Wear behavior of Fe-Cr-B alloys under dry sliding condition

2015 ◽  
Vol 67 (4) ◽  
pp. 336-343 ◽  
Author(s):  
Gongjun Cui ◽  
Jin Wei ◽  
Gongxiong Wu

Purpose – The purpose of this study is to prepare new Fe-Cr-B alloys which have better wear resistance and investigate the wear mechanisms of these alloys tribotesting against SiC ceramic balls under dry sliding process. Design/methodology/approach – Fe-Cr matrix alloys were fabricated using powder metallurgy route. The tribological behaviors of Fe-Cr alloys tribotesting against SiC ceramic balls using a ball-on-disc tribotester were studied at different testing conditions. Meanwhile, microstructure, phases and morphology of worn surfaces were investigated. Findings – The element boron improved mechanical properties and tribological behavior of alloys. The friction coefficients of Fe-Cr matrix alloys did not show obvious difference. The specific wear rates of alloys decreased and then increased because of the brittleness of alloys with the increase of boron content. Fe-21 weight per cent Cr-7 weight per cent B alloy showed the best tribological properties in dry sliding. The wear mechanism of Fe-Cr alloy was plastic deformation and abrasive wear. However, the Fe-Cr-B alloys showed fatigue spalling characteristics. Originality/value – This paper reported a new, cheap and wear-resistant Fe matrix material to prepare mechanical parts in food and mining industrial fields.

2015 ◽  
Vol 67 (1) ◽  
pp. 22-29 ◽  
Author(s):  
Akin Akinci

Purpose – The purpose of this paper is to investigate the friction and wear performance of pure polycarbonate (PC) and 5-30 per cent wollastonite-filled (by weight) PC were comparatively evaluated under dry sliding conditions. Wear tests were carried out at room temperature under the loads of 5-20 N and at the sliding speeds of 0.5-1.5 m/s. Design/methodology/approach – The microstructures of the wollastonite, pure PC and composites were examined by optical microscopy, scanning electron microscopy, energy dispersive spectroscopy (EDS) and X-ray diffraction (XRD) analysis. The friction and wear tests were realized using a pin-on-disk arrangement against the hardened AISI 4140 steel. Findings – The result of this study indicated that the coefficients of friction wear rate of the materials were significantly influenced by an increase in wollastonite content. The friction coefficient of the PC was getting decreased from 0.457 to 0.198 with an increase in wollastonite content, depending on applied loads and sliding speeds. On the other hand, the results showed that the wear rates of pure PC and wollastonite-filled PCs decreased with an increase in loads. The wear rate of the PC decreased from 1.2 × 10−6 to 8.7 × 10−6 mm3/m with an increase in wollastonite content, depending on applied loads. Originality/value – There are many reports which deal with the friction and wear performance of the polymers and polymer composites. However, the effect of wollastonite effect on tribological performance of PC has up to now not been extensively researched.


Crystals ◽  
2020 ◽  
Vol 10 (4) ◽  
pp. 296 ◽  
Author(s):  
Chao Sun ◽  
Nannan Lu ◽  
Huan Liu ◽  
Xiaojun Wang ◽  
Xiaoshi Hu ◽  
...  

In this study, the dry sliding wear behaviors of SiC particle reinforced AZ91D matrix composites fabricated by stirring casting method were systematically investigated. The SiC particles in as-cast composites exhibited typical necklace-type distribution, which caused the weak interface bonding between SiC particles and matrix in particle-segregated zones. During dry sliding at higher applied loads, SiC particles were easy to debond from the matrix, which accelerated the wear rates of the composites. While at the lower load of 10 N, the presence of SiC particles improved the wear resistance. Moreover, the necklace-type distribution became more evident with the decrease of particle sizes and the increase of SiC volume fractions. Larger particles had better interface bonding with the matrix, which could delay the transition of wear mechanism from oxidation to delamination. Therefore, composites reinforced by larger SiC particles exhibited higher wear resistance. Similarly, owing to more weak interfaces in the composites with high content of SiC particles, more severe delamination occurred and the wear resistance of the composites was impaired.


2014 ◽  
Vol 10 (2) ◽  
pp. 276-287
Author(s):  
Rajesh Siriyala ◽  
A. Gopala Krishna ◽  
P. Rama Murthy Raju ◽  
M. Duraiselvam

