Effect of preparation process on elevated temperature tribological properties of composite polyurea grease

2016 ◽  
Vol 68 (5) ◽  
pp. 611-616 ◽  
Author(s):  
Zujian Shen ◽  
Fei Geng ◽  
Xinxin Fan ◽  
Zhichen Shen ◽  
Haiyan Wang
Keyword(s):  
Thermal Stability ◽  
Elevated Temperature ◽  
Tribological Properties ◽  
Water Resistance ◽  
Physical Method ◽  
Heat Stability ◽  
Wear Properties ◽  
Excellent Thermal Stability ◽  
Content Type ◽  
Polyurea Grease

Purpose This paper aims to investigate and prepare the composite polyurea greases with excellent thermal stability and tribological properties. Design/methodology/approach In this paper, composite Ba-based (Ba, barium) tetra-polyurea lubricating greases were prepared with two different methods: mixing Ba-based gelatinizer and tetra-polyurea gelatinizer by a physical method; and introducing barium carboxylate into tetra-polyurea molecules by a chemical method. The properties of the products, such as heat stability, water resistance and friction performance, were analyzed with thermogravimetry, water-resistance test and four-ball friction test. Findings The results indicated that the products obtained by chemically introducing barium carboxylate into tetra-urea molecules showed better elevated temperature tribological properties, and the disadvantages of the polyurea greases with high temperature hardening were also obviously improved. The cone penetration rate at 180°C for 24 h is only 3 per cent. The friction coefficient can be decreased to 0.44 and the last non-seizure load value was increased from 560 N to 1,120 N without any other additives. Originality/value The research is significant because the prepared composite grease showed excellent performances, such as the outstanding thermal stability, water resistance and excellent extreme pressure and anti-wear properties, which may be widely applied in steel, metallurgy, bearings and other industrial fields.

Tribological properties of the epoxy resin-based solid lubricant coating modified by Kevlar fibers

2018 ◽  
Vol 70 (9) ◽  
pp. 1706-1713 ◽  
Author(s):  
Guotao Zhang ◽  
Yanguo Yin ◽  
Ting Xie ◽  
Dan Li ◽  
Ming Xu ◽  
...  
Keyword(s):  
Wear Resistance ◽  
Epoxy Resin ◽  
Tribological Properties ◽  
Dry Friction ◽  
Friction And Wear ◽  
Solid Lubricant ◽  
Transfer Film ◽  
Wear Properties ◽  
Content Type ◽  
Friction And Wear Properties

Purpose This paper aims to obtain high mechanical and good tribological properties of epoxy resin-based coatings under dry friction conditions. Design/methodology/approach Bonded solid lubricant coatings containing Kevlar fibres were prepared by a spraying method. The friction and wear properties of the coatings were experimentally investigated with a face-to-face tribometre under dry friction conditions. Scanning electron microscopy, energy dispersive X-ray spectroscopy and 3D laser scanning technologies were used to characterise the tribological properties. The action mechanism of the Kevlar fibres on a solid lubricant transfer film was also analysed. Findings Adding Kevlar fibres can significantly improve the wear resistance of the coatings. When the Kevlar fibre content increases, the tribological properties of the coatings improve and then worsen. Superior properties are obtained with 0.03 g of Kevlar fibres. Appropriately increasing the load or speed is beneficial to the removal of the outer epoxy resin and the formation of a lubricant film. During friction, the solid lubricants wrapped in the epoxy resin accumulate on the surface to form a transfer film that shows a good self-lubricating performance. In the later friction stage, fatigue cracks occur on the solid lubricant film but cannot connect to one another because of the high wear resistance and the entanglement of the rod-like Kevlar fibres. Thus, no large-area film falls from the matrix, thereby ensuring the long-term functioning of solid lubricant coatings. Originality/value Epoxy resin-based solid lubricant coatings modified by Kevlar fibres were prepared, and their friction and wear properties were investigated. Their tribological mechanisms were also proposed. This work provided a basis for the analysis of the tribological properties and design of bonded solid lubricant coatings containing Kevlar fibres.

