Aeromechanical Control of High-Speed Axial Compressor Stall and Engine Performance— Part I: Control-Theoretic Models

2013 ◽  
Vol 135 (3) ◽  
Author(s):  
O. G. McGee ◽  
K. L. Coleman
Keyword(s):  
High Speed ◽  
Axial Compressor ◽  
Engine Performance ◽  
Maximum Flow ◽  
Rotating Stall ◽  
Design Flow ◽  
Systematic Evaluation ◽  
Stable Operation ◽  
Stall Inception ◽  
Axial Compressors

General methodologies are proposed in this two-part paper that further phenomenological understanding of compressible stall inception and aeromechanical control of high-speed axial compressors and engine performance. Developed in Part I are strategies for passive stabilization of compressible rotating stall, using tailored structural design and aeromechanical feedback control, implemented in certain classes of high-speed axial compressors used in research laboratories and by industry. Fundamentals of the stability of various dynamically-compensated, high-speed compressors was set down from linearized, compressible structural-hydrodynamic equations of modal stall inception extended further in this study from previous work. A dimensionless framework for performance-based design of aeromechanically-controlled compression system stall mitigation and engine performance is established, linking specified design flow and work-transfer (pressure) operability to model stages or local blade components, velocity triangle environment, optimum efficiency, extended stall margin and operability loci, and aeromechanical detailed design. A systematic evaluation was made in Part II (Coleman and McGee, 2013, “Aeromechanical Control of High-Speed Axial Compressor Stall and Engine Performance—Part II: Assessments of Methodology,” ASME J. Fluids Eng. (to be published)) on the performance of ten aeromechanical feedback controller schemes to increase the predicted range of stable operation of two laboratory compressor characteristics assumed, using static pressure sensing and local structural actuation to rudimentary postpone high-speed modal stall inception. The maximum flow operating range for each of the ten dynamically-compensated, high-speed compression systems was determined using optimized or “tailored” structural controllers, and the results described in Part II of the companion paper are compared to maximum operating ranges achieved in corresponding low-speed compression systems.

Characteristics of Stable Rotating Stall Cells in an Axial Compressor

2017 ◽  
Author(s):  
Adam R. Hickman ◽  
Scott C. Morris
Keyword(s):  
Flow Field ◽  
High Speed ◽  
Pressure Ratio ◽  
Pressure Sensors ◽  
Axial Compressor ◽  
Field Measurements ◽  
Rotating Stall ◽  
Flow Coefficient ◽  
Stable Operation ◽  
Double Phase

Flow field measurements of a high-speed axial compressor are presented during pre-stall and post-stall conditions. The paper provides an analysis of measurements from a circumferential array of unsteady shroud static pressure sensors during stall cell development. At low-speed, the stall cell approached a stable size in approximately two rotor revolutions. At higher speeds, the stall cell developed within a short amount of time after stall inception, but then fluctuated in circumferential extent as the compressor transiently approached a stable post-stall operating point. The size of the stall cell was found to be related to the annulus average flow coefficient. A discussion of Phase-Locked Average (PLA) statistics on flow field measurements during stable operation is also included. In conditions where rotating stall is present, flow field measurements can be Double Phase-Locked Averaged (DPLA) using a once-per-revolution (1/Rev) pulse and the period of the stall cell. The DPLA method provides greater detail and understanding into the structure of the stall cell. DPLA data indicated that a stalled compressor annulus can be considered to contained three main regions: over-pressurized passages, stalled passages, and recovering passages. Within the over-pressured region, rotor passages exhibited increased blade loading and pressure ratio compared to pre-stall values.

scholarly journals Comparison and Sensibility Analysis of Warning Parameters for Rotating Stall Detection in an Axial Compressor

2020 ◽  
Vol 5 (3) ◽  
pp. 16 ◽  
Author(s):  
Gabriel Margalida ◽  
Pierric Joseph ◽  
Olivier Roussette ◽  
Antoine Dazin
Keyword(s):  
Research Work ◽  
Axial Compressor ◽  
Rotating Stall ◽  
Stall Inception ◽  
Axial Compressors ◽  
Sensibility Analysis ◽  
Stall Warning ◽  
Two Parameters ◽  
Unsteady Pressure Measurements

The present paper aims at evaluating the surveillance parameters used for early stall warning in axial compressors, and is based on unsteady pressure measurements at the casing of a single stage axial compressor. Two parameters—Correlation and Root Mean Square (RMS)—are first compared and their relative performances discussed. The influence of sensor locations (in both radial and axial directions) is then considered, and the role of the compressor’s geometrical irregularities in the behavior of the indicators is clearly highlighted. The influence of the throttling process is also carefully analyzed. This aspect of the experiment’s process appears to have a non-negligible impact on the stall warning parameters, despite being poorly documented in the literature. This last part of this research work allow us to get a different vision of the alert parameters compared to what is classically done in the literature, as the level of irregularity that is reflected by the magnitude of the parameters appears to be an image of a given flow rate value, and not a clear indicator of the stall inception.

