpose Thermal performances are key factors impacting the operation of angular contact ball bearings. Heat generation and transfer about angular contact ball bearings, however, have not been addressed thoroughly. So far, most researchers only considered the convection effect between bearing housings and air, whereas the cooling/lubrication operation parameters and configuration effect were not taken into account when analyzing the thermal behaviors of bearings. This paper aims to analyze the structural constraints of high-speed spindle, structural features of bearing, heat conduction and convection to study the heat generation and transfer of high-speed angular contact ball bearings. Design/methodology/approach Based on the generalized Ohm’s law, the thermal grid model of angular contact ball bearing of high-speed spindle was first established. Next Gauss–Seidel method was used to solve the equations group by Matlab, and the nodes temperature was calculated. Finally, the bearing temperature rise was tested, and the comparative analysis was made with the simulation results. Findings The results indicate that the simulation results of bearing temperature rise for the proposed model are in better agreement with the test values. So, the thermal grid model established is verified. Originality/value This paper shows an improved model on forecasting temperature rise of high-speed angular contact ball bearings. In modeling, the cooling/lubrication operation parameters and structural constraints are integrated. As a result, the bearing temperature variation can be forecasted more accurately, which may be beneficial to improve bearing operating accuracy and bearing service life.


2014 ◽  
Vol 18 (4) ◽  
pp. 394-412 ◽  
Author(s):  
Yue Teng Wong ◽  
Syuhaily Osman ◽  
Aini Said ◽  
Laily Paim

Purpose – The purpose of this paper is to derive a comprehensive model with integrated dimensions of trait constructs to understand the shoppers’ dispositional traits in consumption. This study endeavors to gain empirical validation of a motivational network of shoppers’ traits in consumption as well as to ascertain different shoppers’ typology from the configurations of personal factor attributes. Design/methodology/approach – Store-intercept method was used to collect data from a sample of 600 apparel adult shoppers at five shopping malls in Klang Valley, Malaysia. The factor structure of personal factors was achieved using confirmatory factory analysis. The hierarchical and non-hierarchical cluster analysis was employed to develop the shoppers’ typology. Findings – A relatively good fit in confirmatory factor analysis validates the applicability of the conceptualized personal factor attributes measurement model. The constitution of personal factor attributes results in three shoppers typology of Confident, Enthusiastic Shoppers; Moderate, Pragmatic Shoppers and Self-Confined, Apathetic Shoppers. Practical implications – The study provides an understanding of the personal attribute factors and disseminates insightful information about profile of shoppers’ typology. Accordingly, the implementation of the strategy which involving the personality and psychological desires of the consumers, is now possible. Originality/value – This paper stipulates new insights to discern other dimensions in personality traits to examine the personal factor attributes, by considering the elemental traits, compound traits, situational traits and surface traits in a holistic manner. The findings of this study advance the knowledge on personal factor attributes that shape shopping behavior along with practical applications.


Fuel ◽  
2021 ◽  
Vol 290 ◽  
pp. 120053
Author(s):  
Baiwei Lei ◽  
Chenguang Zhao ◽  
Binbin He ◽  
Bing Wu

2021 ◽  
Vol ahead-of-print (ahead-of-print) ◽  
Author(s):  
Xiaojun Zhu ◽  
Yinghao Liang ◽  
Hanxu Sun ◽  
Xueqian Wang ◽  
Bin Ren

Purpose Most manufacturing plants choose the easy way of completely separating human operators from robots to prevent accidents, but as a result, it dramatically affects the overall quality and speed that is expected from human–robot collaboration. It is not an easy task to ensure human safety when he/she has entered a robot’s workspace, and the unstructured nature of those working environments makes it even harder. The purpose of this paper is to propose a real-time robot collision avoidance method to alleviate this problem. Design/methodology/approach In this paper, a model is trained to learn the direct control commands from the raw depth images through self-supervised reinforcement learning algorithm. To reduce the effect of sample inefficiency and safety during initial training, a virtual reality platform is used to simulate a natural working environment and generate obstacle avoidance data for training. To ensure a smooth transfer to a real robot, the automatic domain randomization technique is used to generate randomly distributed environmental parameters through the obstacle avoidance simulation of virtual robots in the virtual environment, contributing to better performance in the natural environment. Findings The method has been tested in both simulations with a real UR3 robot for several practical applications. The results of this paper indicate that the proposed approach can effectively make the robot safety-aware and learn how to divert its trajectory to avoid accidents with humans within the workspace. Research limitations/implications The method has been tested in both simulations with a real UR3 robot in several practical applications. The results indicate that the proposed approach can effectively make the robot be aware of safety and learn how to change its trajectory to avoid accidents with persons within the workspace. Originality/value This paper provides a novel collision avoidance framework that allows robots to work alongside human operators in unstructured and complex environments. The method uses end-to-end policy training to directly extract the optimal path from the visual inputs for the scene.


