Improved Wear Resistance of Dendrite Composite Eutectic Fe-B Alloy

2011 ◽  
Vol 133 (4) ◽  
Author(s):  
Licai Fu ◽  
Jun Yang ◽  
Qinling Bi ◽  
Weimin Liu

The dry-sliding tribological properties of the dendrite composite eutectic Fe-B alloys (Fe94.3B5.7, Fe75B25 Fe67B33) were studied comparatively with various sliding speeds. The friction coefficient of the Fe-B alloy changes slightly with the boron content. The wear rate of the Fe94.3B5.7 alloy with about 30 vol. % dendrite t-Fe2B is only one third of Fe75B25 alloy with 15 vol. % dendrite and Fe67B33 alloy with 90 vol. % dendrite in the high sliding speed. First, a hard t-Fe2B phase reduced the wear of the Fe-B alloy directly. Second, the compactly oxide layers resulting from oxidation of the α-Fe on the worn surfaces also decreases the wear rate of Fe-B alloys. On the whole, the wear rate of the Fe94.3B5.7 is lower than Fe67B33 and Fe75B25.

2020 ◽  
Vol 2020 ◽  
pp. 1-18
Author(s):  
Pranav Dev Srivyas ◽  
M.S. Charoo

Advanced composites are the materials of the new generation. Hence, the focus of the study is to determine the tribological properties of the eutectic Al-Si alloy reinforced with (2, 4, 6, 8, and10 wt. %) of n-Al2O3 against chrome-plated steel ball under dry sliding conditions. The novelty of this work is the fabrication of the composite sample with this elemental composition, which is not done before. Spark plasma sintering (SPS) nonconventional fabrication method is used to fabricate advanced composite samples. Friction coefficient (COF) and wear rate of the composite samples were studied under high load, varying from 50 N to 300 N, using the ball-on-disc tribometer configuration, with other parameters such as stroke, frequency, sliding distance, and sliding velocity remaining constant at 2 mm, 30 Hz, 120 meter, and 0.120 m/s, respectively. Reduction in wear volume for the advanced composite was reported in the range 15.45–44.58% compared to the base alloy (eutectic Al-Si alloy). An increase in friction coefficient was reported in the range 28.80–35.65% compared to the base matrix alloy material. It was also reported that the wear rate increases and the friction coefficient of the composite sample decreases with an increase in load for the tribo-pair. It was observed that an increase in the wt. % of reinforcement influences the friction and wear behavior of the composite. Wear mechanism at high load was characterized by plastic deformation, adhesion, delamination, and abrasion wear. For pre- and postcharacterization of surface and worn tracks, scanning electron microscopy (SEM) electron dispersion spectroscopy (EDS), 3D surface profilometer, and optical microscopy were used. This work aimed to investigate the influence of load on the tribological properties of Al-Si eutectic reinforced n-Al2O3 under dry sliding conditions. Its main objective was to provide a new contribution to the tribological behavior of these composites fabricated using the nonconventional spark plasma sintering method.


2019 ◽  
Vol 71 (9) ◽  
pp. 1064-1071 ◽  
Author(s):  
Alagarsamy S.V. ◽  
Ravichandran M.

Purpose Aluminium and its alloys are the most preferred material in aerospace and automotive industries because of their high strength-to-weight ratio. However, these alloys are found to be low wear resistance. Hence, the incorporation of ceramic particles with the aluminium alloy may be enhanced the mechanical and tribological properties. The purpose of this study is to optimize the specific wear rate and friction coefficient of titanium dioxide (TiO2) reinforced AA7075 matrix composites. The four wear control factors are considered, i.e. reinforcement (Wt.%), applied load (N), sliding velocity (m/s) and sliding distance (m). Design/methodology/approach The composites were fabricated through stir casting route with varying weight percentages (0, 5, 10 and 15 Wt.%) of TiO2 particulates. The mechanical properties of the composites were studied. The specific wear rate and friction coefficient of the newly prepared composites was determined by using a pin-on-disc apparatus under dry sliding conditions. Experiments were planned as per Taguchi’s L16 orthogonal design. Signal-to-noise ratio analysis was used to find the optimal combination of parameters. Findings The mechanical properties such as yield strength, tensile strength and hardness of the composites significantly improved with the addition of TiO2 particles. The analysis of variance result shows that the applied load and reinforcement Wt.% are the most influencing parameters on specific wear rate and friction coefficient during dry sliding conditions. The scanning electron microscope morphology of the worn surface shows that TiO2 particles protect the matrix from more removal of material at all conditions. Originality/value This paper provides a solution for optimal parameters on specific wear rate and friction coefficient of aluminium matrix composites (AMCs) using Taguchi methodology. The obtained results are useful in improving the wear resistance of the AA7075-TiO2 composites.


