A CFD Approach for the Simulation of an Entire Swash-Plate Axial Piston Pump Under Dynamic Operating Conditions

2021 ◽  
Author(s):  
Massimo Milani ◽  
Luca Montorsi ◽  
Gabriele Muzzioli ◽  
Andrea Lucchi
1999 ◽  
Vol 123 (3) ◽  
pp. 463-470 ◽  
Author(s):  
X. Zhang ◽  
J. Cho ◽  
S. S. Nair ◽  
N. D. Manring

A new, open-loop, reduced order model is proposed for the swash plate dynamics of an axial piston pump. The difference from previous reduced order models is the modeling of a damping mechanism not reported previously in the literature. An analytical expression for the damping mechanism is derived. The proposed reduced order model is validated by comparing with a complete nonlinear simulation of the pump dynamics over the entire range of operating conditions.


Author(s):  
Massimo Milani ◽  
Luca Montorsi ◽  
Gabriele Muzzioli ◽  
Andrea Lucchi

Abstract The paper proposes a CFD approach for the simulation of a swash-plate axial piston pump including the full 3D geometry of the real component. Different meshing techniques are integrated in order to reproduce all the internal motions of the pump. The overset mesh procedure is used to simulate the dynamic evolution in regions’ shape and the variable orientation between parts in the piston-slipper ball joints while the alternating motion of the piston is accounted for by sliding interfaces with the neighboring regions. The multiple dynamics of the different moving elements are implemented in terms of superposing motions in order to reproduce the real position time histories as a function of the rotational speed and the swash plate inclination angle. The proposed numerical model includes all the leakages that characterize the coupling of the many components of the pump and nominal values are assumed (i.e. 10μm) throughout the entire simulation. A pressure-dependent fluid density approach is adopted to improve the performance prediction of the pump under real operating conditions. Moreover, the turbulent behavior of the flow is addressed by means of the two equation k-omega SST model. Therefore the proposed modeling approach highlights the capabilities to address any type of swash-plate axial piston pump in order to simulate the entire machine under dynamic operations; the numerical results are discussed in terms of flow ripple, pressure distribution and fluid-dynamic forces.


2018 ◽  
Vol 157 ◽  
pp. 08013 ◽  
Author(s):  
Tadeusz Złoto ◽  
Konrad Kowalski

The paper presents problems related to the twisting moment of the slipper. The load of the slipper and the piston has been presented and the complex formula of twisting moment of the slipper has been established. Achieved results has been presented graphically. The conducted research has indicated that the value of the twisting moment relays on both the exploitation and geometrical parameters.


Author(s):  
Pengcheng Qian ◽  
Zengqi Ji ◽  
Bihai Zhu

Axial piston pumps with port valves are widely used in applications that require high pressure and high power. In the present research, a new type of double-swash-plate hydraulic axial piston pump (DSPHAPP) with port valves is presented. The structure and working principle of the pump are discussed, and the balance characteristics of the pump are analyzed. A mathematical model of the pump flow distribution mechanism considering the leakage is established, based on which the effects of centrifugal forces acting on the port valves, working pressure, and rotational speed on the flow distribution characteristics are studied. A new method of varying the displacement of the pump that changes the phase relation of the two swash plates is proposed, and the principle and regulating characteristics of the variable method are studied. A detailed analysis of the forces and moments acting on the cylinder and the bearing reaction forces is presented. Finally, the relationship between volumetric efficiency and working pressure, and rotational speed and variable angle, is presented. It is revealed through an analysis that the working principle of the pump is feasible, and that the variable method can meet the requirements of varying the displacement of the pump. The characteristics of static balance and dynamic balance of the double-swashplate pump have the advantage of reducing vibration and noise. The research results also show that the reasonable matching of the working pressure and rotational speed can increase the pump's working performance to its optimum level.


2015 ◽  
Vol 779 ◽  
pp. 3-12
Author(s):  
Ze Bo Wang ◽  
Ji Hai Jiang ◽  
Yi Sun

The pair between slipper and swash-plate is an important friction pair in the axial piston pump. Due to quick relative velocity, alternating load, numerous slippers, and high contact pressure between the friction surfaces, the wear-out and fatigue failure constantly occurs, which is one of the key factors affecting reliability of the piston pump. It is of fundamental significance to investigate the mechanism of slipper power loss and to find an appropriate method to improve the lubrication of the slipper. Here, the model of friction power loss between slipper and swash-plate is established, and the friction power loss between slipper and swash-plate is solved and comparatively analysed. Finally, the correctness of theoretical analysis and simulation results are verified by experiments.


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