Effect of Spinning Systems on Properties of Dyed Egyptian Cotton Yarns after Mercerization Treatment

2015 ◽  
Vol 19 (4) ◽  
pp. 48-56
Author(s):  
Ihab El-Sayed ◽  
S.M. Saleh
Keyword(s):  
Color Strength ◽  
Reactive Dyeing ◽  
Breaking Elongation ◽  
Dyeing Performance ◽  
Dyeing Process ◽  
Before And After ◽  
Spun Yarns ◽  
Cotton Yarns ◽  
Mercerization Treatment ◽  
Egyptian Cotton

The effects that spinning technology and spinning parameters have on the color strength (K/S), strength, and breaking elongation of post dyed and mercerized yarns are investigated in this study. The emphasis of the study is on the selection of long stable Egyptian cotton varieties, namely Giza 80, Giza 86, and extra long stable Giza 92. The cotton samples are spun by using compact, ring, and open end spinning technologies. For the purpose of this study, different yarn counts and twist multipliers are used. The mechanical properties, such as the tensile strength and breaking elongation of the produced yarn are investigated and compared before and after the mercerization treatment (slack and tension), followed by a reactive dyeing process. All of the samples are prepared for dyeing after mercerization. The dyeing performance in terms of the K/S is studied. When the results are examined, it is found that the samples that have undergone (bleaching + slack mercerization + reactive dyeing) generally have higher K/S values than samples that have undergone (bleaching + tension mercerization + reactive dyeing) and (bleaching + non-mercerization + reactive dyeing) respectively. Open-end spun yarns have a higher K/S compared to the compact and ring spun yarns with the lowest count yarn and twist level. The strength percentages are higher for compact, then ring and finally open-end spun yarns respectively with tension mercerization. There is no noticeable difference in the elongation% for all of the treatment processes. The authors have used quality engineering reproducibility and repeatability (R&R) tools to guarantee the repeatability and reproducibility of the results in this research paper.

Dyeing of Cotton Fabric with Natural Dye Extracted from Egyptian Cotton Leaves

2021 ◽  
Vol 8 (1) ◽  
Keyword(s):  
Natural Dye ◽  
Fastness Properties ◽  
Light Fastness ◽  
Color Strength ◽  
Cotton Variety ◽  
Dyeing Performance ◽  
Dyeing Method ◽  
Exhaust Dyeing ◽  
Egyptian Cotton ◽  
Good Price

Cotton leaves have been used to extract natural dye for dyeing of Egyptian cotton variety Giza 86 fabric and its blend with polyester 50:50, using different mordants such as iron (II) sulfate, copper (II) sulfate, and alum. The exhaust dyeing method was utilized using the pre-mordant technique. It is observed that both fabric samples can be dyed in different colors and depth of shades with Cotton leaves dye. Iron (II) sulfate ensures the best light fastness. Improved light fastness is obtained using abovementioned lower amounts of iron (II) sulfate and copper (II) sulfate. Alum is found to be less effective than iron (II) sulfate and copper (II) sulfate on the light fastness. As a novel alternative and potential natural dye, Cotton leaves extract solution can be used to get various colors and shades with satisfactory fastness properties. The mordanted and un-mordanted fabric samples were tested for their dyeing performance in terms of color parameters K/S, (L*), a*, b*, (C*) and (H*), and fastness properties (wash, perspiration, light and rubbing fastness) were studied. The samples showed high color strength, and high fastness properties. These results are very important for industrial application and with the production of a natural dye as an inexpensive source from cotton leaves as a by-product. Another objective is to increase the production of eco-textile garments with a good price for the Egyptian customers.

scholarly journals Cationisation of Alginate Fiber to Improve the Dyeing Properties Using Natural Dyes from Rhubarb: A New Approach

2017 ◽  
Author(s):  
Md. Kawshar Ahamed ◽  
Mohammad Raza Miah ◽  
Most. Munera khatun ◽  
Md. Hasan-Al Mamun ◽  
Cui Li
Keyword(s):  
Ferrous Sulfate ◽  
Breaking Strength ◽  
Test Methods ◽  
Color Fastness ◽  
Color Strength ◽  
New Approach ◽  
Dyeing Performance ◽  
Dyeing Process ◽  
Metallic Salt ◽  
Alginate Fiber