Rotating Waves as a Stall inception Indication in Axial Compressors

1991 ◽  
Vol 113 (2) ◽  
pp. 290-301 ◽  
Author(s):  
V. H. Garnier ◽  
A. H. Epstein ◽  
E. M. Greitzer
Keyword(s):  
Growth Rate ◽  
Small Amplitude ◽  
High Speed ◽  
Rotating Stall ◽  
Analytical Models ◽  
Stall Inception ◽  
Axial Compressors ◽  
Spatially Resolved ◽  
Two Stages ◽  
The Waves

Stall inception has been studied in two low-speed compressors (a single-stage and a three-stage) and in a high-speed three-stage compressor, using temporally and spatially resolved measurements. In all three machines, rotating stall was preceded by a period in which small-amplitude waves were observed traveling around the circumference of the machine at a speed slightly less than the fully developed rotating stall cell speed. The waves evolved smoothly into rotating stall without sharp changes in phase or amplitude, implying that, in the machines tested, the prestall waves and the fully developed rotating stall are two stages of the same phenomenon. The growth rate of these disturbances was in accord with that predicted by current analytical models. The prestall waves were observed both with uniform and with distorted inflow, but were most readily discerned with uniform inflow. Engineering uses and limitations of these waves are discussed.

Examination of Rotating Stall Inception in a Small High Speed Axial Compressor

2009 ◽  
Author(s):  
L. G. N. Bennett ◽  
W. D. E. Allan
Keyword(s):  
High Speed ◽  
Gasoline Engine ◽  
Axial Compressor ◽  
Rotating Stall ◽  
Operating Conditions ◽  
Pressure Measurements ◽  
Operating Life ◽  
Fourier Decomposition ◽  
Stall Inception ◽  
Prediction And Prevention

Rotating stall is an internal aerodynamic disturbance that limits the performance and operating life of a compressor. It has been studied with the aim of developing techniques for its prediction and prevention. To further the understanding of rotating stall inception, a test rig was constructed with the axial stages of a Rolls Royce Model 250-C20B small, high speed axial compressor as the test article. A gasoline engine was used to power the compressor and airflow was throttled through a pneumatically controlled valve. Simultaneous static pressure measurements were taken with seven high speed transducers arranged in two configurations: distributed both axially and circumferentially around the compressor casing. The compressor characteristic was mapped and detailed pressure measurements were taken between normal and surge operating conditions. Previous studies of high speed multi-stage compressors have shown both modal and spike type stall inception at different compressor stages. Other examinations of the Model 250 compressor have shown stall inception occurring at the first stage of the compressor. Similar results were observed in this study and an analysis was conducted using a variety of signal processing techniques including pressure trace inspection and discrete spatial Fourier decomposition.

Spatial Correlation Based Stall Inception Analysis

2007 ◽  
Author(s):  
Joshua D. Cameron ◽  
Scott C. Morris
Keyword(s):  
Spatial Correlation ◽  
High Speed ◽  
Axial Compressor ◽  
Rotating Stall ◽  
Fourier Decomposition ◽  
Stall Inception ◽  
Pressure Transducers ◽  
High Frequency Response ◽  
Wide Range ◽  
Response Pressure

Investigations of stall inception and compressor pre-stall behavior have used a variety of techniques to make inferences about the mechanisms of rotating stall inception. Many of these techniques utilized data from arrays of circumferentially spaced hot-wires or high frequency response pressure transducers. This paper presents results from the application of several typical analysis techniques to the interpretation of unsteady casing pressure measurements recorded during two representative stall event in a high-speed axial compressor stage. Results from visual pressure trace inspection, spatial Fourier decomposition, wavelet filtering, and traveling wave energy techniques are presented and compared. The effects of measurement and analysis parameters are also briefly discussed. A new analysis technique based on windowed two-point spatial correlation between adjacent stall inception sensors is described. The method was found to provide both spatial and temporal information about rotating features in the compressor flow and is insensitive to low pass filtering and parameter selection over a wide range of values. It was also found to be valuable for analysis of both pre-stall and stall inception behavior.

