EV Battery Cooling System Hose Connector Selection based on Flow Rate and Pressure Drop

2019 ◽  
Author(s):  
Vishwanatha K. Rao ◽  
Koustubh V. Limaye
Keyword(s):  
Pressure Drop ◽  
Flow Rate ◽  
Cooling System

A Numerical Analysis on the System Impedance in a Fan Cooling System

2003 ◽  
Author(s):  
Dong-Il Kim ◽  
Ki-So Bok ◽  
Han-Bae Lee
Keyword(s):  
Numerical Analysis ◽  
Pressure Drop ◽  
Flow Rate ◽  
Pressure Difference ◽  
Cooling System ◽  
Computational Time ◽  
Computational Domain ◽  
Impedance Curve ◽  
Fan Cooling ◽  
Large Investment

To seek the fan operating point on a cooling system with fans, it is very important to determine the system impedance curve and it has been usually examined with the fan tester based on ASHRAE standard and AMCA standard. This leads to a large investment in time and cost, because it could not be executed until the system is made actually. Therefore it is necessary to predict the system impedance curve through numerical analysis so that we could reduce the measurement time and effort. This paper presents how the system impedance curve (pressure drop curve) is computed by CFD in substitute for experiment. In reverse order to the experimental principle of the fan tester, pressure difference was adopted first as inlet and outlet boundary conditions of the system and then flow rate was calculated. After determining the system impedance curve, it was compared with experimental results. Also the computational domain of the system was investigated to minimize computational time.

Identification of Design Criteria for Converter Cooling System of Permanent Magnet Direct-Drive Wind Turbine Generator

2016 ◽  
Author(s):  
Gerardo L. Augusto ◽  
Alvin B. Culaba ◽  
Laurence A. Gan Lim
Keyword(s):  
Pressure Drop ◽  
Flow Rate ◽  
Cooling System ◽  
Volume Flow Rate ◽  
Volume Flow ◽  
Design Criteria ◽  
Direct Drive ◽  
Turbine Generator ◽  
Wind Turbine Generator ◽  
System Volume

The design criteria of converter cooling system for a 2.5 MW permanent magnet direct-drive wind turbine generator were investigated. Two (2) distribution networks with pipe sizes of DN40 and DN50 were used as basis for fluid flow analysis. The theoretical system pressure drop and system volume flow rate of converter cooling system were calculated using the governing equations of mass conservation, pump performance curve and distribution network characteristics. The system of nonlinear equations was solved using multivariable Newton-Raphson method with the solution vector determined using LU decomposition method. Numerical results suggest that the DN50 pipe provides a pressure drop limit of less than 300 Pa/m in the converter cooling system better than the pressure drop obtained from a DN40 pipe. The system volume flow rate of DN50 pipe was found to be above the operating limit of heat exchanger requirement of 135.30 L/min which needs to dissipate heat with a minimum of 50 kW.

scholarly journals Influence of CFD Analysis on the Design of Cooling Channels for the CCL Cavity for the Spallation Neutron Source

2000 ◽  
Author(s):  
Snezana Konecni ◽  
Nathan K. Bultman
Keyword(s):  
Pressure Drop ◽  
Flow Rate ◽  
Test Section ◽  
Cooling System ◽  
Flow Loop ◽  
Pressure Transducers ◽  
Cooling Channels ◽  
Recorded Data ◽  
Computational Fluid Dynamics Cfd ◽  
Turbine Flow Meter

Abstract Water flow in cooling channels was simulated using the computational fluid dynamics (CFD) code CFX4. Pressure drop in the cooling channels of the coupled-cavity linac (CCL) cavity was calculated. The effects of the manifold on the pressure drop were studied also. Reducing the pressure drop was a primary goal of this exercise that led to changing the cooling channel entrance regions. Results of this analysis were used in sizing pumps required for the cooling system. For the validation of the simplified numerical model, an experiment was performed to measure the pressure drop in the cooling channels for variable flow rate, using a flow loop. Deionized water was circulated through the test section with a pump and its flow rate was monitored with a turbine flow meter. Pressure was monitored with pressure transducers at five locations including a differential pressure transducer across the test section, and water temperature was taken at the exit of the pump. Pressure drop across the inlet and outlet of the test section was measured and recorded for different flow rates. Flow rate was also monitored and stored simultaneously. From the recorded data, an empirical correlation was derived to describe the pressure drop, dp, as a function of flow rate through the four cooling channels.

