A numerical analysis and experimental investigation of three oil grooves sleeve bearing performance

2019 ◽  
Vol 71 (2) ◽  
pp. 181-187 ◽  
Author(s):  
Lili Wang ◽  
Qingliang Zeng ◽  
Changhou Lu ◽  
Peng Liang

Purpose This paper aims to reveal the cavitation characteristics of three oil wedges sleeve bearing and set the theoretical and experimental basis for defining the oil film boundary condition. Design/methodology/approach Computational fluid dynamics model of three oil wedges sleeve bearings based on the Navier–Stokes equation is set using Fluent considering turbulent situation and two-phase flow theory. The cavitation characteristics of bearing is investigated by taking pictures of experiment. Findings The rupture region of oil film and the contours of air volume fraction increase distinctly with the increase of rotating speed and the decrease of input pressure. The critical rotating speed of cavitation occurrence and oil film pressure increases with the increase of input pressure. The change trend of experiment cavitation with the rotating speed and input pressure is consistent with theoretical cavitation in general. Originality/value The finite element model of three oil wedges sleeve bearings is established based on the Navier-Stokes calculation equation of the fluid, two-phase flow theory and turbulent model. Sleeve bearing is transparent, the pictures of cavitation can be easily taken by high-speed camera, the cavitation characteristics of bearing is studied by experiment. The cavitation performance of three oil wedges bearings is studied with the change of input pressure and rotating speed, the change trend is basically consistent for theory and experiment. The study on critical rotating speed of cavitation occurrence is benefit for defining the oil film boundary condition.

Author(s):  
Desheng Zhang ◽  
Weidong Shi ◽  
Dazhi Pan ◽  
Guangjian Zhang

Purpose – The purpose of this paper is to predict the unstable cavitation shedding flow around a 2D Clark-y hydrofoil. Design/methodology/approach – The paper studies Partially Averaged Navier-Stokes (PANS) model which was employed in the two-phase flow with a homogeneous cavitation model. Findings – Maximum density ratio affects the mass transfer rate between the liquid and the vapor significantly. The cavitating flow predicted by PANS model can resolve more turbulent scales by decreasing the parameter fk. Originality/value – The accuracy of numerical prediction is improved by increasing the maximum density ratio and decreasing fk.


2018 ◽  
Vol 70 (8) ◽  
pp. 1367-1373 ◽  
Author(s):  
Fangwei Xie ◽  
Xudong Zheng ◽  
Yaowen Tong ◽  
Bing Zhang ◽  
Xinjian Guo ◽  
...  

Purpose The purpose of this paper is to study the working characteristics of hydro-viscous clutch at high rotational speeds and obtain the trend of flow field variation of oil film. Design/methodology/approach The FLUENT simulation model of the oil film between the friction disks is built. The effect of variation of working parameters such as input rotational speed, oil flow rate and film thickness on two-phase flow regime and transmission torque is studied by using the volume of fluid model. Findings The results show that the higher the rotational speed, the severer the cavitation is. In addition, the two-phase flow region makes the coverage of oil film over the friction pairs’ surface reduce, which results in a decrease in transmission torque for the hydro-viscous clutch. Originality/value These simulation results are of interest for the study of hydro-viscous drive and its applications. This study can also provide a theoretical basis for power transmission mechanism of oil film by considering the existence of a two-phase flow regime consisting of oil and air.


2019 ◽  
Vol 72 (1) ◽  
pp. 79-85
Author(s):  
Zhibao Li ◽  
Fangwei Xie ◽  
Junyu Sun ◽  
Jie Zhu ◽  
Xudong Zheng ◽  
...  

Purpose The purpose of this paper is to study the temperature characteristics of hydro-viscous clutch with different structure of friction disks and obtain the distribution of film temperature. Design/methodology/approach The mathematical model of oil film between friction disks with radial grooves is established. Based on the flow rate equation, the temperature rise equation of oil film is deduced. Considering two-phase flow, the temperature distribution in the oil shear stage and the effects of the ratio of inner radius to outer radius on film temperature rise is studied by using computational fluid dynamics (CFD) technology. Findings The results show that when input speed is constant, the increase in the ratio of inner to outer radius leads to an increase in the peak temperature and the decrease in the ratio results in a larger increasing rate of temperature. Originality/value These results are of interest for the study of hydro-viscous drive and its applications. This study can also provide a theoretical basis for the mechanism of temperature rise by considering the effect of two-phase flow.


