Analysis of the Interrow Flow Field Within a Transonic Axial Compressor: Part 2—Unsteady Flow Analysis

2000 ◽  
Vol 123 (1) ◽  
pp. 57-63 ◽  
Author(s):  
Xavier Ottavy ◽  
Isabelle Tre´binjac ◽  
Andre´ Vouillarmet

An analysis of the experimental data, obtained by laser two-focus anemometry in the IGV-rotor interrow region of a transonic axial compressor, is presented with the aim of improving the understanding of the unsteady flow phenomena. A study of the IGV wakes and of the shock waves emanating from the leading edge of the rotor blades is proposed. Their interaction reveals the increase in magnitude of the wake passing through the moving shock. This result is highlighted by the streamwise evolution of the wake vorticity. Moreover, the results are analyzed in terms of a time-averaging procedure and the purely time-dependent velocity fluctuations that occur are quantified. It may be concluded that they are of the same order of magnitude as the spatial terms for the inlet rotor flow field. That shows that the temporal fluctuations should be considered for the three-dimensional rotor time-averaged simulations.

Author(s):  
Xavier Ottavy ◽  
Isabelle Trébinjac ◽  
André Vouillarmet

An analysis of the experimental data, obtained by laser two-focus anemometry in the IGV-rotor inter-row region of a transonic axial compressor, is presented with the aim of improving the understanding of the unsteady flow phenomena. A study of the IGV wakes and of the shock waves emanating from the leading edge of the rotor blades is proposed. Their interaction reveals the increase in magnitude of the wake passing through the moving shock. This result is highlighted by the streamwise evolution of the wake vorticity. Moreover, the results are analyzed in terms of a time averaging procedure and the purely time-dependent velocity fluctuations which occur are quantified. It may be concluded that they are of the same order of magnitude as the spatial terms for the inlet rotor flow field. That shows that the temporal fluctuations should be considered for the 3D rotor time-averaged simulations.


Author(s):  
Fabien Bardoux ◽  
Francis Leboeuf ◽  
Cédric Dano ◽  
Clément Toussaint

The first part of this paper analysed the time-averaged flow in a transonic single stage turbine. In this second part, we analyse the three-dimensional unsteady flow and temporal correlations in the rotor frame of reference. Two main conclusions are deduced from the comparison of each correlation. First, all correlations have the same order of magnitude. This is an important conclusion for models that handle the interaction between blade rows, because the temporal correlations are usually neglected. Second, these correlations occur in complementary localizations. In particular, the largest values of spatial deterministic correlations is located between the nozzle trailing edge and the rotor leading edge, as a consequence of nozzle wakes. Conversely, temporal deterministic correlations are located within the rotor blade row. We also establish that entropy accumulations in the stator wake near the end-wall regions generate high fluctuations of the rotor passage vortices. Such a phenomenon may have great repercussions on the radial loss distribution in the stage.


Author(s):  
Seishiro Saito ◽  
Kazutoyo Yamada ◽  
Masato Furukawa ◽  
Keisuke Watanabe ◽  
Akinori Matsuoka ◽  
...  

This paper describes unsteady flow phenomena of a two-stage transonic axial compressor, especially the flow field in the first stator. The stator blade with highly loaded is likely to cause a flow separation on the hub, so-called hub-corner separation. The flow mechanism of the hub-corner separation in the first stator is investigated in detail using a large-scale detached eddy simulation (DES) conducted for its full-annulus and full-stage with approximately 4.5 hundred million computational cells. The detailed analysis of complicated flow fields in the compressor is supported by data mining techniques. The data mining techniques applied in the present study include vortex identification based on the critical point theory and topological analysis of the limiting streamline pattern. The simulation results show that the flow field in the hub-corner separation is dominated by a tornado-type separation vortex. In the time averaged flow field, the hub-corner separation vortex rolls up from the hub wall, which is generated by the interaction between the mainstream flow, the leakage flow from the front partial clearance and the secondary flow across the blade passage toward the stator blade suction side. The hub-corner separation vortex suffers a vortex breakdown near the mid chord, where the high loss region due to the hub-corner separation expands drastically. In the rear part of the stator passage, a high loss region is migrated radially outward by the induced velocity of the hub-corner separation vortex. The flow field in the stator is influenced by the upstream and downstream rotors, which makes it difficult to understand the unsteady effects. The unsteady flow fields are analyzed by applying the phase-locked ensemble averaging technique. It is found from the phase-locked flow fields that the wake interaction from the upstream rotor has more influence on the stator flow field than the shock wave interaction from the downstream rotor. In the unsteady flow field, a focal-type separation also emerges on the blade suction surface, but it is periodically swept away by the wake passing of the upstream rotor. The separation vortex on the hub wall connects with the one on the blade suction surface, forming an arch-like vortex.


