Numerical Characterization of Aerodynamic Losses of Jet Arrays for Gas Turbine Applications

2012 ◽  
Vol 134 (5) ◽  
Author(s):  
Antonio Andreini ◽  
Riccardo Da Soghe
Keyword(s):  
Gas Turbine ◽  
Discharge Coefficient ◽  
Cooling System ◽  
Pressure Ratio ◽  
Velocity Ratio ◽  
Department Of Energy ◽  
Data Set ◽  
Wide Range ◽  
Depth Analysis

Jet array is an arrangement typically used to cool several gas turbine parts. Some examples of such applications can be found in the impingement cooled region of gas turbine airfoils or in the turbine blade tip clearances control of large aero-engines. In order to correctly evaluate the impinging jet mass flow rate, the characterization of holes discharge coefficient is a compulsory activity. In this work, an aerodynamic analysis of jet arrays for active clearance control was performed; the aim was the definition of a correlation for the discharge coefficient (Cd) of a generic hole of the array. The data were taken from a set of CFD RANS simulations, in which the behavior of the cooling system was investigated over a wide range of fluid-dynamics conditions. Furthermore, several different holes arrangements were investigated in significant detail, with the aim of evaluating the influence of the hole spacing on the discharge coefficient distribution. Tests were conducted by varying the jet Reynolds number in a wide range of effective engine operative conditions (Re = 2000-12,000, Pressure- Ratio = 1.01-1.6). To point out the reliability of the CFD analysis, some comparisons with experimental data, measured at the Department of Energy Engineering of the University of Florence, were drawn. An in-depth analysis of the numerical data set has underlined the opportunity of an efficient reduction through the mass velocity ratio of hole and feeding pipe: the dependence of the discharge coefficients from this parameter is roughly logarithmic.

Numerical Characterization of Aerodynamic Losses of Jet Arrays for Gas Turbine Applications

2011 ◽  
Author(s):  
Antonio Andreini ◽  
Riccardo Da Soghe
Keyword(s):  
Gas Turbine ◽  
Discharge Coefficient ◽  
Cooling System ◽  
Pressure Ratio ◽  
Velocity Ratio ◽  
Department Of Energy ◽  
Data Set ◽  
Wide Range ◽  
Depth Analysis

Jet array is an arrangement typically used to cool several gas turbine parts. Some examples of such applications can be found in the impingement cooled region of gas turbine airfoils or in the turbine blade tip clearances control of large aero-engines. In order to correctly evaluate the impinging jet mass flow rate, the characterization of holes discharge coefficient is a compulsory activity. In this work an aerodynamic analysis of jet arrays for active clearance control was performed; the aim was the definition of a correlation for the discharge coefficient (Cd) of a generic hole of the array. The data were taken from a set of CFD RANS simulations, in which the behaviour of the cooling system was investigated over a wide range of fluid-dynamics conditions. More in detail, several different holes arrangements were investigated with the aim of evaluating the influence of the hole spacing on the discharge coefficient distribution. Tests were conducted by varying the jet Reynolds number in a wide range of effective engine operative conditions (Re = 2000–12000, Pressure-Ratio = 1.01–1.6). To point out the reliability of the CFD analysis, some comparisons with experimental data, measured at the “Department of Energy Engineering” of the University of Florence, were drawn. An in depth analysis of the numerical data set has underlined the opportunity of an efficient reduction through the mass velocity ratio of hole and feeding pipe: the dependence of the discharge coefficients from this parameter is roughly logarithmic.

scholarly journals Numerical Characterization of Pressure Drop Across the Manifold of Turbine Casing Cooling System

2012 ◽  
Author(s):  
Riccardo Da Soghe ◽  
Antonio Andreini
Keyword(s):  
Discharge Coefficient ◽  
Cooling System ◽  
Pressure Ratio ◽  
Turbine Blades ◽  
Diameter Ratio ◽  
Data Set ◽  
Wide Range ◽  
Depth Analysis ◽  
Length To Diameter Ratio

Array of jets is an arrangement typically used to cool several gas turbine parts. Some examples of such applications can be found in the impingement cooling systems of turbine blades and vanes or in the turbine blade tip clearances control of large aeroengines. In order to correctly evaluate the impinging jet mass flow rate, the characterization of holes discharge coefficient is a compulsory activity. In a previous work the authors have performed an aerodynamic analysis of different arrays of jets for active clearance control; the aim was the definition of a correlation for the discharge coefficient (Cd) of a generic hole of the array. The developed empirical correlation expresses the Cd of each hole as a function of the ratio between the hole and the manifold mass velocity and the local value of the pressure ratio. In its original form, the correlation does not take in to account the effect of the hole length to diameter ratio (t/d) so, in the present contribution, the authors report a study with the aim of evaluating the influence of such parameter on the discharge coefficient distribution. The data were taken from a set of CFD RANS simulations, in which the behaviour of the cooling system was investigated over a wide range of fluid-dynamics conditions (Pressure-Ratio = 1.01–1.6, t/d = 0.25–3). To point out the reliability of the CFD analysis, some comparisons with experimental data were drawn. An in depth analysis of the numerical data set has led to an improved correlation with a new term function of the hole length to diameter ratio.