2020 ◽  
Vol 0 (0) ◽  
Author(s):  
Longhai Li ◽  
Hua-Shu Dou ◽  
Yu Du ◽  
Hongwei Guo ◽  
Hao Huang

AbstractThe gas-liquid two-phase flow field inside a soybean milk machine is simulated with the Navier–Stokes equations, Renormalization group (RNG) k-ɛ turbulence model and the particle two-phase flow model. The critical speed of vortex breakdown in the container and the influence of the characteristics of the two-phase flow on the soybean crushing effect at different speeds are investigated. The results show that there is a critical value of rotating speed of 1500 rpm for the vortex breakdown in the studied machine. At this rotational speed, the turbulent eddy dissipation (TED) reaches the maximum, and the position where the vortex first rupture is near the central axis and with a distance of 0.01 m from the central axis. It is also found that with the increase of rotating speed, the pressure difference around the blade varies significantly. The research in this study has important implication for the design of the soybean milk machine.


2012 ◽  
Vol 625 ◽  
pp. 117-120
Author(s):  
Hui Xu ◽  
Xiao Hong Chen

The liquid phase experiment is finished ,and the relation curve of input- pressure and input-flow、output-flow、distributary rate are worked out.We are bout to calculate the production capacity and define the best distribution rate of the operation parameters.At the same time , the solid-liquid phase separating experiment are made too and we conclude the relation curve of input-pressure and consistency 、separating efficiency .Comparing with the numerical simulation ,the result is reasonable.


2020 ◽  
Vol ahead-of-print (ahead-of-print) ◽  
Author(s):  
Benliang Xu ◽  
Zuchao Zhu ◽  
Zhe Lin ◽  
Dongrui Wang

Purpose The study aims to decrease the effect of solid particles on a butterfly valve, which will cause seal failure and leakage, providing a reference for anti-wear design. Design/methodology/approach In this paper, computational fluid dynamics discrete element method (CFD-DEM) simulation was conducted to study the solid–liquid two-phase flow characteristics and erosion characteristics of a butterfly valve with a different opening. Findings Abrasion at 10% opening is affected by high-speed jets in upper and lower parts of the pipeline, where the erosion is intense. The impact of the jet on the upper part of 20% opening begins to weaken. With the top backflow vortex disappearing, the effect of lower jet is enhanced. Meanwhile, the bottom backflow vortex phenomenon is obvious, and the abrasion position moves downward. At 30% opening, the velocity is further weakened, and the circulation effect of lower flow channel is more obvious than that of the upper one. Originality/value It is the first time to use DEM to investigate the two-phase flow and erosion characteristics at a small opening of a butterfly valve, considering the effect of inter-particle collision. Therefore, this study carries on the thorough analysis and discussion. At the same opening degree, with increasing of the particle size, the abrasion of valve frontal surface increases when the size is less than 150 µm and decreases when it is greater than 150 µm. For the valve backflow surface, this boundary value becomes 200 µm. Peer review The peer review history for this article is available at: https://publons.com/publon/10.1108/ILT-07-2020-0264/


2019 ◽  
Vol 71 (1) ◽  
pp. 146-153
Author(s):  
Yanqin Zhang ◽  
Zhiquan Zhang ◽  
Xiangbin Kong ◽  
Rui Li ◽  
Hui Jiang