Study of fluid flow through a channel deformed by piezoelement

2018 ◽  
Vol 13 (3) ◽  
pp. 1-10 ◽  
Author(s):  
I.Sh. Nasibullayev ◽  
E.Sh Nasibullaeva ◽  
O.V. Darintsev
Keyword(s):  
Fluid Flow ◽  
Pressure Drop ◽  
Boundary Conditions ◽  
Flow Rate ◽  
Contact Surface ◽  
Piezoelectric Element ◽  
Neumann Boundary ◽  
Differential Pressure ◽  
Physical Parameters ◽  
Flow Through

The flow of a liquid through a tube deformed by a piezoelectric cell under a harmonic law is studied in this paper. Linear deformations are compared for the Dirichlet and Neumann boundary conditions on the contact surface of the tube and piezoelectric element. The flow of fluid through a deformed channel for two flow regimes is investigated: in a tube with one closed end due to deformation of the tube; for a tube with two open ends due to deformation of the tube and the differential pressure applied to the channel. The flow rate of the liquid is calculated as a function of the frequency of the deformations, the pressure drop and the physical parameters of the liquid.

Hydraulic model of a water cooling system in a chemical plant

1988 ◽  
Vol 53 (4) ◽  
pp. 788-806
Author(s):  
Miloslav Hošťálek ◽  
Jiří Výborný ◽  
František Madron
Keyword(s):  
Flow Rate ◽  
Cooling System ◽  
Cooling Water ◽  
Graph Algorithm ◽  
Automatic Generation ◽  
Hydraulic Calculation ◽  
Return Flow ◽  
Flow Rates ◽  
Pressure Losses ◽  
Controlled Flow

Steady state hydraulic calculation has been described of an extensive pipeline network based on a new graph algorithm for setting up and decomposition of balance equations of the model. The parameters of the model are characteristics of individual sections of the network (pumps, pipes, and heat exchangers with armatures). In case of sections with controlled flow rate (variable characteristic), or sections with measured flow rate, the flow rates are direct inputs. The interactions of the network with the surroundings are accounted for by appropriate sources and sinks of individual nodes. The result of the calculation is the knowledge of all flow rates and pressure losses in the network. Automatic generation of the model equations utilizes an efficient (vector) fixing of the network topology and predominantly logical, not numerical operations based on the graph theory. The calculation proper utilizes a modification of the model by the method of linearization of characteristics, while the properties of the modified set of equations permit further decrease of the requirements on the computer. The described approach is suitable for the solution of practical problems even on lower category personal computers. The calculations are illustrated on an example of a simple network with uncontrolled and controlled flow rates of cooling water while one of the sections of the network is also a gravitational return flow of the cooling water.

scholarly journals Design and thermal characteristic analysis of motorized spindle cooling system

2021 ◽  
Vol 13 (5) ◽  
pp. 168781402110208
Author(s):  
Yuan Zhang ◽  
Lifeng Wang ◽  
Yaodong Zhang ◽  
Yongde Zhang
Keyword(s):  
Flow Rate ◽  
High Speed ◽  
Thermal Deformation ◽  
Cooling System ◽  
Thermal Characteristic ◽  
Water Flow Rate ◽  
Thermal Characteristics ◽  
Characteristic Analysis ◽  
Motorized Spindle ◽  
Experiment And Simulation

The thermal deformation of high-speed motorized spindle will affect its reliability, so fully considering its thermal characteristics is the premise of optimal design. In order to study the thermal characteristics of high-speed motorized spindles, a coupled model of thermal-flow-structure was established. Through experiment and simulation, the thermal characteristics of spiral cooling motorized spindle are studied, and the U-shaped cooled motorized spindle is designed and optimized. The simulation results show that when the diameter of the cooling channel is 7 mm, the temperature of the spiral cooling system is lower than that of the U-shaped cooling system, but the radial thermal deformation is greater than that of the U-shaped cooling system. As the increase of the channel diameter of U-shaped cooling system, the temperature and radial thermal deformation decrease. When the diameter is 10 mm, the temperature and radial thermal deformation are lower than the spiral cooling system. And as the flow rate increases, the temperature and radial thermal deformation gradually decrease, which provides a basis for a reasonable choice of water flow rate. The maximum error between experiment and simulation is 2°C, and the error is small, which verifies the accuracy and lays the foundation for future research.