scholarly journals Numerical Characterization of Pressure Drop Across the Manifold of Turbine Casing Cooling System

2013 ◽  
Vol 135 (3) ◽  
Author(s):  
Riccardo Da Soghe ◽  
Antonio Andreini
Keyword(s):  
Discharge Coefficient ◽  
Cooling System ◽  
Pressure Ratio ◽  
Turbine Blades ◽  
Diameter Ratio ◽  
Data Set ◽  
Wide Range ◽  
Depth Analysis ◽  
Length To Diameter Ratio

An array of jets is an arrangement typically used to cool several gas turbine parts. Some examples of such applications can be found in the impingement cooling systems of turbine blades and vanes or in the turbine blade tip clearances control of large aero-engines. In order to correctly evaluate the impinging jet mass flow rate, the characterization of holes discharge coefficient is a compulsory activity. In a previous work, the authors have performed an aerodynamic analysis of different arrays of jets for active clearance control; the aim was the definition of a correlation for the discharge coefficient (Cd) of a generic hole of the array. The developed empirical correlation expresses the (Cd) of each hole as a function of the ratio between the hole and the manifold mass velocity and the local value of the pressure ratio. In its original form, the correlation does not take in to account the effect of the hole length to diameter ratio (t/d) so, in the present contribution, the authors report a study with the aim of evaluating the influence of such parameter on the discharge coefficient distribution. The data were taken from a set of CFD RANS simulations, in which the behavior of the cooling system was investigated over a wide range of fluid-dynamics conditions (pressure-ratio = 1.01–1.6, t/d = 0.25–3). To point out the reliability of the CFD analysis, some comparisons with experimental data were drawn. An in depth analysis of the numerical data set has led to an improved correlation with a new term function of the hole length to diameter ratio.

Numerical Study of Aerodynamic Losses of Effusion Cooling Holes in Aero-Engine Combustor Liners

2010 ◽  
Vol 133 (2) ◽  
Author(s):  
A. Andreini ◽  
A. Bonini ◽  
G. Caciolli ◽  
B. Facchini ◽  
S. Taddei
Keyword(s):  
Mass Flow ◽  
Cooling System ◽  
Numerical Study ◽  
Numerical Data ◽  
Good Reliability ◽  
Data Set ◽  
Discharge Coefficients ◽  
Wide Range ◽  
Depth Analysis ◽  
Aero Engine

Due to the stringent cooling requirements of novel aero-engines combustor liners, a comprehensive understanding of the phenomena concerning the interaction of hot gases with typical coolant jets plays a major role in the design of efficient cooling systems. In this work, an aerodynamic analysis of the effusion cooling system of an aero-engine combustor liner was performed; the aim was the definition of a correlation for the discharge coefficient (CD) of the single effusion hole. The data were taken from a set of CFD RANS (Reynolds-averaged Navier-Stokes) simulations, in which the behavior of the effusion cooling system was investigated over a wide range of thermo/fluid-dynamics conditions. In some of these tests, the influence on the effusion flow of an additional air bleeding port was taken into account, making it possible to analyze its effects on effusion holes CD. An in depth analysis of the numerical data set has pointed out the opportunity of an efficient reduction through the ratio of the annulus and the hole Reynolds numbers: The dependence of the discharge coefficients from this parameter is roughly linear. The correlation was included in an in-house one-dimensional thermo/fluid network solver, and its results were compared with CFD data. An overall good agreement of pressure and mass flow rate distributions was observed. The main source of inaccuracy was observed in the case of relevant air bleed mass flow rates due to the inherent three-dimensional behavior of the flow close to bleed opening. An additional comparison with experimental data was performed in order to improve the confidence in the accuracy of the correlation: Within the validity range of pressure ratios in which the correlation is defined (>1.02), this comparison pointed out a good reliability in the prediction of discharge coefficients. An approach to model air bleeding was then proposed, with the assessment of its impact on liner wall temperature prediction.