Synthesis of AM-co-NVP and Thermal Stability in Hostile Saline Solution

2012 ◽  
Vol 602-604 ◽  
pp. 1349-1354 ◽  
Author(s):  
Rui Liu ◽  
Wan Fen Pu ◽  
Qin Peng ◽  
Feng Sheng Yao
Keyword(s):  
Thermal Stability ◽  
Saline Solution ◽  
Heat Stability ◽  
Structure Characterization ◽  
Vinyl Pyrrolidone ◽  
Molar Ratio ◽  
Mass Ratio ◽  
Excellent Thermal Stability ◽  
Hydrolyzed Polyacrylamide ◽  
Feed Molar Ratio

copolymer preparation; structure characterization; thermal stability; brines solution. Abstract. The copolymer (AM-co-NVP) of acrylamide (AM) and vinyl pyrrolidone (NVP) was carried out in the presence of 2,2'-azobis[2-methylpropionamidine] dihydrochloride（V50）as initiator by free radical polymerization. The copolymer was characterized by its chemical structure with Fourier transform infrared spectroscopy (FTIR). The heat resistance of AM-co-NVP at 100°C and 120°C in harsh saline solution with high mineralized concentration ranging from 5×104 mg/L to 20×104 mg/L containing 2.5% (mass ratio) CaCl2, 2.5% (mass ratio) MgCl2 and 95% NaCl (mass ratio) was investigated. The experimental results indicate that AM-co-NVP has excellent thermal stability in saline solution compared to partially hydrolyzed polyacrylamide (HPAM). What is more, the copolymer exhibited the most perfect thermal tolerance in high divalent saline solution when the feed molar ratio of AM and NVP is 91.5 to 8.5. The microstructures of the copolymer samples after thermal aging in hostile environment captured by scanning electron microscope (SEM）further proved the NVP monomer was effectively introduced leading to the copolymer favorable heat stability in particularly high mineralized solution.

Synthesis and characterization of non-ionic and anionic two-component aromatic waterborne polyurethane

2018 ◽  
Vol 47 (4) ◽  
pp. 290-299 ◽  
Author(s):  
Sainan Zhang ◽  
Xiankai Jiang
Keyword(s):  
Thermal Stability ◽  
Water Resistance ◽  
Soft Segment ◽  
Aqueous Dispersion ◽  
Waterborne Polyurethane ◽  
Content Type ◽  
Hydrophilic Modification ◽  
Two Component ◽  
Better Than

Purpose The purpose of this paper is to synthesize and characterize a series of two-component aromatic waterborne polyurethane (2K-WPU) which is composed of non-ionic and anionic polyisocyanate aqueous dispersion and polyurethane polyol aqueous dispersion. Design/methodology/approach The polyisocyanate aqueous dispersion was synthesized through non-ionic and anionic hydrophilic modification procedures. The values of the hydrogen bonding index (HBI) and molecule structures of WPU were obtained by Fourier transform infrared (FTIR). The thermal, mechanical and water resistance properties of 2K-WPU films were investigated. Findings The appearance of non-ionic polyisocyanate aqueous dispersion and anionic polyisocyanate aqueous dispersion was colorless translucent pan blue and yellow opaque emulsions, respectively. FTIR not only showed that 2K-WPU was obtained from the polymerization of polyisocyanate component and polyhydroxy component by polymerization but also showed that the content of hydrogen bondings of anionic 2K-WPU (WPU 2) was higher than non-ionic 2K-WPU (WPU 1). The glass-transition temperature (Tg), storage modulus and water resistance of WPU 2 were higher than WPU1, whereas the thermal stability of WPU1 was better than WPU 2. Practical implications The investigation established a method to prepare a series of 2K-WPU which was composed of non-ionic or anionic polyisocyanate aqueous dispersion and polyurethane polyol aqueous dispersion. The prepared 2K-WPU film could be applied as substrate resin material in the field of waterborne coating. Originality/value The paper established a method to synthesize a series of 2K-WPU. The effect of HBI value and the molecule structure of soft segment on the thermal stability, mechanical and water resistance properties of 2K-WPU films were studied.

Nanocomposites of CsPbBr3 perovskite nanocrystals in an ammonium bromide framework with enhanced stability

2017 ◽  
Vol 5 (30) ◽  
pp. 7431-7435 ◽  
Author(s):  
Sunqi Lou ◽  
Tongtong Xuan ◽  
Caiyan Yu ◽  
Mengmeng Cao ◽  
Chao Xia ◽  
...  
Keyword(s):  
Thermal Stability ◽  
Ion Exchange ◽  
Shell Structure ◽  
Water Resistance ◽  
Ammonium Bromide ◽  
Core Shell ◽  
Excellent Thermal Stability ◽  
Long Lifetime ◽  
Core Shell Structure ◽  
Enhanced Stability

The CsPbBr3@NH4Br nanocomposites were successfully synthesized through ion exchange. The nanocomposites possessed a special core@shell structure and exhibited a high absolute PLQY, long lifetime, good water resistance and excellent thermal stability.