2021 ◽  
Vol ahead-of-print (ahead-of-print) ◽  
Author(s):  
Ye Li ◽  
Yuanping Ding ◽  
Yaqian Jing ◽  
Sandang Guo

PurposeThe purpose of this paper is to construct an interval grey number NGM(1,1) direct prediction model (abbreviated as IGNGM(1,1)), which need not transform interval grey numbers sequences into real number sequences, and the Markov model is used to optimize residual sequences of IGNGM(1,1) model.Design/methodology/approachA definition equation of IGNGM(1,1) model is proposed in this paper, and its time response function is solved by recursive iteration method. Next, the optimal weight of development coefficients of two boundaries is obtained by genetic algorithm, which is designed by minimizing the average relative error based on time weighted. In addition to that, the Markov model is used to modify residual sequences.FindingsThe interval grey numbers’ sequences can be predicted directly by IGNGM(1,1) model and its residual sequences can be amended by Markov model. A case study shows that the proposed model has higher accuracy in prediction.Practical implicationsUncertainty and volatility information is widespread in practical applications, and the information can be characterized by interval grey numbers. In this paper, an interval grey numbers direct prediction model is proposed, which provides a method for predicting the uncertainty information in the real world.Originality/valueThe main contribution of this paper is to propose an IGNGM(1,1) model which can realize interval grey numbers prediction without transforming them into real number and solve the optimal weight of integral development coefficient by genetic algorithm so as to avoid the distortion of prediction results. Moreover, the Markov model is used to modify residual sequences to further improve the modeling accuracy.


2021 ◽  
Vol ahead-of-print (ahead-of-print) ◽  
Author(s):  
Tauhidul Islam Tanin ◽  
Abu Umar Faruq Ahmad ◽  
Aishath Muneeza

PurposeThis study explores the practical application of the Shariah screening process and how it could be enhanced by converging the same with the ethical screening of stocks.Design/methodology/approachThis study adopts a qualitative research methodology by combining the qualitative descriptive approach and content analysis.FindingsThe findings of this research suggest that there is scope to converge ethical screening of stocks with Shariah Screening as the lex loci applicable to Shariah screening is derived from Shariah, which considers ethics as part of determining its rules.Practical implicationsThe data from this study reveal several practical applications, the ultimate goal of which is to help the policymakers and stakeholders understand the relevance of the Shariah screening of stocks and get a streamlined screening process, paving the way to enhance the same using ethical screening criteria to develop its function to become much more relevant irrespective of the denomination of faiths.Originality/valueThis is original research, which is expected to contribute to understanding the extent to which Shariah screening can be enhanced by integrating the ethical stock screening dimension to it.


Author(s):  
Yan Yin ◽  
Jiusheng Bao ◽  
Jinge Liu ◽  
Chaoxun Guo ◽  
Tonggang Liu ◽  
...  

Disc brakes have been applied in various automobiles widely and their braking performance has vitally important effects on the safe operation of automobiles. Although numerous researches have been conducted to find out the influential law and mechanism of working condition parameters like braking pressure, initial braking speed, and interface temperature on braking performance of disc brakes, the influence of magnetic field is seldom taken into consideration. In this paper, based on the novel automotive frictional-magnetic compound disc brake, the influential law of magnetic field on braking performance was investigated deeply. First, braking simulation tests of disc brakes were carried out, and then dynamic variation laws and mechanisms of braking torque and interface temperature were discussed. Furthermore, some parameters including average braking torque, trend coefficient and fluctuation coefficient of braking torque, average temperature, maximum temperature rise, and the time corresponding to the maximum temperature rise were extracted to characterize the braking performance of disc brakes. Finally, the influential law and mechanism of excitation voltage on braking performance were analyzed through braking simulation tests and surface topography analysis of friction material. It is concluded that the performance of frictional-magnetic compound disc brake is prior to common brake. Magnetic field is greatly beneficial for improving the braking performance of frictional-magnetic compound disc brake.


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