Compact Modeling of Forced Flow in Longitudinal Fin Heat Sinks With Tip Bypass

2003 ◽  
Vol 125 (3) ◽  
pp. 319-324 ◽  
Author(s):  
C. B. Coetzer ◽  
J. A. Visser

This paper introduces a compact model to predict the interfin velocity and the resulting pressure drop across a longitudinal fin heat sink with tip bypass. The compact model is based on results obtained from a comprehensive study into the behavior of both laminar and turbulent flow in longitudinal fin heat sinks with tip bypass using CFD analysis. The new compact flow prediction model is critically compared to existing compact models as well as to the results obtained from the CFD simulations. The results indicate that the new compact model shows at least a 4.5% improvement in accuracy predicting the pressure drop over a wide range of heat sink geometries and Reynolds numbers simulated. The improved accuracy in velocity distribution between the fins also increases the accuracy of the calculated heat transfer coefficients applied to the heat sinks.

2004 ◽  
Vol 126 (2) ◽  
pp. 247-255 ◽  
Author(s):  
Duckjong Kim ◽  
Sung Jin Kim

In the present work, a compact modeling method based on a volume-averaging technique is presented. Its application to an analysis of fluid flow and heat transfer in straight fin heat sinks is then analyzed. In this study, the straight fin heat sink is modeled as a porous medium through which fluid flows. The volume-averaged momentum and energy equations for developing flow in these heat sinks are obtained using the local volume-averaging method. The permeability and the interstitial heat transfer coefficient required to solve these equations are determined analytically from forced convective flow between infinite parallel plates. To validate the compact model proposed in this paper, three aluminum straight fin heat sinks having a base size of 101.43mm×101.43mm are tested with an inlet velocity ranging from 0.5 m/s to 2 m/s. In the experimental investigation, the heat sink is heated uniformly at the bottom. The resulting pressure drop across the heat sink and the temperature distribution at its bottom are then measured and are compared with those obtained through the porous medium approach. Upon comparison, the porous medium approach is shown to accurately predict the pressure drop and heat transfer characteristics of straight fin heat sinks. In addition, evidence indicates that the entrance effect should be considered in the thermal design of heat sinks when Re Dh/L>∼O10.


Author(s):  
Eric D. Truong ◽  
Erfan Rasouli ◽  
Vinod Narayanan

A combined experimental and computational fluid dynamics study of single-phase liquid nitrogen flow through a microscale pin-fin heat sink is presented. Such cryogenic heat sinks find use in applications such as high performance computing and spacecraft thermal management. A circular pin fin heat sink in diameter 5 cm and 250 micrometers in depth was studied herein. Unique features of the heat sink included its variable cross sectional area in the flow direction, variable pin diameters, as well as a circumferential distribution of fluid into the pin fin region. The stainless steel heat sink was fabricated using chemical etching and diffusion bonding. Experimental results indicate that the heat transfer coefficients were relatively unchanged around 2600 W/m2-K for flow rates ranging from 2–4 g/s while the pressure drop increased monotonically with the flow rate. None of the existing correlations in literature on cross flow over a tube bank or micro pin fin heat sinks were able to predict the experimental pressure drop and heat transfer characteristics. However, three dimensional simulations performed using ANSYS Fluent showed reasonable (∼7 percent difference) agreement in the average heat transfer coefficients between experiments and CFD simulations.