Synthesis and characterization of alicyclic two-component waterborne polyurethane

2018 ◽  
Vol 47 (4) ◽  
pp. 315-322 ◽  
Author(s):  
Jizhi Zhang ◽  
Xiankai Jiang
Keyword(s):  
Thermal Stability ◽  
Water Resistance ◽  
Aqueous Dispersion ◽  
Waterborne Polyurethane ◽  
Molar Ratio ◽  
Mechanical And Thermal Properties ◽  
Content Type ◽  
Two Component ◽  
Practical Implications

Purpose The purpose of this paper is to synthesize and characterize a series of alicyclic two-component waterborne polyurethane (2K-WPU) which is composed of non-ionic polyisocyanate aqueous dispersion and hydroxyl aqueous dispersion. Design/methodology/approach The appearances of aqueous dispersions and 2K-WPU films were observed by photographs. The micromorphology of alicyclic polyisocyanate aqueous dispersion was examined by scanning electron microscopy (SEM). The molecule structures of WPU were studied by Fourier transform infrared (FTIR). The effect of NCO:OH molar ratio of two components and trimethylolpropane (TMP) content on the thermal stability, mechanical and water resistance properties of 2K-WPU films was studied. Findings It was found by SEM that alicyclic polyisocyanate particles in aqueous dispersion showed a kind of spherical particle appearance, in which hydrophobic polyisocyanate was encapsulated by hydrophilic ether linkages segment. FTIR showed that WPU was polymerized through mixture of polyisocyanate component and hydroxyl component and increasing NCO:OH molar ratio of two components from 1.1:1 to 1.5:1 had increased the content of urea, urethane and allophanate of 2K-WPU films. Increasing NCO:OH molar ratio had improved the mechanical and thermal properties of the 2K-WPU film, but the water resistance of the 2K-WPU film increased first and then weakened. Increasing TMP contents from 1 to 0.75 mol for 1:5 system had improved the mechanical, thermal and water resistance properties of the 2K-WPU film. Practical implications The investigation established a method to prepare alicyclic 2K-WPU which is composed of non-ionic polyisocyanate aqueous dispersion and hydroxyl aqueous dispersion. The prepared 2K-WPU film could be applied in the field of waterborne surface coating, e.g. textile, wood and synthetic leather surfaces (Hasan et al., 2017; Akindoyo et al., 2016). Originality/value The paper established a method to synthesize alicyclic two-component 2K-WPU. The effect of NCO:OH molar ratio and TMP content on the thermal stability, mechanical and water resistance properties of 2K-WPU films were studied.

Synthesis and tribological properties of oil-soluble copper nanoparticles as environmentally friendly lubricating oil additives

2015 ◽  
Vol 67 (3) ◽  
pp. 227-232 ◽  
Author(s):  
Yujuan Zhang ◽  
Yaohua Xu ◽  
Yuangbin Yang ◽  
Shengmao Zhang ◽  
Pingyu Zhang ◽  
...  
Keyword(s):  
Tribological Properties ◽  
Liquid Paraffin ◽  
Lubricating Oil ◽  
Infrared Spectrometry ◽  
Cu Nanoparticles ◽  
Wear Properties ◽  
Environment Friendly ◽  
Content Type ◽  
Oil Additives ◽  
Lubricating Oil Additives

Purpose – The purpose of this paper is to synthesize oil-soluble copper (Cu) nanoparticles modified with free phosphorus and sulfur modifier and investigate its tribological properties as environment-friendly lubricating oil additives. Design/methodology/approach – To improve the anti-oxidation properties of these nanoparticles, two kinds of surface modifiers, oleic acid and oleylamine were used simultaneously. The morphology, composition, structure and thermal properties of as-synthesized Cu nanoparticles were investigated by means of transmission electron microscopy, X-ray powder diffraction, Fourier transform infrared spectrometry and differential thermal and thermogravimetric analysis. The tribological properties of as-synthesized Cu nanoparticles as an additive in liquid paraffin were evaluated with a four-ball friction and wear tester. Findings – It has been found that an as-synthesized Cu nanoparticle has a size of 2-5 nm and can be well dispersed in organic solvents. Tribological properties evaluation results show that as-synthesized Cu nanoparticles possess excellent anti-wear properties as an additive in liquid paraffin. The reason lies in that as-synthesized surface-capped Cu nanoparticles are able to deposit on sliding steel surface and form a low-shearing-strength protective layer thereon, showing promising application as an environmentally acceptable lubricating oil additive, owing to its free phosphorus and sulfur elements characteristics. Originality/value – Oil-soluble surface-modified Cu nanoparticles without phosphorus and sulfur were synthesized and its tribological properties as lubricating oil additives were also investigated in this paper. These results could be very helpful for application of Cu nanoparticles as environment-friendly lubricating oil additives.

