Package Design Optimization for Electrical Performance of a Power Module using Finite Element Analysis

Author(s):  
Ian V. Almagro Erwin ◽  
Seung-Han Paek ◽  
Taek-Keun Lee
2013 ◽  
Vol 2013 (1) ◽  
pp. 000094-000099 ◽  
Author(s):  
Laura Mirkarimi ◽  
Rajesh Katkar ◽  
Ron Zhang ◽  
Rey Co ◽  
Zhijun Zhao

We are developing a new solution for wide I/O package on package applications, which is Bond Via Array (BVA) technology. The prototype vehicle built in this study has 1020 I/O's at a pitch of 0.24 mm with a high aspect ratio of approximately 10:1 and is ≤1.4 mm tall. PoP applications require large bandwidth and thinner packages challenging package developers to address warpage control for high yield processes. The design optimization of this package was established through rigorous finite element analysis of materials selection and structural modifications. The simulation methodology was validated by measuring the warpage as a function of temperature for the experimental prototypes. The details for the simulation and verification processes for the wide I/O process will be discussed. The variation between finite element analysis predictions and the experimental builds was ~10%, which allowed us to complete package design optimization with our simulation tools. The prototype build includes a standard and a low CTE substrate.


2018 ◽  
Vol 34 (1) ◽  
pp. 397-421 ◽  
Author(s):  
Guo-Liang Ma ◽  
Qiang Xie ◽  
Andrew Whittaker

High-voltage (HV) bushings are attached to a power transformer tank either directly or indirectly via turrets. Turrets are used to achieve electrical performance requirements, but their potential impact on the seismic performance of the supported bushings has not been considered. Earthquake simulator testing and finite-element analysis were used to quantify the amplification of ground shaking through tanks (220- and 500-kV) and turrets to the points of attachment of roof- and sidewall-supported bushings. Substantial amplification of motion was seen in both physical experiments and numerical simulations. Sample bracing schemes external to the transformer tank were investigated to potentially reduce the motions experienced by the bushings. Bushing tip displacements were reduced in all stiffening cases studied, but the outcomes for bending moment at the bushing-turret connection were mixed, with no change in some cases and significant reductions in others. The physical and numerical studies described in this paper make clear the importance of dynamic interaction of bushings, turrets, and the power transformer tank. The methods currently used to address the amplification of input motion from the base of a tank to the points of attachment of its bushing are inadequate. The seismic design of HV power transformer tanks and turrets should be supported by finite-element analysis of validated models to avoid dynamic interaction in the bushing-turret-tank system, to minimize seismic demand on the transformer bushings, and to minimize the risk of substation damage in earthquakes.


2011 ◽  
Vol 295-297 ◽  
pp. 1564-1567
Author(s):  
Yong Hong ◽  
Seokjun Yu ◽  
Jaejung Lee ◽  
Hyeonsu Ha ◽  
Dong Pyo Hong

The multi-stage boom consisting of several booms is used in order to develop the aerial platform truck that can be used in a working radius that is higher and safe. Because the length increases compared with the width or the height of the structure, the intensity and rigidity are lowered along with the safety. Accordingly, a countermeasure is needed. Therefore, in this research, when designing of the high ground work difference Boom System, the safety the stress of the considered boom the analyze method and experimental method tries to be evaluated through the comparison. The finite-element analysis(FEA) compared the Strain value which is obtained through the resolution value and actual experiment by using the Ansys,that is the general purpose program, and proved this safety.


2004 ◽  
Vol 44 (4) ◽  
pp. 611-619 ◽  
Author(s):  
Xiaowu Zhang ◽  
E.H. Wong ◽  
Charles Lee ◽  
Tai-Chong Chai ◽  
Yiyi Ma ◽  
...  

2013 ◽  
Vol 23 (3) ◽  
pp. 8400705-8400705 ◽  
Author(s):  
Tiening Wang ◽  
Luisa Chiesa ◽  
Makoto Takayasu

Currently, very few experimental results describing the behavior of Nb3Sn subcables under transverse load are available. Those results are of importance for predicting how a full-sized cable-in-conduit conductor behaves during operations. Current experimental devices used to study the effect of transverse load on the electrical performance of cables utilize concave plates to apply mechanical loads and contain the sample and subject it to mechanical loads that mimic the electromagnetic loads of full-sized cables during operation. From finite element analysis, it is found that the strain state in the strands of a triplet is greatly affected by the shape of the pressing element contact surface. We will discuss the strain state within the strands from the simulations using two pressing configurations: concave and flat plates. The strain state in each strand in a twisted triplet is investigated by considering two cross-sections of a triplet along the length of the cable. Those results can provide useful information on the electrical performance of each strand based on its location along the axis. It is verified that the load distribution is very different depending on the shape of the pressing plates.


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