Author(s):  
Sridhar Narasimhan ◽  
Avram Bar-Cohen

The present work considers the compact modeling of unshrouded parallel plate heat sinks in laminar forced convection. The computational domain includes three heat sinks in series, cooled by an intake fan. The two upstream heat sinks are represented as “porous blocks”, each with an effective thermal conductivity and a pressure loss coefficient, while the downstream heat sink, assumed to be the component requiring the most accurate characterization, is modeled in detail. A large parametric space covering three typical heat sink geometries, as well as a range of common inlet velocities, separation distances between the heat sinks, and bypass clearances is considered in the development and evaluation of the compact models. The current study uses a boundary layer-based methodology, accounting for both the viscous dissipation and form drag losses, to determine the pressure drop characteristics, and an effective conductivity methodology, using a flow bypass model and Nusselt number correlation, to determine the effective thermal conductivity, for the porous block representation of the heat sink. The results indicate that the introduction of compact heat sinks has little influence on the pressure drop of the critical heat sink. Good agreement in pressure drops, typically in the range of 5%, is also obtained between “detailed” heat sink models and their corresponding porous block representation. The introduction of the compact models is found to have little influence (typically less than 1°C) on the base temperature of the critical heat sinks. For the compact heat sinks, the agreement is again within a typical difference of 5% in thermal resistance. Dramatic improvements were observed in the mesh count (factor > 10X) and solution time (factor >20X) required to achieve a high-fidelity simulation of the velocity, pressure, and temperature fields.


Author(s):  
Chan Byon ◽  
Sung Jin Kim

In this paper, a compact modeling method for predicting the thermal characteristics of vertical plate fin heat sinks under natural convection is presented. The plate fin heat sink is modeled using the volume-averaging approach. The solutions for velocity and temperature distributions are obtained by solving the averaged governing equations. In order to validate the model proposed in this paper, experimental investigations are performed. The resulting effective heat transfer coefficients of heat sinks are compared with those obtained through the compact modeling. Under comparison, the analytical solutions based on the compact modeling are shown to predict the heat transfer characteristics of plate fin heat sink quite well. Comparisons with other studies are also conducted. Using the validated model, the thermal resistances of heat sinks are obtained. The heat transfer characteristics of the heat sink under natural convection are compared with those of the heat sink subjected to forced convection. And finally, thermal optimization of heat sink is performed.


Author(s):  
Ali Kosar ◽  
Chih-Jung Kuo ◽  
Yoav Peles

An experimental study on thermal-hydraulic performance of de-ionized water over a bank of shrouded NACA 66-021 hydrofoil micro pin fins with wetted perimeter of 1030-μm and chord thickness of 100 μm has been performed. Average heat transfer coefficients have been obtained over effective heat fluxes ranging from 4.0 to 308 W/cm2 and mass velocities from 134 to 6600 kg/m2s. The experimental data is reduced to the Nusselt numbers, Reynolds numbers, total thermal resistances, and friction factors in order to determine the thermal-hydraulic performance of the heat sink. It has been found that prodigious hydrodynamic improvement can be obtained with the hydrofoil-based micro pin fin heat sink compared to the circular pin fin device. Fluid flow over pin fin heat sinks comprised from hydrofoils yielded radically lower thermal resistances than circular pin fins for a similar pressure drop.


2004 ◽  
Vol 126 (4) ◽  
pp. 528-534 ◽  
Author(s):  
S. B. Sathe ◽  
B. G. Sammakia

The results of a study of a new and unique high-performance air-cooled impingement heat sink are presented. An extensive numerical investigation of the heat sink performance is conducted and is verified by experimental data. The study is relevant to cooling of high-power chips and modules in air-cooled environments and applies to workstations or mainframes. In the study, a rectangular jet impinges on a set of parallel fins and then turns into cross flow. The effects of the fin thickness, gap nozzle width and fin shape on the heat transfer and pressure drop are investigated. It is found that pressure drop is reduced by cutting the fins in the central impingement zone without sacrificing the heat transfer due to a reduction in the extent of the stagnant zone. A combination of fin thicknesses of the order of 0.5 mm and channel gaps of 0.8 mm with appropriate central cutout yielded heat transfer coefficients over 1500 W/m2 K at a pressure drop of less than 100 N/m2, as is typically available in high-end workstations. A detailed study of flow-through heat sinks subject to the same constraints as the impingement heat sink showed that the flow-through heat sink could not achieve the high heat transfer coefficients at a low pressure drop.


