Application of Fiber Splitting Machinery in Natural Fiber Extraction

Author(s):  
Sun Hongxin
2021 ◽  
Author(s):  
ANSHUL SINGHAL ◽  
AMY LANGHORST ◽  
ANKUSH BANSAL ◽  
MIHAELA BANU ◽  
ALAN TAUB

Natural plant fibers compared to glass fibers can provide a cost effective, lightweight and carbon negative reinforcement for polymer composites. However, the current commercial fiber extraction process induces defects including middle lamellae weakening during retting and kink bands during mechanical working. This leads to high variability in mechanical properties, making these fibers less favorable for structural applications at industrial scale. The aim of current research is to reduce this variability by studying the underlying mechanisms of natural fiber extraction to minimize fiber damage occurring at various steps in the process. In this study, flax stems were retted using the conventional dew/field and lab scale controlled enzymatic retting. The hand decorticated fibers from both methods were compared and enzymatic retting showed promising results in producing fine and uniform fibers as compared to fibers extracted by dew retting. To establish the constitutive parameters of the fibers for Finite Element Modeling (FEM), single retted flax stems were compression tested using a Texture Analyzer. This data can serve as the basis for modeling the mechanical deformation of plant stems passing through breaking rollers which is the first step in extraction after retting. The goal is to optimize the roller design and process conditions required to extract fibers with minimal damage and variability.


Author(s):  
S. H. Sheikh Md. Fadzullah ◽  
Zaleha Mustafa

There is an increasing interest worldwide in the use of Pineapple Leaf Fibers (PALF) as reinforcements in polymer composites, since this type of natural fiber exhibit attractive features such as superior mechanical, physical and thermal properties, thus offer potential uses in a spectrum of applications. PALF contains high cellulose content (between 70-82%) and high crystallinity. However, being hydrophilic, it posed a compatibility issue particularly in a hydrophobic polymeric matrix system. Thus, their shortcoming need to be addressed to ensure good interfacial bonding at the fibers/matrix interphase before their full potential can be harnessed. This chapter summarized some of the important aspects relating to PALF and its reinforced composites, particularly the main characteristics of the fiber, extraction and pre-treatment process of the fibers. Following this, discussions on the available fabrication processes for both short and continuous long PALF reinforced composites are presented.


Author(s):  
S. H. Sheikh Md. Fadzullah ◽  
Zaleha Mustafa

There is an increasing interest worldwide in the use of Pineapple Leaf Fibers (PALF) as reinforcements in polymer composites, since this type of natural fiber exhibit attractive features such as superior mechanical, physical and thermal properties, thus offer potential uses in a spectrum of applications. PALF contains high cellulose content (between 70-82%) and high crystallinity. However, being hydrophilic, it posed a compatibility issue particularly in a hydrophobic polymeric matrix system. Thus, their shortcoming need to be addressed to ensure good interfacial bonding at the fibers/matrix interphase before their full potential can be harnessed. This chapter summarized some of the important aspects relating to PALF and its reinforced composites, particularly the main characteristics of the fiber, extraction and pre-treatment process of the fibers. Following this, discussions on the available fabrication processes for both short and continuous long PALF reinforced composites are presented.


2019 ◽  
Vol 89 (21-22) ◽  
pp. 4398-4409 ◽  
Author(s):  
S Balakrishnan ◽  
GLD Wickramasinghe ◽  
UG Samudrika Wijayapala

The banana is one of the most commonly consumed fruits in Sri Lanka; after the fruit is harvested, the pseudostem is thrown down as waste. The banana pseudostem is a good source of natural fiber. The purpose of this project is to investigate the effects of banana fiber extraction, examine treatment parameters on fiber fineness and establish suitable methods to reduce the fineness that enable banana fibers to be used as textile materials. Ten popular Sri Lankan varieties of banana pseudostem were selected for this study. From the mechanically extracted banana fiber of these 10 varieties, Ambun (genome AAA) was selected for further analysis because it had the lowest fiber fineness. Four layers from the pseudostem of Ambun were extracted and put through a fineness and single fiber strength test. Scanning electron microscopy and fiber linear density were used to observe and determine the fineness of the enzyme and chemical treated banana fiber. The mechanical strength of the treated banana fibers was obtained by using a universal tensile tester machine. The test result showed the second and the third layers of the pseudostem to be the finest. The mechanically extracted fiber of the second and third layers of the pseudostem were put through an enzyme and chemical treatment. Results showed enzyme and chemical combined treated fibers to be the finest, with a reduced diameter from 168.4 µm to 48.8 µm, which is about 71% reduction compared to mechanical extraction.