In this investigation dyeing of alginate fiber was carried out after cationic treatment of EPTAC (2, 3-Epoxypropyl Trimethyl Ammonium Chloride). Optimum dyeing process and parameter show good dyeing performance when alginate fiber dyed with rhubarb dye. In addition to cationic treatment is taken into account for alginate fiber to improve fastness, color strength, breaking strength. Later in dyeing for fixation ferrous sulfate, copper sulphate was considered as mordents. Moreover using pre-mordanting methods conveyed the dyeing of alginate fiber with the stave of metallic mordant and without metallic salt mordents. The evaluation of each color dyed material was done through following two terms for instance CIELAB (L*, a*, and b*) and K/S values. According to AATCC test methods color fastness to washing of the dyed fiber was determined whereas according to the ASTM D3822M standard the breaking strength of alginate fiber was estimated and tested. When dyeing was carried out on alginate fiber through considering optimum parameter like 80◦C for 90 min, M: L 1:40 and at pH 7 which showed optimum results. In addition to mostly very good wash fastness was obtained while there was no fading of the color, whereas the moderate level of color fastness to crocking was achieved. Later after dyeing the evaluations of SEM of the cationized alginate fiber and FTIR of powder from the rhubarb dye were observed. The results suggested that the surface of cationized alginate fiber was smoother than the raw alginate fiber.

scholarly journals Cationisation of Alginate Fiber to Improve the Dyeing Properties Using Natural Dyes from Rhubarb: A New Approach

2017 ◽  
Author(s):  
Md. Kawshar Ahamed ◽  
Mohammad Raza Miah ◽  
Most. Munera khatun ◽  
Md. Hasan-Al Mamun ◽  
Cui Li
Keyword(s):  
Ferrous Sulfate ◽  
Breaking Strength ◽  
Test Methods ◽  
Color Fastness ◽  
Color Strength ◽  
New Approach ◽  
Dyeing Performance ◽  
Dyeing Process ◽  
Metallic Salt ◽  
Alginate Fiber

In this investigation dyeing of alginate fiber was carried out after cationic treatment of EPTAC (2, 3-Epoxypropyl Trimethyl Ammonium Chloride). Optimum dyeing process and parameter show good dyeing performance when alginate fiber dyed with rhubarb dye. In addition to cationic treatment is taken into account for alginate fiber to improve fastness, color strength, breaking strength. Later in dyeing for fixation ferrous sulfate, copper sulphate was considered as mordents. Moreover using pre-mordanting methods conveyed the dyeing of alginate fiber with the stave of metallic mordant and without metallic salt mordents. The evaluation of each color dyed material was done through following two terms for instance CIELAB (L*, a*, and b*) and K/S values. According to AATCC test methods color fastness to washing of the dyed fiber was determined whereas according to the ASTM D3822M standard the breaking strength of alginate fiber was estimated and tested. When dyeing was carried out on alginate fiber through considering optimum parameter like 80◦C for 90 min, M: L 1:40 and at pH 7 which showed optimum results. In addition to mostly very good wash fastness was obtained while there was no fading of the color, whereas the moderate level of color fastness to crocking was achieved. Later after dyeing the evaluations of SEM of the cationized alginate fiber and FTIR of powder from the rhubarb dye were observed. The results suggested that the surface of cationized alginate fiber was smoother than the raw alginate fiber.

Laccase-catalyzed enzymatic dyeing of cotton fabrics

2021 ◽  
pp. 004051752110069
Author(s):  
Rıza Atav ◽  
Bürhan Buğdaycı ◽  
Ömer Bozkurt ◽  
Aylin Yıldız ◽  
Elçin Güneş ◽  
...  
Keyword(s):  
Experimental Studies ◽  
Uv Protection ◽  
Infrared Analysis ◽  
Synthetic Dyes ◽  
Protection Factor ◽  
Knitted Fabrics ◽  
Reactive Dyeing ◽  
Dyeing Process ◽  
Laccase Enzyme ◽  
Color Reproducibility

As some synthetic dyes are regarded to be toxic, mutagenic and carcinogenic, the search for eco-friendly alternatives for the synthesis of dyes and coloration has gained importance. For this reason, this study focused on finding new eco-friendly alternatives for coloring cotton. 100% cotton knitted fabrics were subjected to enzymatic coloration using a commercial laccase enzyme and various precursors. After determining the colors, the effect of pH on the enzymatic dyeing process was investigated. Then the optimization of reaction conditions was also realized statistically for the precursors giving the best results in terms of color. With the aim of obtaining further improvements in color-yield values obtained in enzymatic dyeings, the effect of the pretreatment process and the use of ultrasound were also investigated. Furthermore, the reaction pathways in enzymatic coloration were explained and results were confirmed by means of Fourier Transformed Infrared analysis. As a result of experimental studies, red and lilac colors could be successfully obtained on cotton for the first time in the literature. In this way, the theoretical basis of enzymatic dye synthesis and dyeing of cotton was clarified comprehensively. Furthermore, technical (color reproducibility; washing, rubbing, light and perspiration-fastness values; and UV protection factor), economical (chemical, energy and water consumption required for dyeing (including aftertreatments) of 1 kg fabric) and ecological aspects of enzymatic dyeings were compared with reactive dyeing. According to the experimental results it was found that biological treatment alone was enough for wastewater of enzymatic coloring, while chemical treatment will also be needed in reactive dyeing wastewater. Furthermore, color reproducibility, evenness and UV protection properties of dyed samples were comparable with that of reactive dyeings. However, in terms of the fastness levels achieved, the enzymatic coloring was far behind the reactive dyeing.

