Development of CNTs-filled photopolymer for projection stereolithography

2017 ◽  
Vol 23 (1) ◽  
pp. 129-136 ◽  
Author(s):  
Hengky Eng ◽  
Saeed Maleksaeedi ◽  
Suzhu Yu ◽  
Yu Ying Clarrisa Choong ◽  
Florencia Edith Wiria ◽  
...  

Purpose Polymeric parts produced by 3D stereolithography (SL) process have poorer mechanical properties as compared to their counterparts fabricated via conventional methods, such as injection or compression molding. Adding nanofillers in the photopolymer resin for SL could help improve mechanical properties. This study aims to achieve enhancement in mechanical properties of parts fabricated by SL, for functional applications, by using well-dispersed nanofillers in the photopolymers, together with suitable post-processing. Design/methodology/approach Carbon nanotubes (CNTs) have high strength and Young’s modulus, making them attractive nanofillers. However, dispersion of CNTs in photopolymer is a critical challenge, as they tend to agglomerate easily. Achieving good dispersion is crucial to improve the mechanical properties; thus, suitable dispersion mechanisms and processes are examined. Solvent exchange process was found to improve the dispersion of multiwalled carbon nanotubes in the photopolymer. The UV-absorbing nature of CNTs was also discovered to affect the curing properties. With suitable post processing, coupled with thermal curing, the mechanical properties of SL parts made from CNTs-filled resin improved significantly. Findings With the addition of 0.25 wt.% CNTs into the photopolymer, tensile stress and elongation of the 3D printed parts increased by 70 and 46 per cent, respectively. With the significant improvement, the achieved tensile strength is comparable to parts manufactured by conventional methods. Practical implications This allows functional parts to be manufactured using SL. Originality/value In this paper, an improved procedure to incorporate CNTs into the photopolymer was developed. Furthermore, because of strong UV-absorption nature of CNTs, curing properties of photopolymer and SL parts with and without CNT fillers were studied. Optimized curing parameters were determined and additional post-processing step for thermal curing was discovered as an essential step in order to further enhance the mechanical properties of SL composite parts.

2017 ◽  
Vol 46 (1) ◽  
pp. 1-13
Author(s):  
Tuba Çakır Çanak ◽  
Ömer Faruk Vurur ◽  
İ. Ersin Serhatlı

Purpose This paper aims to investigate effects of acrylic functionalisation of multiwalled carbon nanotubes (MWCNTs) on properties of carbon nanotubes/epoxy nanocomposites. Design/methodology/approach A number of analytical techniques, including Fourier transform infrared spectroscopy, Raman spectroscopy, scanning electron microscopy and transmission electron microscopy, were used to assess the effects of acid treatment on MWCNTs. Ultraviolet-curable coatings were fabricated by sonication and cast moulding process. The mechanical properties of MWCNTs/epoxy composites at different weight fractions were evaluated by performing tensile tests and dynamic mechanical analysis tests. Also, gel contents were examined. Findings It was found that addition of nanotubes monomer to epoxy formulations had significant effect on the viscoelastic and mechanical properties. Practical implications Improving dispersion and alignment of MWCNTs in the composite matrix will contribute to the development of resin/MWCNTs nanocomposites and promote the applications. Originality/value The paper establishes a method to introduce MWCNTs into epoxy matrix as a monomer to enhance the photo curable and dispersion properties of the MWCNT/epoxy films.


2012 ◽  
Vol 2 (6) ◽  
pp. 166-168 ◽  
Author(s):  
Dr.T.Ch.Madhavi Dr.T.Ch.Madhavi ◽  
◽  
Pavithra.P Pavithra.P ◽  
Sushmita Baban Singh Sushmita Baban Singh ◽  
S.B.Vamsi Raj S.B.Vamsi Raj ◽  
...  

2015 ◽  
Vol 2015 ◽  
pp. 1-16 ◽  
Author(s):  
Qinghua Li ◽  
Jintao Liu ◽  
Shilang Xu

As one-dimensional (1D) nanofiber, carbon nanotubes (CNTs) have been widely used to improve the performance of nanocomposites due to their high strength, small dimensions, and remarkable physical properties. Progress in the field of CNTs presents a potential opportunity to enhance cementitious composites at the nanoscale. In this review, current research activities and key advances on multiwalled carbon nanotubes (MWCNTs) reinforced cementitious composites are summarized, including the effect of MWCNTs on modulus of elasticity, porosity, fracture, and mechanical and microstructure properties of cement-based composites. The issues about the improvement mechanisms, MWCNTs dispersion methods, and the major factors affecting the mechanical properties of composites are discussed. In addition, large-scale production methods of MWCNTs and the effects of CNTs on environment and health are also summarized.


2018 ◽  
Vol 24 (6) ◽  
pp. 935-944 ◽  
Author(s):  
Mingke Li ◽  
Wangyu Liu

PurposeThe purpose of this paper is to present the novel parameterized digital-mask generation method which is aimed at enhancing bio-scaffold’s fabricating efficiency with digital micro-mirror device (DMD)-based systems.Design/methodology/approachA method to directly generate the digital masks of bio-scaffolds without modeling the entire 3D scaffold models is presented. In most of the conventional methods, it is inefficient to dynamically modify the size of the structural unit cells during design, because it relies more or less on commercial computer aided design (CAD) platforms. The method proposed in this paper can achieve high efficient parameterized design, and it is independent from any CAD platforms. The generated masks in binary bitmap format can be used by the DMD-based to achieve scaffold’s additive manufacture. In conventional methods, the Boolean operation of the external surface and the internal architectures would result in the damage of unit cells in boundary region. These damaged unit cells not only lose its original mechanical property but also cause numbers of gaps and isolated features that would reduce the geometric accuracy of the fabricated scaffolds; the proposed method in this paper provides an approach to tackle this defect.FindingsThe results show that the proposed method can improve the digital masks generation efficiency.Practical implicationsThe proposed method can serve as an effective supplement to the slicing method in additive manufacture. It also provides a way to design and fabricate scaffolds with heterogeneous architectures.Originality/valueThis paper gives supports to fabricate bio-scaffold with DMD-based systems.


2003 ◽  
Vol 791 ◽  
Author(s):  
P. C. Ramamurthy ◽  
W. R. Harrell ◽  
R. V. Gregory ◽  
B. Sadanadan ◽  
A. M. Rao

ABSTRACTHigh molecular weight polyaniline / multi-walled carbon nanotube composite films were fabricated using solution processing. Composite films with various weight percentages of multiwalled carbon nanotubes were fabricated. Physical properties of these composites were analyzed by thermogravimetric analysis, tensile testing, and scanning electron microscopy. These results indicate that the addition of multiwalled nanotubes to polyaniline significantly enhances the mechanical properties of the films. In addition, metal–semiconductor (composite) (MS) contact devices were fabricated, and it was observed that the current level in the films increased with increasing multiwalled nanotube content. Furthermore, it was observed that polyaniline containing one weight percent of carbon nanotubes appears to be the most promising composition for applications in organic electronic devices.


2011 ◽  
Vol 528 (13-14) ◽  
pp. 4318-4324 ◽  
Author(s):  
Marcos N. dos Santos ◽  
Carlos V. Opelt ◽  
Fernando H. Lafratta ◽  
Carlos M. Lepienski ◽  
Sérgio H. Pezzin ◽  
...  

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