2016 ◽  
Vol 2016 (0) ◽  
pp. J0520201
Author(s):  
Yuki TAMURA ◽  
Seishiro SAITO ◽  
Masato FURUKAWA ◽  
Kazutoyo YAMADA ◽  
Akinori MATUOKA ◽  
...  

Author(s):  
Christoph Biegger ◽  
Bernhard Weigand ◽  
Alice Cabitza

Swirl cooling is a very efficient method for turbine blade cooling. However, the flow in such a system is quite complicated. In order to gain understanding of the flow structure, the velocity field in a leading edge swirl cooling chamber with two tangential inlet ducts is experimentally studied via Particle Image Velocimetry (PIV). The examined swirl tube is 1 m long and has a diameter of 50 mm. It represents an upscaled generic model of a leading edge swirl chamber. The Reynolds number, defined by the bulk velocity and the swirl tube diameter, ranges from 10,000 to 40,000, and the swirl number is 5.3. Velocity fields are measured in the center plane of the tube axis with stereo- and tomographic-PIV using two and four CCD cameras respectively. Tomographic-PIV is a three-dimensional PIV technique relying on the illumination, recording, reconstruction and cross correlation of a tracer particle distribution in a measurement volume opposed to a plane in stereo-PIV. For statistical analysis 2,000 vector maps are calculated and evaluations show a sample size of 1,000 ensembles is sufficient. Our experiment showed, that the flow field is characterized by a vortex system around the tube axis. Near the tube wall we observed an axial flow towards the outlet with a circumferential velocity component in the same order of magnitude. In contrast the vortex core consists of an axial backflow (vortex breakdown). The gained understanding of the flow field allows to predict regions of enhanced heat transfer in swirl chambers.


Author(s):  
Shraman Goswami ◽  
M. Govardhan

Abstract High performance and increased operating range of an axial compressor is obtained by employing three-dimensional design features, such as sweep, as well as shroud casing treatments, such as circumferential casing grooves. A number of different rotor blades with different amounts of sweeps and different sweep starting spans are studied at design speed. Different swept rotors, including zero sweep, are derived from Rotor37 rotor geometry. In the current study the best performing rotor with sweep is analyzed at part speed. The analyses were done for baseline rotor, devoid of any sweep, and with and without circumferential casing grooves. A detailed flow field investigation and performance comparison is presented to understand the changes in flow field at part speed. It is found that that at 100% design speed, stall margin improvement is achived by both sweep and casing grooves, but at 90% speed improvement in stall margin due to sacing groove is very minimal over and above the gain due to sweep. It is also noticed that due to reduced shock loss efficiency is higher at 90% speed than at 100% speed.


Author(s):  
Adel Ghenaiet ◽  
Nouredine Djeghri

This paper presents a multi-block solver dealing with an inviscid three dimensional compressible flow through a transonic compressor blading. For efficient computations of the 3D time dependant Euler equations, this solver that we have developed has been cast within a stationary ALE ‘Arbitrary Lagrangian Eulerian’. The main contribution of this paper is by consolidating this ALE formulation, to alleviate the shortcomings linked to rotation effects and the mixed relative subsonic–supersonic inlet flow conditions, which are now simply implemented through an absolute subsonic flow velocity. The finite volume based solver is using the central differencing scheme known as JST (Jameson-Schmidt-Turkel). The explicit multistage Runge-Kutta algorithm is used as a pseudo time marching to the steady-state, coupled with two convergence accelerating techniques; the variable local time-stepping and the implicit residual smoothing procedure. The adaptive implicit residual smoothing has extended the stability range of this explicit scheme, and proved to be successful in accelerating the rate of convergence. This code is currently being extended to include viscous effects, where fluxes are discretized based on Green’s theorem. To support this solver, an H type grid generator based on algebraic and elliptic methods has been developed. The segmentation of the complete domain into smaller blocks has provided full topological and geometrical flexibilities. The code was used to compute the flow field of a transonic axial compressor NASA rotor 37, and comparisons between the calculations and some available experimental data under the design speed and part speed, show qualitatively good agreement.