2019 ◽  
Vol 32 (1) ◽  
pp. 21-29
Author(s):  
Yuqi Li ◽  
Qiu Zhang ◽  
Hong Ruan ◽  
Fengan Li ◽  
Xu Xu ◽  
...  

To explore the effect of added graphene sheets (GNs) and added perylene-3,4,9,10-tetracarboxylic dianhydride (PTCDA) on the tribological and mechanical performances of polyimide (PI) matrix, GNs and PTCDA reinforced PI-based composites were synthesized via the blending method. The tribological properties of GNs/PTCDA/PI (GAPI) composites with different weight ratios of GNs and PTCDA under dry sliding, deionized water lubrication, and kerosene lubrication were comparatively investigated. A synergism was found between GNs and PTCDA; this synergism endowed filled PI composites with a lower friction coefficient and showed an improved wear rate under different lubrication conditions, especially when the weight ratio of GNs and PTCDA was 1:1 (GAPI-1). Under dry sliding, deionized water lubrication, and kerosene lubrication, the friction coefficient of GAPI-1 composites decreased by 41.1%, 70%, and 35.7%, respectively, while the wear rate decreased by 39%, 50%, and 25.1%, respectively. Meanwhile, the tensile strength, tensile modulus, and the elongation at break of GAPI-1 films increased by 40.8%, 51.3%, and 49.2%, respectively, relative to those of pure PI. We anticipate that this work can be used to exploit a simple and effective method for preparing materials for bearings and transmission parts that possess good tribological properties under harsh lubrication conditions.


2017 ◽  
Vol 54 (2) ◽  
pp. 64-71
Author(s):  
A. Leitans ◽  
J. Lungevics ◽  
J. Rudzitis ◽  
A. Filipovs

Abstract The present paper discusses and analyses tribological properties of various coatings that increase surface wear resistance. Four Ti/C-N nanocoatings with different coating deposition settings are analysed. Tribological and metrological tests on the samples are performed: 2D and 3D parameters of the surface roughness are measured with modern profilometer, and friction coefficient is measured with CSM Instruments equipment. Roughness parameters Ra, Sa, Sz, Str, Sds, Vmp, Vmc and friction coefficient at 6N load are determined during the experiment. The examined samples have many pores, which is the main reason for relatively large values of roughness parameter. A slight wear is identified in all four samples as well; its friction coefficient values range from 0,.21 to 0.29. Wear rate values are not calculated for the investigated coatings, as no expressed tribotracks are detected on the coating surface.


Author(s):  
Meng Xu ◽  
Jiajun Zhu ◽  
Wulin Yang ◽  
Deyi Li ◽  
Lingping Zhou ◽  
...  

The wear behavior of Ag implantation GH4169 alloy by ion beam assisted bombardment was measured under lower applied load and sliding speed. The wear rate of GH4169 alloy decreased from 2.58 × 10−4 mm3·m−1 to 6.25 ×10−5 mm3·m−1 after Ag implantation. The friction coefficient had not mostly been changed. After Ag implantation, Ag and Ag2O were detected on the worn surface of GH4169 alloy, which benefits the formation of continuous lubrication and protected layers. The predominant wear mechanism changed from abrasion and adhesion wear to oxidation and adhesion wear. In addition, the hardness increased. So, the wear resistance of GH4169 alloy under lower applied load and sliding speed can be improved with Ag implantation by ion beam assisted bombardment.