Comparisons of tribological properties between laser and drilled dimple textured surfaces of medium carbon steel

2017 ◽  
Vol 69 (4) ◽  
pp. 516-526 ◽  
Author(s):  
Chenchun Shi ◽  
Aibing Yu ◽  
Jianzhao Wu ◽  
Weiyang Niu ◽  
Yanlin Wang
Keyword(s):  
Tribological Properties ◽  
Wear Debris ◽  
Surface Texturing ◽  
Laser Surface Texturing ◽  
Heat Affect Zone ◽  
Textured Surface ◽  
Textured Surfaces ◽  
Wear Properties ◽  
Content Type ◽  
Worn Surfaces

Purpose The study aims to compare tribological properties between laser dimple textured surface and drilled dimple textured surface, and to analyze the influence of dimple hardened edges and ability of trapping wear debris on wear properties of dimple textured surfaces. Design/methodology/approach Circular textured dimples were produced on AISI 1,045 specimen surfaces using laser surface texturing (LST) and drilled surface texturing (DST) methods. Tribological behaviors of LST, DST and non-textured specimens were studied using ball-on-disc tribo-tester. Metallographic structures, dimples and worn surface morphologies were observed using a three-dimensional digital microscope. Hardnesses of substrate and dimple edges were measured. Findings There was no obvious difference in wear and friction coefficients between LST and DST specimens. Hardnesses of laser dimple edges were much higher than that of drilled dimple edges and specimen substrate. The hardened materials of laser dimple edge included recast zone and heat affect zone. Laser dimple was cone-shaped and drilled dimple was cylinder-shaped. Drilled dimple had a better ability of trapping wear debris than laser dimple. Non-uniform wear phenomenon occurred on worn surfaces of LST dimple specimens. Originality/value The ability of textured dimples to trap wear debris is affected by single dimple volume. Hardened edges of dimples cause non-uniform wear on worn surfaces of LST specimens.

Structure and Properties of PM Nano-Crystalline Al-Cr based Alloys

2007 ◽  
Vol 567-568 ◽  
pp. 197-200
Author(s):  
Dalibor Vojtěch ◽  
Alena Michalcová ◽  
Jan Verner ◽  
Jan Šerák ◽  
František Šimančík ◽  
...  
Keyword(s):  
Thermal Stability ◽  
Elevated Temperature ◽  
Tensile Tests ◽  
Paper Properties ◽  
Excellent Thermal Stability ◽  
Nano Crystalline ◽  
Rapidly Solidified ◽  
Thermal Stability Of ◽  
Powder Fraction

In the presented paper, properties of Al-Cr-Fe-Ti alloy produced by powder metallurgy (PM) are described. Rapidly solidified powder alloy was prepared by the pressure nitrogen melt atomization. The granulometric powder fraction of less than 45 μm was then hot-extruded. Microstructure of the as-extruded material comprised recrystallized α-Al grains and spheroids of intermetallic phases. Tensile strength of the investigated material was similar to that of a conventional casting Al-Si alloy commonly used in elevated temperature applications. Excellent thermal stability of the PM Al-Cr based material, which much exceeded the elevated temperature casting alloy, was proved by room temperature tensile tests after long-term annealing at elevated temperature. Reasons for the observed thermal stability of the investigated PM alloy are discussed.

Tribological properties of hydrogen free DLC in self-mated contacts against ZDDP-added oil

2017 ◽  
Vol 69 (6) ◽  
pp. 938-944 ◽  
Author(s):  
Abdul Mannan ◽  
Mohd Faizul Mohd Sabri ◽  
M.A. Kalam ◽  
H.H. Masjuki
Keyword(s):  
Vegetable Oils ◽  
Tribological Properties ◽  
Corn Oil ◽  
Wear Properties ◽  
Low Friction ◽  
Viscosity Change ◽  
Content Type ◽  
Base Oil ◽  
Band Area ◽  
Low Wear

Purpose The purpose of this study is to investigate the tribological properties of tetrahedral diamond-like carbon (DLC) films in self-mated contacts in the presence of additivated and non-additivated vegetable oils. DLC films have high practical value due to low friction and low wear properties. On the other hand, vegetable oils are considered to be lubricants for future due to its resource renewability and biodegradability. Sometimes different chemical agents are added to vegetable oils to further improve its tribological properties. Thus, the tribological study of DLC films against additivated oils becomes important. Design/methodology/approach The tribology tests were conducted in a four ball tribo-meter under the boundary lubricated conditions. Findings Ta-C DLC exhibited 80 per cent lower wear rate under Zinc dialkyldithiophosphates (ZDDP)-added oil compared to that of base oil. In contrast, the friction coefficient under additivated oil was slightly higher than the base oil lubricated case. Moreover, the carbonyl band area as well as the viscosity change of ZDDP-added oil was much smaller than that of base oil. Therefore, ZDDP reduced the wear of DLC film and prevented the oxidation of base oil during tribotests. Originality/value This is the first work on the tribological properties of ta-C DLC lubricated with corn oil with and without anti-wear additives.

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