Author(s):  
K. Yamada ◽  
M. Furukawa ◽  
T. Nakano ◽  
M. Inoue ◽  
K. Funazaki

Unsteady three-dimensional flow fields in a transonic axial compressor rotor (NASA Rotor 37) have been investigated by unsteady Reynolds-averaged Navier-Stokes simulations. The simulations show that the breakdown of the tip leakage vortex occurs in the compressor rotor because of the interaction of the vortex with the shock wave. At near-peak efficiency condition small bubble-type breakdown of the tip leakage vortex happens periodically and causes the loading of the adjacent blade to fluctuate periodically near the leading edge. Since the blade loading near the leading edge is closely linked to the swirl intensity of the tip leakage vortex, the periodic fluctuation of the blade loading leads to the periodic breakdown of the tip leakage vortex, resulting in self-sustained flow oscillation in the tip leakage flow field. However, the tip leakage vortex breakdown is so weak and small that it is not observed in the time-averaged flow field at near-peak efficiency condition. On the other hand, spiral-type breakdown of the tip leakage vortex is caused by the interaction between the vortex and the shock wave at near-stall operating condition. The vortex breakdown is found continuously since the swirl intensity of tip leakage vortex keeps strong at near-stall condition. The spiral-type vortex breakdown has the nature of self-sustained flow oscillation and gives rise to the large fluctuation of the tip leakage flow field, in terms of shock wave location, blockage near the rotor tip and three-dimensional separation structure on the suction surface. It is found that the breakdown of the tip leakage vortex leads to the unsteady flow phenomena near the rotor tip, accompanying large blockage effect in the transonic compressor rotor at the near-stall condition.


2006 ◽  
Vol 129 (4) ◽  
pp. 686-693 ◽  
Author(s):  
Seiichi Ibaraki ◽  
Tetsuya Matsuo ◽  
Takao Yokoyama

Transonic centrifugal compressors are used with high-load turbochargers and turboshaft engines. These compressors usually have a vaned diffuser to increase the efficiency and the pressure ratio. To improve the performance of such a centrifugal compressor, it is required to optimize not only the impeller but also the diffuser. However the flow field of the diffuser is quite complex and unsteady because of the impeller located upstream. Although some research on vaned diffusers has been published, the diffuser flow is strongly dependent on the particular impeller exit flow, and some of the flow physics remain to be elucidated. In the research reported here, detailed flow measurements within a vaned diffuser were conducted using a particle image velocimetery (PIV). The vaned diffuser was designed with high subsonic inlet conditions marked by an inlet Mach number of 0.95 for the transonic compressor. As a result, a complex three-dimensional flow with distortion between the shroud and the hub was observed. Also, unsteady flow accompanying the inflow of the impeller wake was confirmed. Steady computational flow analysis was performed and compared with the experimental results.


Author(s):  
Mahmoud L. Mansour ◽  
John Gunaraj ◽  
Shraman Goswami

This paper summarizes the results of a validation and calibration study for two modern Computational Fluid Dynamics programs that are capable of modeling multistage axial compressors in a multi-blade row environment. The validation test case is a modern 4-stage high pressure ratio axial compressor designed and tested by Honeywell Aerospace in the late 90’s. The two CFD programs employ two different techniques for simulating the steady three-dimensional viscous flow field in a multistage/multiblade row turbo-machine. The first code, APNASA, was developed by NASA Glenn Research Center “GRC” and applies the approach by Adamczyk [1] for solving the average-passage equations which is a time and passage-averaged version of the Reynolds Averaged Navier Stokes (RANS) equations. The second CFD code is commercially marketed by ANSYS-CFX and applies a much simpler approach, known as the mixing-plane model, for combining the relative and the stationary frames of reference in a single steady 3D viscous simulation. Results from the two CFD programs are compared against the tested compressor’s overall performance data and against measured flow profiles at the leading edge of the fourth stator. The paper also presents a turbulence modeling sensitivity study aimed at documenting the sensitivity of the prediction of the flow field of such compressors to use of different turbulence closures such as the standard K-ε model, the Wilcox K-ω model and the Shear-Stress-Transport K-ω/SST turbulence model. The paper also presents results that demonstrate the CFD prediction sensitivity to modeling the compressor’s hub leakages from the inner-banded stator cavities. Comparison to the test data, using the K-ε turbulence closure, show that APNASA provides better accuracy in predicting the absolute levels of the performance characteristics. The presented results also show that better predictions by CFX can be obtained using the K-ω and the SST turbulence models. Modeling of the hub leakage flow was found to have significant and more than expected impact on the compressor predicted overall performance. The authors recommend further validation and evaluation for the modeling of the hub leakage flow to ensure realistic predictions for turbo-machinery performance.


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