Numerical Simulation of Flow Instabilities in High Speed Multistage Compressors

2010 ◽  
Author(s):  
Huan Zhang ◽  
Jun Hu ◽  
Baofeng Tu ◽  
Zhiqiang Wang
Keyword(s):  
High Speed ◽  
Rotating Stall ◽  
Flow Instabilities ◽  
Two Dimensional ◽  
Duct Flow ◽  
Disk Model ◽  
Stall Inception ◽  
Axial Compressors ◽  
Multistage Compressors ◽  
The Stability

In the present paper, a nonlinear multi “actuator disk” model is proposed to analyze the dynamic behavior of flow instabilities, including rotating stall and surge, in high speed multistage axial compressors. The model describes the duct flow fields using two dimensional, compressible and unsteady Euler equations, and accounts for the influences of downstream plenum and throttle in the system as well. It replaces each blade row of multistage compressors with a disk. For numerical calculations, the time marching procedure, using MacCormack two steps scheme, is used. The main purpose of this paper is to predict the mechanism of two dimensional short wavelength rotating stall inception, the interaction between blade rows in high speed multistage compressors and the influence of rotating inlet distortion on the stability. It has been demonstrated that the model has the ability to predict those phenomena, and the results show that some system parameters have a strong effect on the stall features as well. Results for a five stage high speed compressor are analyzed in detail, and comparison with the experimental data demonstrates that the model and calculating results are reliable.

Aeromechanical Control of High-Speed Axial Compressor Stall and Engine Performance—Part II: Assessments of Methodology

2013 ◽  
Vol 135 (5) ◽  
Author(s):  
K. L. Coleman ◽  
O. G. McGee, III
Keyword(s):  
Structural Design ◽  
High Speed ◽  
Control Strategies ◽  
Structural Parameters ◽  
Axial Compressor ◽  
Pressure Rise ◽  
Engine Performance ◽  
Rotating Stall ◽  
Tip Clearance ◽  
Low Speed

A theoretical assessment was made explaining how aeromechanical feedback control can be implemented to stabilize rotating stall inception in high-speed axial compression systems. Ten aeromechanical control strategies were quantitatively evaluated based on the control-theoretic formulations and dimensionless performance analysis outlined in the Part I companion paper (McGee and Coleman, 2013, “Aeromechanical Control of High-Speed Axial Compressor Stall and Engine Performance—Part I: Control-Theoretic Models,” ASME J. Fluids Eng., 135(3), p. 031101). The maximum operating range for each aeromechanical control scheme was predicted for optimized structural parameters. Predictability and changeability in the hydrodynamic pressure, temperature, density, operability, and aeromechanical performance of dynamically-compensated, high-speed compressor maps of corrected pressure, corrected mass flow, corrected speeds, temperature ratios, and optimum efficiency were compared for the various aeromechanical control strategies. Compared with dynamically-compensated, low-speed compressor maps of pressure rise and flow coefficient (Gysling and Greitzer, 1995, “Dynamic Control of Rotating Stall in Axial Flow Compressors Using Aeromechanical Feedback,” ASME J. Turbomach., 117(3), pp. 307–319; McGee et al., 2004, “Tailored Structural Design and Aeromechanical Control of Axial Compressor Stall—Part I: Development of Models and Metrics, ASME J. Turbomach, 126(1), pp. 52–62; Fréchette et al., 2004, “Tailored Structural Design and Aeromechanical Control of Axial Compressor Stall—Part II: Evaluation of Approaches,” ASME J. Turbomach., 126(1), pp. 63–72), the present study shows that the most promising aeromechanical designs and controls for a class of high-speed compressors were the use of dynamic fluid injection. Dynamic compensations involving variable duct geometries and dynamically-re-staggered IGV and rotor blades were predicted to yield less controllability under high-speed flow environments. The aeromechanical interaction of a flexible casing wall was predicted to be destabilizing, and thus should be avoided in high-speed compression systems as in low-speed ones by designing sufficiently rigid structures to prevent casing ovalization or other structurally-induced variations in tip clearance.

scholarly journals Rotating Waves as a Stall Inception Indication in Axial Compressors