scholarly journals Application of Natural Dyes and Sodium Alginate From Sargassum Sp. Sea weed In Coloring Bima Woven Fabric

2020 ◽  
Vol 36 (05) ◽  
pp. 964-967
Author(s):  
Agrippina Wiraningtyan ◽  
Ruslan Ruslan ◽  
Putri Ayu Mutmainnah ◽  
Magfirah Perkasa
Keyword(s):  
Surface Structure ◽  
Sodium Alginate ◽  
Morphological Analysis ◽  
Woven Fabrics ◽  
Natural Dyes ◽  
Woven Fabric ◽  
Dyeing Process ◽  
Wave Numbers ◽  
Absorption Pattern ◽  
Before And After

This study aims to extract dye and alginate from seaweed Sargassum sp. as a dye paste in the coloring of Bima woven fabric. The concentration of sodium alginate used was 0%; 1%; 3% and 5%. The results showed that the absorbance value of the dye extract from seaweed Sargassum sp at maximum λ = 203 nm obtained A = 3.899. The effect of variations in the concentration of sodium alginate in the dye paste was determined by comparing the FTIR absorption pattern of Bima woven fabrics. Based on the FTIR absorption pattern data, it was found that a mixture of dye and sodium alginate of 3% had a stronger intensity, namely the wave numbers 3448.72 cm-1 and 1635 cm-1; 2900.94 cm-1; 2337.72 cm-1; 1381.03 cm-1 and 1064.71 cm-1. The results of the morphological analysis showed significant differences in surface structure on Bima woven fabrics before and after the dyeing process.

scholarly journals A new approach for the removal of unfixed dyes from reactive dyed cotton by Fenton oxidation

2019 ◽  
Vol 9 (2) ◽  
pp. 133-141
Author(s):  
Sana Islam ◽  
Irfan Ahmed Shaikh ◽  
Nabeela Firdous ◽  
Azhar Ali ◽  
Yumna Sadef
Keyword(s):  
Treatment Time ◽  
Color Difference ◽  
Quality Parameters ◽  
Water Levels ◽  
Fenton Oxidation ◽  
Color Strength ◽  
New Approach ◽  
Reactive Dyeing ◽  
The Difference ◽  
Day By Day

Abstract The use of fresh water in the textile wash-off process is becoming more expensive day by day due to declining water levels in the region. In this study, the potential of using Fenton oxidation in wash-off cotton reactive dyeing was investigated. The spent wash-off wastewater from one dyeing was first treated with Fenton oxidation, and then reused in several washing-offs employing widely used reactive dyes, C.I. Reactive Yellow 145, C.I. Reactive Blue 21, and C.I. Reactive Red 195. Experimental results showed that at acidic pH (3) using optimized quantities of FeSO4 and H2O2, Fenton process yielded a significant reduction (90–95%) of color in 30 minutes of treatment time. New washing-offs were then carried out in Fenton decolorized wash-off wastewater, and dyed cotton fabric samples were subjected to quality evaluations in terms of color difference properties (ΔL*, Δc*,Δb*, Δa*, ΔE*cmc) and wash fastness properties. This study concluded that after Fenton oxidation, treated liquor can be effectively reused subsequent washing-offs without compromising fabric quality parameters as ΔE*cmc was less than 1, and washing and crocking was also in the range of 4.5–5 which is commercially acceptable. Moreover, the difference in color strength in terms of k/s was also negligible.

scholarly journals Investigation of the Characteristics of Elasticised Woven Fabric by Using PBT Filament Yarns

2016 ◽  
Vol 16 (2) ◽  
pp. 109-117 ◽  
Author(s):  
Hüseyin Kadoğlu ◽  
Krste Dimitrovski ◽  
Arzu Marmaralı ◽  
Pınar Çelik ◽  
Güldemet Başal Bayraktar ◽  
...  
Keyword(s):  
Air Permeability ◽  
Woven Fabrics ◽  
Woven Fabric ◽  
Cotton Yarn ◽  
Cotton Fibres ◽  
Spun Yarns ◽  
Cotton Yarns ◽  
Permanent Elongation ◽  
Thermal Absorptivity ◽  
Sheath Material

