A Lubrication Equation Incorporating Two-Dimensional Roughness Effects, With Emphasis on the Patterned Data Islands of a Recording Disk

2012 ◽  
Vol 134 (1) ◽  
Author(s):  
James White
Keyword(s):  
Surface Roughness ◽  
Multiple Scale ◽  
Industrial Applications ◽  
Two Dimensional ◽  
Roughness Effects ◽  
Design And Optimization ◽  
Lubrication Equation ◽  
Wide Range ◽  
Level Of Understanding ◽  
Dimensional Surface

Current industrial applications require a consideration of two-dimensional surface roughness effects in design and optimization of fluid bearings. Although the influence of striated surface roughness on fluid lubrication is now at a fairly mature level of understanding, the knowledge and understanding of two-dimensional roughness effects is not nearly at the same level as that achieved over the past several decades for one-dimensional striations. The subject of this paper includes the formulation of a practical “roughness averaged” lubrication equation that is appropriate for two-dimensional surface roughness and applicable over a wide range of Knudsen numbers. After derivation by multiple-scale analysis, the resulting lubrication equation is specialized to treat the patterned data islands located on a storage medium as a two-dimensional roughness pattern, and then used to determine the effect of this roughness on the air-bearing interface between recording head slider and disk. The roughness averaged lubrication equation is solved numerically by a variable-grid finite-difference algorithm, and computed results are included for several bearing geometries.

Comparison of Moving and Stationary Surface Roughness Effects on Bearing Performance, With Emphasis on High Knudsen Number Flow

2012 ◽  
Vol 134 (3) ◽  
Author(s):  
James White
Keyword(s):  
Surface Roughness ◽  
Knudsen Number ◽  
Multiple Scale ◽  
Air Bearing ◽  
Roughness Effects ◽  
Lubrication Equation ◽  
Wide Range ◽  
Transverse Roughness ◽  
Number Flow ◽  
Gas Bearing

Low clearance gas bearing applications require an understanding of surface roughness effects at increased levels of Knudsen number. Because very little information has been reported on the relative air-bearing influence of roughness location, this paper is focused on a comparison of the effects of moving and stationary striated surface roughness under high Knudsen number conditions. First, an appropriate lubrication equation will be derived based on multiple-scale analysis that extends the work of White (2010, “A Gas Lubrication Equation for High Knudsen Number Flows and Striated Rough Surfaces,” ASME J. Tribol., 132, p. 021701). The resulting roughness averaged equation, applicable for both moving and stationary roughness over a wide range of Knudsen numbers, allows an arbitrary striated roughness orientation with regard to both (1) the direction of surface translation and (2) the bearing coordinates. Next, the derived lubrication equation is used to analyze and compare the influences produced by a stepped transverse roughness pattern located on the moving and the stationary bearing surface of a wedge bearing geometry of variable inclination. Computed results are obtained for both incompressible and compressible lubricants, but with an emphasis on high Knudsen number flow. Significant differences in air-bearing performance are found to occur for moving versus stationary roughness.

On the effects of two-dimensional Reynolds roughness in hydrodynamic lubrication

1978 ◽  
Vol 364 (1716) ◽  
pp. 89-106 ◽  
Keyword(s):  
Surface Roughness ◽  
Numerical Computation ◽  
Autocorrelation Function ◽  
Reynolds Equation ◽  
Hydrodynamic Lubrication ◽  
The Other ◽  
Roughness Height ◽  
Two Dimensional ◽  
Roughness Effects ◽  
Dimensional Surface

The hydrodynamic lubrication of rough surfaces is analysed with the Reynolds equation, whose application requires the roughness spacing to be large, and the roughness height to be small, compared with the thick­ness of the fluid film. The general two-dimensional surface roughness is considered, and results applicable to any roughness structure are obtained. It is revealed analytically that two types of term contribute to roughness effects: one depends on the shape of the autocorrelation function and the other does not. The former contribution was neglected by previous workers. The numerical computation of an example shows that these two contributions are comparable in magnitude.

