Experimental Test Facility for the Analysis of Transient Behavior of High Temperature Fuel Cell/Gas Turbine Hybrid Power Plants

2006 ◽  
Vol 3 (3) ◽  
pp. 234-241 ◽  
Author(s):  
Rodolfo Taccani ◽  
Diego Micheli

Pressurized high temperature fuel cells and gas turbine integrated power systems are receiving growing attention as capable of reaching very high electrical conversion efficiency even in small size power plants. In this system the fuel and the oxidant (air) enter the cell after being compressed. The fuel oxidation reaction occurs predominantly within the fuel cell. The reaction is completed in a combustion chamber and the pressurized combustion products are exhausted through a turbine. The dynamic interdependences related to the integration of the fuel cell and the gas turbine are not completely understood and unexpected complications and dangers might arise. In fact as a consequence of both the relatively large volume of the pressurized portion of the plant and the shape of the stalled characteristic of available compressors, the plant could be affected by the inception of fluid-dynamic instabilities. In particular, surge could be detected in the transient off-design operational conditions occurring during plant regulation, start up and shut down. The paper presents a new experimental fuel cell gas turbine simulation facility that has been constructed at the Mechanical Engineering Department of the University of Trieste, Italy. The facility was designed to examine the effects of transient events on the dynamics of these systems. The theoretical analysis of the plant is completed using a dynamic model of the system purposely developed.

Author(s):  
Dieter Bohn ◽  
Nathalie Po¨ppe ◽  
Joachim Lepers

The present paper reports a detailed technological assessment of two concepts of integrated micro gas turbine and high temperature (SOFC) fuel cell systems. The first concept is the coupling of micro gas turbines and fuel cells with heat exchangers, maximising availability of each component by the option for easy stand-alone operation. The second concept considers a direct coupling of both components and a pressurised operation of the fuel cell, yielding additional efficiency augmentation. Based on state-of-the-art technology of micro gas turbines and solid oxide fuel cells, the paper analyses effects of advanced cycle parameters based on future material improvements on the performance of 300–400 kW combined micro gas turbine and fuel cell power plants. Results show a major potential for future increase of net efficiencies of such power plants utilising advanced materials yet to be developed. For small sized plants under consideration, potential net efficiencies around 70% were determined. This implies possible power-to-heat-ratios around 9.1 being a basis for efficient utilisation of this technology in decentralised CHP applications.


Author(s):  
Iacopo Rossi ◽  
Valentina Zaccaria ◽  
Alberto Traverso

The use of model predictive control (MPC) in advanced power systems can be advantageous in controlling highly coupled variables and optimizing system operations. Solid oxide fuel cell/gas turbine (SOFC/GT) hybrids are an example where advanced control techniques can be effectively applied. For example, to manage load distribution among several identical generation units characterized by different temperature distributions due to different degradation paths of the fuel cell stacks. When implementing an MPC, a critical aspect is the trade-off between model accuracy and simplicity, the latter related to a fast computational time. In this work, a hybrid physical and numerical approach was used to reduce the number of states necessary to describe such complex target system. The reduced number of states in the model and the simple framework allow real-time performance and potential extension to a wide range of power plants for industrial application, at the expense of accuracy losses, discussed in the paper.


Author(s):  
Hossein Ghezel-Ayagh ◽  
Joseph M. Daly ◽  
Zhao-Hui Wang

This paper summarizes the recent progress in the development of hybrid power systems based on Direct FuelCell/Turbine® (DFC/T®). The DFC/T system is capable of achieving efficiencies well in excess of state-of-the-art gas turbine combined cycle power plants but in much smaller size plants. The advances include the execution of proof-of-concept tests of a fuel cell stack integrated with a microturbine. The DFC/T design concept has also been extended to include the existing gas turbine technologies as well as more advanced ones. This paper presents the results of successful sub-MW proof-of-concept testing, sub-MW field demonstration plans, and parametric analysis of multi-MW DFC/T power plant cycle.


Author(s):  
Dimitri Hughes ◽  
William J. Wepfer ◽  
Kevin Davies ◽  
J. Christopher Ford ◽  
Comas Haynes ◽  
...  

Solid oxide fuel cell (SOFC)/ gas turbine (GT) hybrid systems possess the capability to nearly double the efficiency of standard coal-fired power plants which are currently being used for large scale power production. For the purposes of investigating and developing this technology, a SOFC/GT hybrid test facility was developed at the U.S. DOE National Energy Technology Laboratory (NETL) in Morgantown, WV as part of the Hybrid Performance (HyPer) project. The HyPer facility utilizes hardware-in-the-loop technology to simulate coupled SOFC operation with gas turbine hardware in a hybrid arrangement. This paper describes and demonstrates the capabilities of the one-dimensional, real-time operating SOFC model that has been developed and successfully integrated into the HyPer facility. The model presented is designed to characterize SOFC operation over a broad and extensive operating range including inert heating and cooling, standard “on-design” conditions and extreme off-design conditions. The model receives dynamic, system-dependent modeling inputs from facility hardware and calculates a comprehensive set of SOFC operational responses, thus simulating SOFC operation while coupled with a gas turbine. In addition to characterizing SOFC operation, the model also drives the only heat source in the facility to represent fuel cell subsystem release of thermal effluent to the turbine subsystem. Operating parameters such as solid and oxidant stream temperatures, fuel stream compositions, current density, Nernst potential and polarization losses are produced by the model in spatiotemporal manner. The capability of the model to characterize SOFC operation, within dynamic hybrid system feedback, through inert heat up and a step change in load is presented and analyzed.