Abstract Owing to growing demand for comfortable clothes, elastane filament yarns are being used in fabrics for several garments. In this study, core spun yarns were produced with cotton fibres and PBT/elastane filament yarns (cotton as sheath material, PBT yarn and elastane as core yarns). Twill woven (1/3 Z) fabrics were produced by using core spun yarns (30 tex) and cotton yarns (30 tex) as weft, and 100% cotton yarn (59 tex) as warp yarns. The fabrics consisting of PBT were washed at 100°C for 30 minutes to gain the elasticity. The woven fabrics’ weight, thickness, elongation, permanent elongation, dimensional stability, air permeability, thermal conductivity, thermal absorptivity characteristics were tested and statistically evaluated. According to the results, the fabrics containing PBT and elastane filaments had similar elongation and shrinkage values. PBT filament yarns have a great potential to produce lightweight elastic fabrics.

Ultrasonic scouring as a pretreatment of wool and its application in low-temperature dyeing

2018 ◽  
Vol 89 (10) ◽  
pp. 1975-1982 ◽  
Author(s):  
Yi Pan ◽  
Wuchao Wang ◽  
Kang Gong ◽  
Christopher J Hurren ◽  
Qing Li
Keyword(s):  
Low Temperature ◽  
Fiber Surface ◽  
Dye Uptake ◽  
Color Strength ◽  
Ultrasonic Pretreatment ◽  
Reactive Dyeing ◽  
Membrane Complex ◽  
Treated Sample ◽  
Wet Processing ◽  
The Cost

Ultrasonic technology has shown the potential to reduce the cost and environmental impact of textile wet processing. This work investigates the effects of ultrasonic irradiation as a pretreatment on wool and its application in low-temperature dyeing. A significant increase in dye uptake and color strength was observed on the fabric ultrasonically pretreated at 40 kHz, followed by that at 80 kHz and the conventionally treated sample, in both acid dyeing and reactive dyeing. This could be due to the changes of the fiber surface structure and modification of the chemical structure in the cell membrane complex as a result of ultrasonic pretreatment. In acid dyeing, a 20% increase in dye uptake was achieved at 70℃ upon applying ultrasonic pretreatment at 40 kHz. With the assistance of a leveling agent, 80% dye uptake of the fabric treated with ultrasonics at 40 kHz was measured at 70℃ in reactive dyeing. Ultrasonic pretreatment can be applied in raw wool scouring and fabric scouring to achieve an efficient dye uptake, and these are also discussed in this paper.

scholarly journals Study on dyeing behavior of banana fiber with reactive dyes

2019 ◽  
Vol 14 ◽  
pp. 155892501988447
Author(s):  
Subashini Balakrishnan ◽  
GL Dharmasri Wickramasinghe ◽  
UG Samudrika Wijayapala
Keyword(s):  
Quantitative Research ◽  
Reactive Dye ◽  
Study Data ◽  
Color Measurement ◽  
Cotton Fibers ◽  
Research Strategies ◽  
Banana Fiber ◽  
Reactive Dyeing ◽  
Dyeing Process ◽  
Banana Fibers

The objective of this research paper is to establish a suitable reactive dyeing process for banana fiber and comparison between dyeing behaviors of banana fibers with cotton fibers. Ambon (Cavendish type) banana variety was selected for this research study. Data accumulation is done by quantitative research methodology and experimental research strategies for this investigation; 5% enzyme and 6% H2O2-, 2% Na2SiO3-, and 3% NaOH-treated banana fibers were dyed with reactive dye. Banana fibers were dyed with three standard colors (red, blue, and yellow) each with four different concentrations (0.25, 1%, 4%, and 6%) of reactive dye. Testing was conducted to assess the color properties between pretreated banana fiber, dyed banana fiber, and cotton fiber. Color measurement was performed by using a Datacolour 600 spectrophotometers. The ΔE* values were used to determine the degree of color deterioration. Results showed that pretreated fibers become brighter (whiteness) than the raw banana fibers. Reflectance curves of dyed banana fibers were found similar to cotton in all the experiments and confirming the dye absorption tendency is more similar to cotton. Further results indicate that the dyeing behavior of banana is similar to cotton. Therefore, cotton dyeing process can be applied for the banana fibers. Dyeing of banana fiber was carried out with a reactive type of dye, which provided better washing fastness properties than cotton fibers.

Sustainable bulk scale cationization of cotton hosiery fabrics for salt-free reactive dyeing process

2017 ◽  
Vol 149 ◽  
pp. 1188-1199 ◽  
Author(s):  
Nallathambi Arivithamani ◽  
Venkateshwarapuram Rengaswami Giri Dev
Keyword(s):  
Reactive Dyeing ◽  
Dyeing Process ◽  
Bulk Scale
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