Pressure Drop Measurements for Air Flow Through Open-Cell Aluminum Foam

2004 ◽  
Author(s):  
Nihad Dukhan ◽  
Angel Alvarez
Keyword(s):  
Reynolds Number ◽  
Pressure Drop ◽  
Flow Rate ◽  
Aluminum Foam ◽  
Flow Direction ◽  
The Other ◽  
Turbulent Regime ◽  
Thick Sample ◽  
Open Cell ◽  
Two Samples

Wind-tunnel pressure drop measurements for airflow through two samples of forty-pore-per-inch commercially available open-cell aluminum foam were undertaken. Each sample’s cross-sectional area perpendicular to the flow direction measured 10.16 cm by 24.13 cm. The thickness in the flow direction was 10.16 cm for one sample and 5.08 cm for the other. The flow rate ranged from 0.016 to 0.101 m3/s for the thick sample and from 0.025 to 0.134 m3/s for the other. The data were all in the fully turbulent regime. The pressure drop for both samples increased with increasing flow rate and followed a quadratic behavior. The permeability and the inertia coefficient showed some scatter with average values of 4.6 × 10−8 m2 and 2.9 × 10−8 m2, and 0.086 and 0.066 for the thick and the thin samples, respectively. The friction factor decayed with the Reynolds number and was weakly dependent on the Reynolds number for Reynolds number greater than 35.

Simultaneous Measuring Method for Both Volumetric Flow Rates of Air-Water Mixture Using a Turbine Flowmeter

1996 ◽  
Vol 118 (1) ◽  
pp. 29-35 ◽  
Author(s):  
K. Minemura ◽  
K. Egashira ◽  
K. Ihara ◽  
H. Furuta ◽  
K. Yamamoto
Keyword(s):  
Pressure Drop ◽  
Flow Rate ◽  
Volumetric Flow Rate ◽  
Oil Field ◽  
Liquid Density ◽  
Water Mixture ◽  
Rotor Speed ◽  
Flow Rates ◽  
Field Development ◽  
Turbine Flowmeter

A turbine flowmeter is employed in this study in connection with offshore oil field development, in order to measure simultaneously both the volumetric flow rates of air-water two-phase mixture. Though a conventional turbine flowmeter is generally used to measure the single-phase volumetric flow rate by obtaining the rotational rotor speed, the method proposed additionally reads the pressure drop across the meter. After the pressure drop and rotor speed measured are correlated as functions of the volumetric flow ratio of the air to the whole fluid and the total volumetric flow rate, both the flow rates are iteratively evaluated with the functions on the premise that the liquid density is known. The evaluated flow rates are confirmed to have adequate accuracy, and thus the applicability of the method to oil fields.

Development of Cooling System for a Large Area at High Heat Flux by Using Flow Boiling in Narrow Channels

2009 ◽  
Author(s):  
Shinichi Miura ◽  
Yukihiro Inada ◽  
Yasuhisa Shinmoto ◽  
Haruhiko Ohta
Keyword(s):  
Heat Transfer ◽  
Heat Flux ◽  
Flow Rate ◽  
Mass Velocity ◽  
Cooling System ◽  
Volumetric Flow Rate ◽  
High Heat ◽  
High Heat Flux ◽  
Gap Size ◽  
Heated Channel

Advance of an electronic technology has caused the increase of heat generation density for semiconductors densely integrated. Thermal management becomes more important, and a cooling system for high heat flux is required. It is extremely effective to such a demand using flow boiling heat transfer because of its high heat removal ability. To develop the cooling system for a large area at high heat flux, the cold plate structure of narrow channels with auxiliary unheated channel for additional liquid supply was devised and confirmed its validity by experiments. A large surface of 150mm in heated length and 30mm in width with grooves of an apex angle of 90 deg, 0.5mm depth and 1mm in pitch was employed. A structure of narrow rectangular heated channel between parallel plates with an unheated auxiliary channel was employed and the heat transfer characteristics were examined by using water for different combinations of gap sizes and volumetric flow rates. Five different liquid distribution modes were tested and their data were compared. The values of CHF larger than 1.9×106W/m2 for gap size of 2mm under mass velocity based on total volumetric flow rate and on the cross section area of main heated channel 720kg/m2s or 1.7×106W/m2 for gap size of 5mm under 290kg/m2s were obtained under total volumetric flow rate 4.5×10−5m3/s regardless of the liquid distribution modes. Under several conditions, the extensions of dry-patches were observed at the upstream location of the main heated channel resulting burnout not at the downstream but at the upstream. High values of CHF larger than 2×106W/m2 were obtained only for gap size of 2mm. The result indicates that higher mass velocity in the main heated channel is more effective for the increase in CHF. It was clarified that there is optimum flow rate distribution to obtain the highest values of CHF. For gap size of 2mm, high heat transfer coefficient as much as 7.4×104W/m2K were obtained at heat flux 1.5×106W/m2 under mass velocity 720kg/m2s based on total volumetric flow rate and on the cross section area of main heated channel. Also to obtain high heat transfer coefficient, it is more useful to supply the cooling liquid from the auxiliary unheated channel for additional liquid supply in the transverse direction perpendicular to the flow in the main heated channel.

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