Purpose The purpose of this paper was to obtain the lubrication characteristics of heavy hydrostatic bearing in heavy equipment manufacturing industry through theoretical analysis and numerical simulation. Design/methodology/approach This paper discusses the influence of oil film thickness variation on velocity field, outlet-L and outlet-R flow velocity under the hydrostatic bearing running in no-load 0 N, load 400 KN, full load 1,500 KN and rotating speeds of 10 r/min, 20 r/min, 30 r/min, 40 r/min, 50 r/min and 60 r/min, by using dynamic mesh technology and FLUENT software. Findings When the working table rotates clockwise, in the change process of oil film thickness, the fluid flow pattern of the lubricating oil at the edge of the sealing oil is the rule of laminar flow, and the oil cavity has a vortex. The outlet-R flow velocity becomes higher and higher by increasing the bearing load and working table speed, and the flow velocity increases with the decrease in oil film thickness; the outlet-L flow velocity increases with the decrease in oil film thickness under low rotating speed (less than 10 r/min) condition and decreases with the decrease of oil film thickness under high rotating speed (more than 60 r/min) condition. Originality/value The influence of the oil film thickness on the flow state distribution of the oil film was analyzed under different working conditions, and the influence rules of oil film thickness on the flow velocity of hydrostatic bearing oil pad was obtained by using dynamic mesh technology.


Sensor Review ◽  
2020 ◽  
Vol 40 (4) ◽  
pp. 407-420
Author(s):  
Bo Li ◽  
Jian ming Wang ◽  
Qi Wang ◽  
Xiu yan Li ◽  
Xiaojie Duan

Purpose The purpose of this paper is to explore gas/liquid two-phase flow is widely existed in industrial fields, especially in chemical engineering. Electrical resistance tomography (ERT) is considered to be one of the most promising techniques to monitor the transient flow process because of its advantages such as fast respond speed and cross-section imaging. However, maintaining high resolution in space together with low cost is still challenging for two-phase flow imaging because of the ill-conditioning of ERT inverse problem. Design/methodology/approach In this paper, a sparse reconstruction (SR) method based on the learned dictionary has been proposed for ERT, to accurately monitor the transient flow process of gas/liquid two-phase flow in a pipeline. The high-level representation of the conductivity distributions for typical flow regimes can be extracted based on denoising the deep extreme learning machine (DDELM) model, which is used as prior information for dictionary learning. Findings The results from simulation and dynamic experiments indicate that the proposed algorithm efficiently improves the quality of reconstructed images as compared to some typical algorithms such as Landweber and SR-discrete fourier transformation/discrete cosine transformation. Furthermore, the SR-DDELM has also used to estimate the important parameters of the chemical process, a case in point is the volume flow rate. Therefore, the SR-DDELM is considered an ideal candidate for online monitor the gas/liquid two-phase flow. Originality/value This paper fulfills a novel approach to effectively monitor the gas/liquid two-phase flow in pipelines. One deep learning model and one adaptive dictionary are trained via the same prior conductivity, respectively. The model is used to extract high-level representation. The dictionary is used to represent the features of the flow process. SR and extraction of high-level representation are performed iteratively. The new method can obviously improve the monitoring accuracy and save calculation time.


2018 ◽  
Vol 52 (6) ◽  
pp. 2357-2408 ◽  
Author(s):  
Stefan Metzger

We construct a Galerkin finite element method for the numerical approximation of weak solutions to a recent micro-macro bead-spring model for two-phase flow of dilute polymeric solutions derived by methods from nonequilibrium thermodynamics ([Grün, Metzger, M3AS 26 (2016) 823–866]). The model consists of Cahn-Hilliard type equations describing the evolution of the fluids and the unsteady incompressible Navier-Stokes equations in a bounded domain in two or three spatial dimensions for the velocity and the pressure of the fluids with an elastic extra-stress tensor on the right-hand side in the momentum equation which originates from the presence of dissolved polymer chains. The polymers are modeled by dumbbells subjected to a finitely extensible, nonlinear elastic (FENE) spring-force potential. Their density and orientation are described by a Fokker-Planck type parabolic equation with a center-of-mass diffusion term. We perform a rigorous passage to the limit as the spatial and temporal discretization parameters simultaneously tend to zero, and show that a subsequence of these finite element approximations converges towards a weak solution of the coupled Cahn-Hilliard-Navier-Stokes-Fokker-Planck system. To underline the practicality of the presented scheme, we provide simulations of oscillating dilute polymeric droplets and compare their oscillatory behaviour to the one of Newtonian droplets.


Sign in / Sign up

Export Citation Format

Share Document