1990 ◽  
Author(s):  
V. H. Garnier ◽  
A. H. Epstein ◽  
E. M. Greitzer
Keyword(s):  
Growth Rate ◽  
Small Amplitude ◽  
High Speed ◽  
Rotating Stall ◽  
Analytical Models ◽  
Stall Inception ◽  
Axial Compressors ◽  
Spatially Resolved ◽  
Two Stages ◽  
The Waves

Stall inception has been studied in two low speed compressors (a single-stage and a three-stage) and in a high speed three-stage compressor, using temporally and spatially resolved measurements. In all three machines, rotating stall was preceded by a period in which small amplitude waves were observed travelling around the circumference of the machine at a speed slightly less than the fully developed rotating stall cell speed. The waves evolved smoothly into rotating stall without sharp changes in phase or amplitude, implying that, in the machines tested, the prestall waves and the fully developed rotating stall are two stages of the same phenomenon. The growth rate of these disturbances was in accord with that predicted by current analytical models. The prestall waves were observed both with uniform and with distorted inflow, but were most readily discerned with uniform inflow. Engineering uses and limitations of these waves are discussed.

Stall Warning Using the Rotor Tip Pressure in a Transonic Axial Compressor With Circumferential Grooves

2018 ◽  
Author(s):  
Byeung Jun Lim ◽  
Tae Choon Park ◽  
Young Seok Kang
Keyword(s):  
Mass Flow Rate ◽  
Mass Flow ◽  
Flow Rate ◽  
Axial Compressor ◽  
Rotating Stall ◽  
Single Stage ◽  
Stall Inception ◽  
Casing Treatment ◽  
Stall Warning ◽  
Transonic Axial Compressor

In this study, characteristics of stall inception in a single-stage transonic axial compressor with circumferential grooves casing treatment were investigated experimentally. Additionally, the characteristic of increasing irregularity in the pressure inside circumferential grooves as the compressor approaches the stall limit was applied to the stall warning method. Spike-type rotating stall was observed in the single-stage transonic axial compressor with smooth casing. When circumferential grooves were applied, the stall inception was suppressed and the operating point of the compressor moved to lower flow rate than the stall limit. A spike-like disturbance was developed into a rotating stall cell and then the Helmholtz perturbation was overlapped on it at N = 80%. At N = 70 %, the Helmholtz perturbation was observed first and the amplitude of the wave gradually increased as mass flow rate decreased. At N = 60%, spike type stall inceptions were observed intermittently and then developed into continuous rotating stall at lower mass flow rate. Pressure measured at the bottom of circumferential grooves showed that the level of irregularity of pressure increased as flow rate decreased. Based on the characteristic of increasing irregularity of the pressure signals inside the circumferential grooves as stall approaches, an autocorrelation technique was applied to the stall warning. This technique could be used to provide warning against stall and estimate real-time stall margins in compressors with casing treatments.

Stall Inception in a High Speed Centrifugal Compressor During Speed Transients

2017 ◽  
Author(s):  
Fangyuan Lou ◽  
John C. Fabian ◽  
Nicole L. Key
Keyword(s):  
Heat Transfer ◽  
Centrifugal Compressor ◽  
High Speed ◽  
Flow Instability ◽  
Leading Edge ◽  
Fast Response ◽  
Rotating Stall ◽  
Transient Performance ◽  
Stall Inception ◽  
Pressure Transducers

The inception and evolution of rotating stall in a high-speed centrifugal compressor are characterized during speed transients. Experiments were performed in the Single Stage Centrifugal Compressor (SSCC) facility at Purdue University and include speed transients from sub-idle to full speed at different throttle settings while collecting transient performance data. Results show a substantial difference in the compressor transient performance for accelerations versus decelerations. This difference is associated with the heat transfer between the flow and the hardware. The heat transfer from the hardware to the flow during the decelerations locates the compressor operating condition closer to the surge line and results in a significant reduction in surge margin during decelerations. Additionally, data were acquired from fast-response pressure transducers along the impeller shroud, in the vaneless space, and along the diffuser passages. Two different patterns of flow instabilities, including mild surge and short-length-scale rotating stall, are observed during the decelerations. The instability starts with a small pressure perturbation at the impeller leading edge and quickly develops into a single-lobe rotating stall burst. The stall cell propagates in the direction opposite of impeller rotation at approximately one third of the rotor speed. The rotating stall bursts are observed in both the impeller and diffuser, with the largest magnitudes near the diffuser throat. Furthermore, the flow instability develops into a continuous high frequency stall and remains in the fully developed stall condition.

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