Purpose – Since, wear is the one of the most commonly encountered industrial problems leading to frequent replacement of components there is a need to develop metal matrix composites (MMCs) for achieving better wear properties. The purpose of this paper is to fabricate aluminum MMCs to improve the dry sliding wear characteristics. An effective multi-response optimization approach called the principal component analysis (PCA) was used to identify the sets of optimal parameters in dry sliding wear process. Design/methodology/approach – The present work investigates the dry sliding wear behavior of graphite reinforced aluminum composites produced by the molten metal mixing method by means of a pin-on-disc type wear set up. Dry sliding wear tests were carried on graphite reinforced MMCs and its matrix alloy sliding against a steel counter face. Different contact stress, reinforcement percentage, sliding distance and sliding velocity were selected as the control variables and the response selected was wear volume loss (WVL) and coefficient of friction (COF) to evaluate the dry sliding performance. An L25 orthogonal array was employed for the experimental design. Optimization of dry sliding performance of the graphite reinforced MMCs was performed using PCA. Findings – Based on the PCA, the optimum level parameters for overall principal component (PC) of WVL and COF have been identified. Moreover, analysis of variance was performed to know the impact of individual factors on overall PC of WVL and COF. The results indicated that the reinforcement percentage was found to be most effective factor among the other control parameters on dry sliding wear followed by sliding distance, sliding velocity and contact stress. Finally the wear surface morphology of the composites has been investigated using scanning electron microscopy. Practical implications – Various manufacturing techniques are available for processing of MMCs. Each technique has its own advantages and disadvantages. In particular, some techniques are significantly expensive compared to others. Generally the manufacturer prefers the low cost technique. Therefore stir casting technique which was used in this paper for manufacturing of Aluminum MMCs is the best alternative for processing of MMCs in the present commercial sectors. Since the most important criteria of a dry sliding wear behavior is to provide lower WVL and COF, this study has intended to prove the application of PCA technique for solving multi objective optimization problem in wear applications like piston rings, piston rods, cylinder heads and brake rotors, etc. Originality/value – Application of multi-response optimization technique for evaluation of tribological characteristics for Aluminum MMCs made up of graphite particulates is a first-of-its-kind approach in literature. Hence PCA method can be successfully used for multi-response optimization of dry sliding wear process.


2021 ◽  
Vol ahead-of-print (ahead-of-print) ◽  
Author(s):  
Lin Xue ◽  
Qiang Miao ◽  
Wenping Liang ◽  
Hui Zhao ◽  
Weiwei Shi ◽  
...  

Purpose The purpose of this paper is to prepare Ti(C,N) coatings on TA15 treated and not treated by shot peening using double glow plasma alloying technique. The effect of shot peening on the wear behavior of Ti(C,N) coatings is discussed. Design/methodology/approach The Ti(C,N) coatings were prepared by double glow plasma alloying technique on two different TA15 substrate; one is shot peened and the other is not. Findings Ti(C,N) coating on SP-treated TA15 was thicker and denser, and the grain size was smaller compared with that on original TA15. Compared with the Ti(C,N) coating on original TA15, the wear resistance of that on SP-treated TA15 is improved. Ti(C,N) coating on SP-treated TA15 showed higher nanohardness and bearing capacity than that on original TA15. Originality/value For double glow plasma alloying technique, surface quality, surface activity and other factors will have influence on the thickness and density of the coating. The wear mechanisms of Ti(C,N) coating on original TA15 are serious abrasive wear and oxidation wear. However, the wear mechanism of Ti(C,N) coating on SP-treated TA15 is slightly oxidation wear. Peer review The peer review history for this article is available at: https://publons.com/publon/10.1108/ILT-07-2020-0283/


2018 ◽  
Vol 38 (3) ◽  
pp. 249-258 ◽  
Author(s):  
Junhui Zhang ◽  
Xiufeng Zhang ◽  
Yang Li

Purpose The purpose of this study is to provide a novel multi-fingered hand made of hyperelastic material. This kind of hand has the advantage of less mechanical parts, simpler control system. It can greatly cut down the complexity and cost of the hands under conditions of ensuring enough flexibility of grasping. Design/methodology/approach Based on the principle of virtual work, the equations of pulling force and grasping force are derived. To get the max grasping force, the optimal structural dimensions of the hand are obtained by finite element simulations. Hand’s grasping experiment is conducted. Findings The factors influencing grasping force and grasping stability are identified, and they are the length between short poles around the knuckles and the height of short poles. Experimental results show that the max strain of knuckles is less than the elastic limit of hyperelastic material, and the presented hand is practicable. The adaptive ability and grasping stability of the presented hand are demonstrated. Originality/value A novel multi-fingered hand made of hyperelastic material is presented in this paper. By designing the thickness of every section of a hyperelastic plate, the knuckle sections will bend and other sections of the plate will remain straight, and thus, the multi-fingered hand will grasp.