2021 ◽  
Vol 16 (1) ◽  
pp. 001-006
Author(s):  
Sakthi Vadivel K ◽  
Vigneshwaran K ◽  
Sivaraj C

Recently, due to increasing environmental concerns, scientists and researchers have been replacing synthetic fibers with natural fibers as the main component in composites. Roselle is one suitable natural fiber. The plant’s history, physical description, cultural methods, and usages were explained to further understand this potential plant. It is clear that extensive research has been performed on the fiber extraction methods, properties, and possible surface treatments of Roselle fibers to enhance its properties in the manufacturing of natural-fiber-reinforced polymer composites.Also Epoxy hybrid Palm Seed powder with Roselle fiber to strengthen the materials; however, no review has covered the properties and applications of Roselle fibers and palm seed powders in detail. Thus we have investigated Tensile, Impact, Flexural and Water absorption test of Roselle fiber and Palm Seed powder composite. Therefore, a study was performed on Roselle fiber to determine its potential to enable a better selection of materials to produce composites for potential applications in the construction and building, automotive, and aerospace industries.


Molecules ◽  
2020 ◽  
Vol 25 (9) ◽  
pp. 2242 ◽  
Author(s):  
Ferran Serra-Parareda ◽  
Fernando Julián ◽  
Eduardo Espinosa ◽  
Alejandro Rodríguez ◽  
Francesc X. Espinach ◽  
...  

Awareness on deforestation, forest degradation, and its impact on biodiversity and global warming, is giving rise to the use of alternative fiber sources in replacement of wood feedstock for some applications such as composite materials and energy production. In this category, barley straw is an important agricultural crop, due to its abundance and availability. In the current investigation, the residue was submitted to thermomechanical process for fiber extraction and individualization. The high content of holocellulose combined with their relatively high aspect ratio inspires the potential use of these fibers as reinforcement in plastic composites. Therefore, fully biobased composites were fabricated using barley fibers and a biobased polyethylene (BioPE) as polymer matrix. BioPE is completely biobased and 100% recyclable. As for material performance, the flexural properties of the materials were studied. A good dispersion of the reinforcement inside the plastic was achieved contributing to the elevate increments in the flexural strength. At a 45 wt.% of reinforcement, an increment in the flexural strength of about 147% was attained. The mean contribution of the fibers to the flexural strength was assessed by means of a fiber flexural strength factor, reaching a value of 91.4. The micromechanical analysis allowed the prediction of the intrinsic flexural strength of the fibers, arriving up to around 700 MPa, and coupling factors between 0.18 and 0.19, which are in line with other natural fiber composites. Overall, the investigation brightness on the potential use of barley straw residues as reinforcement in fully biobased polymer composites.


2016 ◽  
Vol 87 (10) ◽  
pp. 1155-1164 ◽  
Author(s):  
Chaoran Meng ◽  
Zhaoling Li ◽  
Chaoyun Wang ◽  
Chongwen Yu

Sodium hydroxide is commonly used as the main alkali source in the oxidation degumming of ramie in the current studies for natural fiber extraction. However, due to the strong alkalinity of sodium hydroxide, the oxidation reaction speed of hydrogen peroxide is difficult to control and thus results in great damage to the treated fibers. In this paper, magnesium hydroxide was selected as an effective sustained-release alkali source to improve the tensile properties of degummed fibers and reduce the chemical oxygen demand (COD) values of degumming wastewater. This novel reagent can adjust and buffer pH values in the degumming solution. The chemical components and structure properties of degummed fibers were characterized by Fourier transform infrared spectroscopy and X-ray diffraction, respectively, and the as-developed oxidation degumming solution performance was monitored by an oxidation–reduction potentiometer. The results showed that the optimal substitution rate of magnesium hydroxide was 20% during the oxidation process. Compared with the degummed fibers without magnesium hydroxide, the tenacity, work of rupture and degumming yield of treated fibers increased by 39.82%, 46.15% and 5%, respectively. Moreover, the COD values of wastewater decreased by 20% at the same time.


2012 ◽  
Vol 2 (11) ◽  
pp. 165-167
Author(s):  
B.O .Ugwuishiwu B.O .Ugwuishiwu ◽  
◽  
B.O. Mama B.O. Mama ◽  
N. M Okoye N. M Okoye

Sign in / Sign up

Export Citation Format

Share Document