Evaluation of Advanced Combustors for Dry NOx Suppression With Nitrogen Bearing Fuels in Utility and Industrial Gas Turbines

1982 ◽  
Vol 104 (2) ◽  
pp. 429-438 ◽  
Author(s):  
M. B. Cutrone ◽  
M. B. Hilt ◽  
A. Goyal ◽  
E. E. Ekstedt ◽  
J. Notardonato
Keyword(s):  
Gas Turbine ◽  
Gas Turbines ◽  
Pressure Ratio ◽  
Water Injection ◽  
Operating Conditions ◽  
Department Of Energy ◽  
Technical Program ◽  
Wide Range ◽  
Industrial Gas Turbines ◽  
Low Levels

The work described in this paper is part of the DOE/LeRC Advanced Conversion-Technology Project (ACT). The program is a multiple contract effort with funding provided by the Department of Energy, and technical program management provided by NASA LeRC. Combustion tests are in progress to evaluate the potential of seven advanced combustor concepts for achieving low NOx emissions for utility gas turbine engines without the use of water injection. Emphasis was on the development of the required combustor aerothermodynamic features for burning high nitrogen fuels. Testing was conducted over a wide range of operating conditions for a 12:1 pressure ratio heavy-duty gas turbine. Combustors were evaluated with distillate fuel, SRC-II coal-derived fuel, residual fuel, and blends. Test results indicate that low levels of NOx and fuel-bound nitrogen conversion can be achieved with rich-lean combustors for fuels with high fuel-bound nitrogen. In addition, ultra-low levels of NOx can be achieved with lean-lean combustors for fuels with low fuel-bound nitrogen.

Numerical Study of Aerodynamic Losses of Effusion Cooling Holes in Aero-Engine Combustor Liners

2010 ◽  
Author(s):  
A. Andreini ◽  
A. Bonini ◽  
G. Caciolli ◽  
B. Facchini ◽  
S. Taddei
Keyword(s):  
Mass Flow ◽  
Cooling System ◽  
Numerical Study ◽  
Data Set ◽  
Flow Rates ◽  
Discharge Coefficients ◽  
Wide Range ◽  
Depth Analysis ◽  
Aero Engine ◽  
Mass Flow Rates

Due to the stringent cooling requirements of novel aeroengines combustor liners, a comprehensive understanding of the phenomena concerning the interaction of hot gases with typical coolant jets plays a major role in the design of efficient cooling systems. In this work an aerodynamic analysis of the effusion cooling system of an aero-engine combustor liner was performed; the aim was the definition of a correlation for the discharge coefficient (CD) of the single effusion hole. The data was taken from a set of CFD RANS simulations, in which the behavior of the effusion cooling system was investigated over a wide range of thermo fluid-dynamics conditions. In some of these tests, the influence on the effusion flow of an additional air bleeding port was taken in account, making possible to analyze its effects on effusion holes CD. An in depth analysis of the numerical data set has pointed out the opportunity of an efficient reduction through the ratio of the annulus and the hole Reynolds numbers: the dependence of the discharge coefficients from this parameter is roughly linear. The correlation was included in an in-house one dimensional thermo-fluid network solver and its results were compared with CFD data. An overall good agreement of pressure and mass flow rates distributions was observed. The main source of inaccuracy was observed in the case of relevant air bleed mass flow rates, due to the inherent three-dimensional behavior of the flow close to bleed opening. An additional comparison with experimental data was performed in order to improve the confidence in the accuracy of the correlation: within the validity range of pressure ratio in which the correlation is defined (> 1.02), this comparison pointed out a good reliability in the prediction of discharge coefficients. An approach to model air bleeding was then proposed, with the assessment of its impact on liner wall temperature prediction.

Heat Transfer Augmentation due to Coolant Extraction on the Cold Side of Active Clearance Control Manifolds

2015 ◽  
Author(s):  
Riccardo Da Soghe ◽  
Cosimo Bianchini ◽  
Antonio Andreini ◽  
Bruno Facchini ◽  
Lorenzo Mazzei
Keyword(s):  
Heat Transfer ◽  
Reynolds Number ◽  
Heat Transfer Coefficient ◽  
Transfer Coefficient ◽  
Gas Turbine ◽  
Data Set ◽  
Wide Range ◽  
Depth Analysis ◽  
Clearance Control ◽  
The Heat Transfer Coefficient

Jet array is an arrangement typically used to cool several gas turbine parts. Some examples of such applications can be found in the impingement cooled region of gas turbine airfoils or in the turbine blade tip clearances control of large aero-engines. In the open literature, several contributions focus on the impingement jets formation and deals with the heat transfer phenomena that take place on the impingement target surface. However, deficiencies of general studies emerges when the internal convective cooling of the impinging system feeding channels is concerned. In this work an aero-thermal analysis of jet arrays for active clearance control was performed; the aim was the definition of a correlation for the internal (i.e. within the feeding channel) convective heat transfer coefficient augmentation due to the coolant extraction operated by the bleeding holes. The data were taken from a set of CFD RANS simulations, in which the behaviour of the cooling system was investigated over a wide range of fluid-dynamics conditions. More in detail, several different holes arrangements were investigated with the aim of evaluating the influence of the hole spacing on the heat transfer coefficient distribution. Tests were conducted by varying the feeding channel Reynolds number in a wide range of real engine operative conditions. An in depth analysis of the numerical data set has underlined the opportunity of an efficient reduction through the local suction ratio of hole and feeding pipe, local Reynolds number and manifold porosity: the dependence of the heat transfer coefficient enhancement factor from these parameter is roughly exponential.