2017 ◽  
Vol 24 (02) ◽  
pp. 1750023 ◽  
Author(s):  
LICAI FU ◽  
JUN YANG ◽  
LINGPING ZHOU ◽  
WEIMIN LIU

The wear behavior of nanostructured hypoeutectic Fe[Formula: see text]B[Formula: see text] alloy was investigated in comparison with coarse grained counterpart. The friction coefficient of the Fe[Formula: see text]B[Formula: see text] alloy changed slightly with grain size. While the wear rate decreased as the grain size decreased to nano scale. Both Fe2O3 and Fe2SiO4 oxides were found on the worn surfaces in the nanostructured Fe[Formula: see text]B[Formula: see text] alloy, but only a few oxide films were observed for the coarse grained counterpart. These results suggested that the nanostructured eutectic was conducive to forming oxide films on the worn surface of the Fe[Formula: see text]B[Formula: see text] alloy, and improved the wear resistance.


Author(s):  
Jiaming Pan ◽  
Jinwei Yin ◽  
Yongfeng Xia ◽  
Dongxu Yao ◽  
Hanqin Liang ◽  
...  

In order to improve the wear resistance, Fe–Cr–C alloy and β-Si3N4 whiskers were chosen as the hard phases in bronze-graphite to prepare self-lubricating composite. Friction behaviors were tested with counter material 45# steel to evaluate the tribological properties of composites. The results indicated that Fe–Cr–C alloy and β-Si3N4 whiskers played different roles in composites. β-Si3N4 whiskers can obviously decrease the wear rate by excellent wear resistance. While the Fe–Cr–C alloy had better wettability with matrix, which improved the interfacial bonding and provided a continuous wear resistance. Moreover, Fe–Cr–C alloy also played a role in maintaining the friction coefficient stability, and this effect was more significant in the conditions of high rotational speeds. The composite containing 12.5 vol.% β-Si3N4 whiskers and 2.5 vol.% Fe–Cr–C alloy in this research showed good friction performance.


2014 ◽  
Vol 936 ◽  
pp. 2063-2067
Author(s):  
Chen Yue ◽  
Shang Guan Bao ◽  
Ying Yu Huang

The friction and wear properties of cast iron with different graphite morphologies and matrix microstructure were investigated at high speed dry sliding against GCr15 steel on the MMS-1G high-speed tribometer apparatus. The various wear micro-mechanisms and tribo-metallographic phases were studied by using scanning electron microscopy. The results show that as friction material, vermicular iron exhibits excellent comprehensive tribological properties. The friction coefficient of cast iron sliding against GCr15 decreases while the wear rate increases with the increase of sliding speed, friction coefficient and wear rate decline with the increase of pearlite content. Under the experimental condition, the main wear mechanisms of flake iron are abrasive wear, of vermicular iron are abrasive wear and oxidative wear and of nodular iron are oxidative wear, abrasive wear and fatigue spalling.


2014 ◽  
Vol 602-603 ◽  
pp. 519-522 ◽  
Author(s):  
Zai Ji Zhan ◽  
Dan Dan Zhang ◽  
Chang Hong Guo ◽  
Wei Chai

In this study, 5 wt. % Ti3SnC2/Cu composite was synthesized by hot pressed sintering, and its tribological properties against AISI52100 steel balls were investigated using a ball-on-disk wear tester. The effects of sliding speeds and applied loads on the tribological behavior of Ti3SnC2/Cu were studied. The results showed the wear rate of Ti3SnC2/Cu composite increased with the increase of applied load and decreased with increase of sliding speed. The main tribological mechanisms of Ti3SnC2/Cu were abrasive wear and slightly oxidative wear. The friction coefficient of Ti3SnC2/Cu composite was stable and much lower than that of Cu at the same conditions. The loads were effectively born by the Ti3SnC2particles and the wear resistance of the matrix was obviously improved.


2014 ◽  
Vol 136 (2) ◽  
Author(s):  
Jun Cheng ◽  
Jiqiang Ma ◽  
Yuan Yu ◽  
Licai Fu ◽  
Zhuhui Qiao ◽  
...  

In order to investigate the vacuum tribological properties of a Ti-46Al-2Cr-2Nb alloy, dry-sliding tribological tests of the alloy against AISI 52,100 steel ball under different sliding speeds and loads were performed at a high vacuum of 4.0 × 10−4 Pa by ball-on-disk rotating configuration, and the same tests were done in air for comparative purposes. It is an important finding that the TiAl intermetallics have good wear resistance in vacuum, not like that in air. The wear rate of the Ti-46Al-2Cr-2Nb alloy in vacuum is almost lower by an order of magnitude than that in air.


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