Author(s):  
Hossein Ghezel-Ayagh ◽  
Robert Sanderson ◽  
Jim Walzak

FuelCell Energy Inc. (FCE) is developing ultra high efficiency Direct FuelCell/Turbine® (DFC/T®) hybrid power plants. Present activities are focused both on the demonstration of the DFC/T concept in small packaged hybrid power generation units for distributed generation, and the design of multi-megawatt (Multi-MW) hybrid systems for the wholesale electric power market. The development of Multi-MW DFC/T systems has been focused on the on the design of power plants with efficiencies approaching 75% (LHV of natural gas). The design efforts included thermodynamic cycle analysis of key gas turbine parameters such as compression ratio. The power plant designs were studied for near-term deployment utilizing the existing commercially available gas turbines and long-term deployment requiring advanced gas turbine technologies. A new fuel cell cluster concept was developed for mechanical design of Multi-MW systems. The concept utilizes the existing one-MW fuel cell modules as the building block for the Multi-MW hybrid systems.


Author(s):  
Mario L. Ferrari ◽  
Matteo Pascenti ◽  
Loredana Magistri ◽  
Aristide F. Massardo

The aim of this work, focused on natural gas fired distributed power systems, is the experimental analysis of the start-up and shutdown for high temperature fuel cell hybrid systems. These critical phases have been emulated using the micro gas turbine test rig developed by TPG at the University of Genoa, Italy. The rig is based on the coupling of a modified commercial 100 kWe recuperated gas turbine with a modular volume designed to emulate fuel cell stacks of different dimensions. It is essential to test the dynamic interaction between the machine and the fuel cell, and to develop different operative procedures and control systems without any risk to the expensive stack. This paper shows the preliminary experimental results obtained with the machine connected to the volume. The attention is mainly focused on avoiding surge and excessive stress on the machine components during the tests. Finally, after the presentation of the valve control system, this paper reports the emulation of the hybrid system start-up and shutdown phases. They have been performed to produce a gradual heating up and cooling down of the fuel cell volume, using the cold bypass line, three high temperature valves, and the machine load control system. This approach is necessary to avoid high thermal stress on the cell material, extremely dangerous for the plant life.


2020 ◽  
Vol 7 (1) ◽  
Author(s):  
Arnold Gad-Briggs ◽  
Emmanuel Osigwe ◽  
Pericles Pilidis ◽  
Theoklis Nikolaidis ◽  
Suresh Sampath ◽  
...  

Abstract Numerous studies are on-going on to understand the performance of generation IV (Gen IV) nuclear power plants (NPPs). The objective is to determine optimum operating conditions for efficiency and economic reasons in line with the goals of Gen IV. For Gen IV concepts such as the gas-cooled fast reactors (GFRs) and very-high temperature reactors (VHTRs), the choice of cycle configuration is influenced by component choices, the component configuration and the choice of coolant. The purpose of this paper to present and review current cycles being considered—the simple cycle recuperated (SCR) and the intercooled cycle recuperated (ICR). For both cycles, helium is considered as the coolant in a closed Brayton gas turbine configuration. Comparisons are made for design point (DP) and off-design point (ODP) analyses to emphasize the pros and cons of each cycle. This paper also discusses potential future trends, include higher reactor core outlet temperatures (COT) in excess of 1000 °C and the simplified cycle configurations.


Author(s):  
Alberto Vannoni ◽  
Andrea Giugno ◽  
Alessandro Sorce

Abstract Renewable energy penetration is growing, due to the target of greenhouse-gas-emission reduction, even though fossil fuel-based technologies are still necessary in the current energy market scenario to provide reliable back-up power to stabilize the grid. Nevertheless, currently, an investment in such a kind of power plant might not be profitable enough, since some energy policies have led to a general decrease of both the average price of electricity and its variability; moreover, in several countries negative prices are reached on some sunny or windy days. Within this context, Combined Heat and Power systems appear not just as a fuel-efficient way to fulfill local thermal demand, but also as a sustainable way to maintain installed capacity able to support electricity grid reliability. Innovative solutions to increase both the efficiency and flexibility of those power plants, as well as careful evaluations of the economic context, are essential to ensure the sustainability of the economic investment in a fast-paced changing energy field. This study aims to evaluate the economic viability and environmental impact of an integrated solution of a cogenerative combined cycle gas turbine power plant with a flue gas condensing heat pump. Considering capital expenditure, heat demand, electricity price and its fluctuations during the whole system life, the sustainability of the investment is evaluated taking into account the uncertainties of economic scenarios and benchmarked against the integration of a cogenerative combined cycle gas turbine power plant with a Heat-Only Boiler.


Author(s):  
Mohamed Gadalla ◽  
Nabil Al Aid

The purpose of this paper is to conduct a complete comparative, energy and 2nd low analyses between different types of fuel cells integrated with a gas turbine power plant. Different levels of modeling for the solid oxide fuel cell (SOFC), the proton exchange membrane fuel cell (PEMFC) and the integrated systems are to be presented. The overall system performance is analyzed by employing individual models and further applying energy and exergetic analyses for different configurations of gas turbine power cycles. The study includes applying different proposed methods and techniques to enhance the overall efficiency of the integrated cycle. After performing the complete technical management of the complete system, a comparative study between conventional and PEMFC and SOFC cycles is investigated to highlight the corresponding advantages and disadvantages of each system. The following systems are tested and evaluated: (a) Conventional Gas Turbine System with a combustion Chamber (b) Integrated SOFC Stack into a Gas Turbine System (c) The Proposed Integrated System with both SOFC and PEMFC.


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