Measurements and Predictions of Surface Roughness Effects on the Turbine Vane Aerodynamics

2003 ◽  
Author(s):  
R. J. Boyle ◽  
R. G. Senyitko
Keyword(s):  
Surface Roughness ◽  
Turbulence Models ◽  
Reynolds Numbers ◽  
Aerodynamic Performance ◽  
Navier Stokes ◽  
Two Dimensional ◽  
Roughness Effects ◽  
Linear Cascade ◽  
Wide Range ◽  
Turbine Vane

The aerodynamic performance of a turbine vane was measured in a linear cascade. These measurements were conducted for exit-true chord Reynolds numbers between 150,000 and 1,800,000. The vane surface rms roughness-to-true chord ratio was approximately 2 × 10−4. Measurements were made for exit Mach numbers between 0.3 and 0.9 to achieve different loading distributions. Measurements were made at three different inlet turbulence levels. High and intermediate turbulence levels were generated using two different blown grids. The turbulence was low when no grid was present. The wide range of Reynolds numbers was chosen so that, at the lower Reynolds numbers the rough surfaces would be hydraulically smooth. The primary purpose of the tests was to provide data to verify CFD predictions of surface roughness effects on aerodynamic performance. Data comparisons are made using a two-dimensional Navier-Stokes analysis. Both two-equation and algebraic roughness turbulence models were used. A model is proposed to account for the increase in loss due to roughness as the Reynolds number increases.

Surface Roughness Effects on Air Bearing Performance Over a Wide Range of Knudsen and Wave Numbers

2010 ◽  
Vol 132 (3) ◽  
Author(s):  
James White
Keyword(s):  
Surface Roughness ◽  
Data Storage ◽  
Knudsen Number ◽  
Poiseuille Flow ◽  
Air Bearing ◽  
Roughness Effects ◽  
Averaging Methods ◽  
Lubrication Equation ◽  
Wide Range ◽  
Averaging Techniques

Design of a near contact air bearing interface such as that created by a recording head slider and data storage disk requires consideration of a lubrication equation that is appropriate for high Knudsen number flows. The Poiseuille flow database reported by Fukui and Kaneko, 1990 [“A Database for Interpolation of Poiseuille Flow Rates for High Knudsen Number Lubrication Problems,” ASME J. Tribol., 112, pp. 78–83] is appropriate over a wide range of Knudsen numbers and is used throughout the data storage industry for analysis of the low flying recording head slider air bearing. However, at such low clearances, the topography of the air bearing surfaces also comes into question, making it important to consider both rarefaction and surface roughness effects in the air bearing design. In order to simplify the air bearing analysis of rough surfaces, averaging techniques for the lubrication equation have been developed for situations where the number of roughness elements (or waves) is either much greater or much less than the gas bearing number. Between these two extremes there are currently no roughness averaging methods available. Although some analytical and numerical studies have been reported for continuum and first-order slip conditions with simple geometries, little or no results have appeared that include both surface roughness and high Knudsen number flows outside the limited ranges where surface averaging techniques are used. In order to better understand the influence of transverse surface roughness over a wide range of Knudsen numbers and the relationship of key parameters involved, this paper describes a primarily analytical air bearing study of a wide, rough surface slider bearing using the Poiseuille flow database reported by Fukui and Kaneko. The work is focused outside the limited ranges where current surface averaging methods for the lubrication equation are expected to be valid.

The Effect of Two-Dimensional Surface Roughness on the Load-Carrying Capacity of a Thin Compressible Gas Film

1993 ◽  
Vol 115 (2) ◽  
pp. 246-252 ◽  
Author(s):  
J. W. White
Keyword(s):  
Surface Roughness ◽  
Data Storage ◽  
Perturbation Expansion ◽  
Expansion Method ◽  
Order Effect ◽  
Finite Width ◽  
Two Dimensional ◽  
Lubrication Equation ◽  
Unit Depth ◽  
Dimensional Surface

The influence of two-dimensional surface roughness on a very low clearance gas bearing slider is analyzed for conditions typical of current and near term hard disk data storage products. A model lubrication equation including finite width effects, compressibility and molecular slip is first developed and expressed in terms of the product variable, Z = PH. The analytical solution is then obtained by a combined variation of parameters and perturbation expansion method. Results obtained show that the product variable, which is proportional to longitudinal mass flow per unit depth, is not influenced by the details of surface roughness but is instead influenced by the statistics of the roughness distribution. The gas film pressure, however, is found to be a function of both the roughness details and statistics. The bearing load support is increased by the surface roughness, with the roughness first influencing the load through a second order effect.