Author(s):  
Suchismita Sarangi ◽  
Karthik K. Bodla ◽  
Suresh V. Garimella ◽  
Jayathi Y. Murthy

Conventional microchannel heat sinks provide good heat dissipation capability but are associated with high pressure drop and corresponding pumping power. The use of a manifold system that distributes the flow into the microchannels through multiple, alternating inlet and outlet pairs is investigated here. This manifold arrangement greatly reduces the pressure drop incurred due to the smaller flow paths, while simultaneously increasing the heat transfer coefficient by tripping the thermal boundary layers. A three-dimensional numerical model is developed and validated, to study the effect of various geometric parameters on the performance of the manifold microchannel heat sink. Apart from a deterministic analysis, a probabilistic optimization study is also performed. In the presence of uncertainties in the geometric and operating parameters of the system, this probabilistic optimization approach yields an optimal design that is also robust and reliable. Uncertainty-based optimization also yields auxiliary information regarding local and global sensitivities and helps identify the input parameters to which outputs are most sensitive. This information can be used to design improved experiments targeted at the most sensitive inputs. Optimization under uncertainty also provides a quantitative estimate of the allowable uncertainty in input parameters for an acceptable uncertainty in the relevant output parameters. The optimal geometric design parameters with uncertainties that maximize heat transfer coefficient while minimizing pressure drop for fixed input conditions are identified for a manifold microchannel heat sink. A comparison between the deterministic and probabilistic optimization results is also presented.


1990 ◽  
Vol 112 (3) ◽  
pp. 234-240 ◽  
Author(s):  
G. L. Lehmann ◽  
S. J. Kosteva

An experimental study of forced convection heat transfer is reported. Direct air cooling of an electronics packaging system is modeled by a channel flow, with an array of uniformly sized and spaced elements attached to one channel wall. The presence of a single or complete row of longitudinally finned heat sinks creates a modified flow pattern. Convective heat transfer rates at downstream positions are measured and compared to that of a plain array (no heat sinks). Heat transfer rates are described in terms of adiabatic heat transfer coefficients and thermal wake functions. Empirical correlations are presented for both variations in Reynolds number (5000 < Re < 20,000) and heat sink geometry. It is found that the presence of a heat sink can both enhance and degrade the heat transfer coefficient at downstream locations, depending on the relative position.


1990 ◽  
Vol 112 (4) ◽  
pp. 921-925 ◽  
Author(s):  
M. Dietrich ◽  
R. Blo¨chl ◽  
H. Mu¨ller-Steinhagen

Heat transfer coefficients were measured for forced convection of isobutanol in crossflow past coiled wires with different coil geometries. Flow rate and heat flux have been varied over a wide range to include laminar and turbulent flow for convective sensible and subcooled boiling heat transfer. To investigate the effect of coil geometry on heat transfer, the wire diameter, coil diameter, and coil pitch were varied systematically. The measured data are compared with the predictions of four correlations from the literature.


Author(s):  
Massimiliano Rizzi ◽  
Ivan Catton

An experimental study of a pin fin heat sink was carried out in support of the development of heat sink optimization methods requiring more detailed measurements be made. Measurements of heat flux and temperature are used to separately determine heat transfer coefficients for the pins and the base region between the pins. Three pitch to diameter ratios (distance from pin center to pin center measured diagonally) were studied: P/d = 3/1, 9/4, 3/2. Heat generation was accomplished using cartridge heaters inserted into a copper block. The high thermal conductivity of the copper ensured that the surface beneath the heat sink would be at a constant temperature. The cooling fluid was air and the experiments were conducted with a Reynolds numbers based on a porous media type hydraulic diameter ranging from 500 to 25000. The channel had a shroud that touches the fin tips, eliminating any flow bypass. The pin surface heat transfer coefficients match the values reported by Kays and London and by Zukauskas. The base region heat transfer coefficients were, surprisngly, larger than the pin values.


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