The Effects of Ambient Conditions on Gas Turbine Emissions—Generalized Correction Factors

1978 ◽  
Vol 100 (4) ◽  
pp. 640-646 ◽  
Author(s):  
P. Donovan ◽  
T. Cackette
Keyword(s):  
Gas Turbine ◽  
Pressure Ratio ◽  
Turbine Engines ◽  
Inlet Temperature ◽  
Gas Turbine Engines ◽  
Correction Factors ◽  
Oxides Of Nitrogen ◽  
Ambient Conditions ◽  
Nitrogen Emission ◽  
Wide Range

A set of factors which reduces the variability due to ambient conditions of the hydrocarbon, carbon monoxide, and oxides of nitrogen emission indices has been developed. These factors can be used to correct an emission index to reference day ambient conditions. The correction factors, which vary with engine rated pressure ratio for NOx and idle pressure ratio for HC and CO, can be applied to a wide range of current technology gas turbine engines. The factors are a function of only the combustor inlet temperature and ambient humidity.

Boundary Layer Flashback Limits of Hydrogen-Methane-Air Flames in a Generic Swirl Burner at Gas Turbine Relevant Conditions

2020 ◽  
Author(s):  
Dominik Ebi ◽  
Peter Jansohn
Keyword(s):  
Boundary Layer ◽  
Gas Turbine ◽  
Wall Temperature ◽  
Gas Turbines ◽  
High Speed ◽  
Cooling System ◽  
Atmospheric Conditions ◽  
Preheat Temperature ◽  
Swirl Burner ◽  
Wide Range

Abstract Operating stationary gas turbines on hydrogen-rich fuels offers a pathway to significantly reduce greenhouse gas emissions in the power generation sector. A key challenge in the design of lean-premixed burners, which are flexible in terms of the amount of hydrogen in the fuel across a wide range and still adhere to the required emissions levels, is to prevent flame flashback. However, systematic investigations on flashback at gas turbine relevant conditions to support combustor development are sparse. The current work addresses the need for an improved understanding with an experimental study on boundary layer flashback in a generic swirl burner up to 7.5 bar and 300° C preheat temperature. Methane-hydrogen-air flames with 50 to 85% hydrogen by volume were investigated. High-speed imaging was applied to reveal the flame propagation pathway during flashback events. Flashback limits are reported in terms of the equivalence ratio for a given pressure, preheat temperature, bulk flow velocity and hydrogen content. The wall temperature of the center body along which the flame propagated during flashback events has been controlled by an oil heating/cooling system. This way, the effect any of the control parameters, e.g. pressure, had on the flashback limit was de-coupled from the otherwise inherently associated change in heat load on the wall and thus change in wall temperature. The results show that the preheat temperature has a weaker effect on the flashback propensity than expected. Increasing the pressure from atmospheric conditions to 2.5 bar strongly increases the flashback risk, but hardly affects the flashback limit beyond 2.5 bar.

Design Study of a Humidification Tower for the Advanced Humid Air Turbine System

2005 ◽  
Author(s):  
Hidefumi Araki ◽  
Shinichi Higuchi ◽  
Shinya Marushima ◽  
Shigeo Hatamiya
Keyword(s):  
Gas Turbine ◽  
Heat Exchangers ◽  
High Efficiency ◽  
Cooling System ◽  
Pressure Ratio ◽  
Humid Air ◽  
Air Turbine ◽  
Water Atomization ◽  
Air Cooler ◽  
Compressor Work

The AHAT (advanced humid air turbine) system, which can be equipped with a heavy-duty, single-shaft gas turbine, aims at high efficiency equal to that of the HAT system. Instead of an intercooler, a WAC (water atomization cooling) system is used to reduce compressor work. The characteristics of a humidification tower (a saturator), which is used as a humidifier for the AHAT system, were studied. The required packing height and the exit water temperature from the humidification tower were analyzed for five virtual gas turbine systems with different capacities (1MW, 3.2MW, 10MW, 32MW and 100MW) and pressure ratios (π = 8, 12, 16, 20 and 24). Thermal efficiency of the system was compared with that of a simple cycle and a recuperative cycle with and without the WAC system. When the packing height of the humidification tower was changed, the required size varied for the three heat exchangers around the humidification tower (a recuperator, an economizer and an air cooler). The packing height with which the sum total of the size of the packing and these heat exchangers became a minimum was 1m for the lowest pressure ratio case, and 6m for the highest pressure ratio case.

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