An Evaluation of the Average Flow Model [1] for Surface Roughness Effects in Lubrication

1980 ◽  
Vol 102 (3) ◽  
pp. 360-366 ◽  
Author(s):  
J. L. Teale ◽  
A. O. Lebeck
Keyword(s):  
Surface Roughness ◽  
Flow Model ◽  
Two Dimensional ◽  
Roughness Effects ◽  
Important Conclusion ◽  
Average Flow ◽  
One Dimensional ◽  
Dimensional Flow ◽  
Two Dimensional Flow ◽  
Average Flow Model

The average flow model presented by Patir and Cheng [1] is evaluated. First, it is shown that the choice of grid used in the average flow model influences the results. The results presented are different from those given by Patir and Cheng. Second, it is shown that the introduction of two-dimensional flow greatly reduces the effect of roughness on flow. Results based on one-dimensional flow cannot be relied upon for two-dimensional problems. Finally, some average flow factors are given for truncated rough surfaces. These can be applied to partially worn surfaces. The most important conclusion reached is that an even closer examination of the average flow concept is needed before the results can be applied with confidence to lubrication problems.

A Starved Mixed Elastohydrodynamic Lubrication Model for the Prediction of Lubrication Performance, Friction and Flash Temperature With Arbitrary Entrainment Angle

2017 ◽  
Vol 140 (3) ◽  
Author(s):  
Wei Pu ◽  
Dong Zhu ◽  
Jiaxu Wang
Keyword(s):  
Surface Roughness ◽  
Film Thickness ◽  
Elastohydrodynamic Lubrication ◽  
Industrial Applications ◽  
Operating Conditions ◽  
Flash Temperature ◽  
Machined Surface ◽  
Lubrication Performance ◽  
Wide Range ◽  
Starved Lubrication

In this study, a modified mixed lubrication model is developed with consideration of machined surface roughness, arbitrary entraining velocity angle, starvation, and cavitation. Model validation is executed by means of comparison between the obtained numerical results and the available starved elastohydrodynamic lubrication (EHL) data found from some previous studies. A comprehensive analysis for the effect of inlet oil supply condition on starvation and cavitation, mixed EHL characteristics, friction and flash temperature in elliptical contacts is conducted in a wide range of operating conditions. In addition, the influence of roughness orientation on film thickness and friction is discussed under different starved lubrication conditions. Obtained results reveal that inlet starvation leads to an obvious reduction of average film thickness and an increase in interasperity cavitation area due to surface roughness, which results in significant increment of asperity contacts, friction, and flash temperature. Besides, the effect of entrainment angle on film thickness will be weakened if the two surfaces operate under starved lubrication condition. Furthermore, the results show that the transverse roughness may yield thicker EHL films and lower friction than the isotropic and longitudinal if starvation is taken into account. Therefore, the starved mixed EHL model can be considered as a useful engineering tool for industrial applications.

Theoretical Approach to Turbulent Lubrication Problems Including Surface Roughness Effects

1989 ◽  
Vol 111 (1) ◽  
pp. 17-22 ◽  
Author(s):  
H. Hashimoto ◽  
S. Wada
Keyword(s):  
Surface Roughness ◽  
Velocity Distribution ◽  
Boundary Layers ◽  
Theoretical Approach ◽  
Turbulent Boundary Layers ◽  
Distribution Law ◽  
Roughness Effects ◽  
Relative Roughness ◽  
Lubrication Equation ◽  
Lubrication Characteristics

A new theoretical approach to turbulent lubrication problems including the surface roughness effects is described. On the basis of a logarithmic velocity distribution law in the turbulent boundary layers, the resistance laws for pressure and shear flows in the lubricant film are formulated separately in both cases of smooth and homogeneous rough surfaces. Moreover, combining the bulk flow concept proposed by Hirs with the formulated resistance laws, the generalized turbulent lubrication equation including the surface roughness effects is derived. Some numerical results for the modified turbulence coefficients are presented in the graphic form for different values of relative roughness, and the effects of surface roughness on the turbulent lubrication characteristics are generally discussed.

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