2016 ◽  
Vol 68 (2) ◽  
pp. 220-226 ◽  
Author(s):  
Fanming Meng ◽  
Yuanpei Chen ◽  
Yang Yang ◽  
Zhiwei Chen

Purpose – The severe friction and wear of the spindle in a cotton picker often occur in a picking cotton, which affects the spindle lifetime and its efficiency of picking cottons. This paper aims to investigate the effect of an electroless nick coating on the spindle performances to avoid its abnormal phenomena. Design/methodology/approach – First, it is coated on the surface of the test specimen with the material same as that of the spindle. Then, the friction coefficient and wear for the coating are measured under oil lubrication to evaluate its effect in improving the tribological performances for the spindle. Findings – The stabilized friction coefficient of the electroless nick coating decreases with increasing reciprocating frequency of specimen and increasing applied load. There exists a critical coating thickness yielding the smallest friction coefficient. Moreover, this coating has a property of the smaller friction coefficient in comparison with a hard chromium coating. Originality/value – The research about the electroless nick effect on the spindle’s tribological performances is not found yet to date. To avoid severe friction and wear of the spindle, this paper investigated how the reciprocating frequency of specimen, applied load and coating thickness affect the spindle’s tribological performances. The associated conclusions can provide a reference to enhance the spindle lifetime and its transmission efficiency.


2019 ◽  
Vol 71 (6) ◽  
pp. 741-748 ◽  
Author(s):  
Eryong Liu ◽  
Yingxin Zhang ◽  
Xiang Wang ◽  
Zhixiang Zeng ◽  
Huiling Du ◽  
...  

Purpose This paper aims to improve the tribocorrosion properties of 316L, thus WC/Ni60 coated 316L was prepared by thermal spraying technique. Design/methodology/approach Composition and microstructure of WC/Ni60 coating was investigated, and tribological properties of 316 L and WC/Ni60 coating were studied under dry sliding, deionized water and artificial seawater. Findings The results showed that WC/Ni60 coating was lamellar structure, and the phase composition consisted of γ-Ni solid solution, carbides and borides. Furthermore, the hardness and corrosion resistance of 316 L in static seawater and wear resistance in dry sliding were improved by WC reinforced nickel-based coating. Furthermore, tribocorrosion results demonstrated that wear resistance of WC/Ni60 coating was also significantly better than 316 L, especially for higher load at artificial seawater. The reason can be attributed to the fact that the passive film of WC/Ni60 coating consisted of tungsten carbide, Ni(OH)2 and FeOOH for WC/Ni60 coating and only FeOOH for 316 L. Originality/value According to this study, it can be concluded that WC phases acted as a role in resisting the wear damages. Meanwhile, Ni-based materials performed well in corrosion resistance. Thus, the combined-effect Ni-based alloys and WC phases in WC/Ni60 coating showed better tribocorrosion performance than 316 L.


2015 ◽  
Vol 67 (4) ◽  
pp. 292-300 ◽  
Author(s):  
TS Kiran ◽  
M Prasannakumar ◽  
S Basavarajappa ◽  
BM Viswanatha

Purpose – The purpose of the paper is to study the dry sliding wear behavior of as-cast and heat-treated zinc-aluminum (ZA-27) alloy, reinforced with silicon carbide and graphite particles. Design/methodology/approach – The alloy and composite samples were prepared with stir casting technique. Heat treatment was carried out for samples at a temperature of 370°C followed by quenching in water at room temperature. Subsequently, the heat-treated samples were aged at 180°C and quenched in water at room temperature. The wear tests were carried using pin-on-disc apparatus at room temperature at different applied loads, sliding speed and sliding distance. Findings – The wear volume loss of as-cast samples was more compared with heat treated samples. Composites exhibited improved wear resistance than base alloy. Originality/value – Hybrid metal matrix composites with heat treatment has exhibited superior wear behavior in dry sliding conditions.


2015 ◽  
Vol 662 ◽  
pp. 147-150
Author(s):  
Ján Balko ◽  
Martin Fides ◽  
Richard Sedlák ◽  
Pavol Hvizdoš ◽  
Sergej Hloch ◽  
...  

Several bone cements were prepared in two ways of mixing (manual and vacuum bowl). Wear behavior, friction coefficient were studied by ball on disc method. Nano-hardness and Young`s modulus was studied by instrumented indentation. Obtained results were summarized by taking into account their way preparation, antibiotics content and testing conditions. There was found no significant time dependence of saline acting on Young`s modulus and nano-hardness values. Friction coefficient in saline was less than half in compare to dry sliding conditions


2015 ◽  
Vol 67 (6) ◽  
pp. 594-599
Author(s):  
Shanhua Qian

Purpose – This paper aims to present the probable factors resulting in the lubrication failure in detail, based on the experimental study on the tribological property of the low-viscosity lubricant subjected to the different slide/roll ratios and loads under micro confined space. Design/methodology/approach – The interference images and the traction coefficients of the spindle oil with low viscosity were recorded using a ball-on-disc test rig. Moreover, the corresponding flash temperatures were obtained via an analytical method. Findings – More scratches can be observed in the interference images with higher slide/roll ratios. The applied load plays a significant role in the variation of the traction coefficient under different slide/roll ratio, and higher load resulted in lower traction coefficient. The flash temperature generated in the point contact zone non-linearly increases with increasing slide/roll ratio. Originality/value – The flash temperature is not a crucial factor which results in these scratches in the interference images. Moreover, it is probable that the micro confined space is in boundary lubrication at higher shear rates.


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