Modeling the Deformation Response of High Strength Steel Pipelines—Part II: Effects of Material Characterization on the Deformation Response of Pipes

2012 ◽  
Vol 79 (5) ◽  
Author(s):  
Sunil Neupane ◽  
Samer Adeeb ◽  
Roger Cheng ◽  
James Ferguson ◽  
Michael Martens

The material model proposed in Part I (Neupane et al., 2012, “Modeling the Deformation Response of High Strength Steel Pipelines—Part I: Material Characterization to Model the Plastic Anisotropy,” ASME J. Appl. Mech., 79, p. 051002) is used to study the deformation response of high strength steel. The response of pipes subjected to frost upheaval at a particular point is studied using an assembly of pipe elements, while buckling of pipes is examined using shell elements. The deformation response is obtained using two different material models. The two different material models used were the isotropic hardening material model and the combined kinematic hardening material model. Two sets of material stress-strain data were used for the isotropic hardening material model; data obtained from the longitudinal direction tests and data obtained from the circumferential direction tests. The combined kinematic hardening material model was calibrated to provide an accurate prediction of the stress-strain behavior in both the longitudinal direction and the circumferential direction. The deformation response of a pipe model using the three different material data sets was studied. The sensitivity of the response of pipelines to the choice of a material model and the material data set is studied for the frost upheaval and local buckling.

2010 ◽  
Vol 97-101 ◽  
pp. 200-203 ◽  
Author(s):  
Ke Chen ◽  
Jian Ping Lin ◽  
Mao Kang Lv ◽  
Li Ying Wang

With the increasing use of finite element analysis method in sheet forming simulations, springback predictions of advanced high strength steel (AHSS) sheet are still far from satisfactory precision. The main purpose of this paper was to provide a method for accurate springback prediction of AHSS sheet. Material model with Hill’48 anisotropic yield criterion and nonlinear isotropic/kinematic hardening rule were applied to take account the anisotropic yield behavior and the Bauschinger effect during forming processes. U-channel forming and springback simulation was performed using ABAQUS software. High strength DP600 sheet was investigated in this work. The simulation results obtained with the proposed material model agree well with the experimental results, which show a remarkable improvement of springback prediction compared with the commonly used isotropic hardening model.


Author(s):  
Ali Fathi ◽  
J. J. Roger Cheng

Highly pressurized pipelines crossing harsh environments need to have two chief materials properties; they should have high strength in transverse direction to resist high operating pressers; and high deformability in the longitudinal direction to accommodate externally induced deformations. Pipeline producers try to deal with this dual demand in their high strength steel (HSS) linepipe products by enhancing the yield strength in the transverse direction and maintaining deformability in the longitudinal direction. This practice results in significant level of anisotropy in yielding and early plastic regions. The effects of material anisotropy on complex pipeline limit states such as local bucking is not fully understood. This paper presents the results of a numerical study on the effects of material anisotropy on the buckling response of HSS pipes. The effects of operating pressure, diameter-to-thickness ratio, material grade, strain hardening and the ratio of longitudinal-to-transversal yield strength were taken into account. Combined (isotropic-kinematic) hardening material modeling technique — previously introduced by the authors — was employed in this study. The results of this study are presented in several graphs showing the variation of the critical buckling strain versus the level of material anisotropy of HSS pipes with different geometry, material and operation conditions. These results provide an insight into the effects of material properties on the buckling resistance of pipes, especially when anisotropy is present.


2012 ◽  
Vol 79 (5) ◽  
Author(s):  
Sunil Neupane ◽  
Samer Adeeb ◽  
Roger Cheng ◽  
James Ferguson ◽  
Michael Martens

The design equations for pipelines subjected to both internal pressure and longitudinal loading are based on the isotropic hardening plasticity model. However, high strength steel (HSS) pipelines exhibit plastic anisotropy, which cannot be incorporated in the traditional isotropic hardening plasticity model. The stress strain behaviors of HSS in the longitudinal and the circumferential directions are different. Thus, it would not be desirable to adopt the same design equations based on the isotropic hardening plasticity model for HSS pipelines. The design equations of HSS steel pipelines have to be developed by solving numerical models incorporating a suitable material plasticity constitutive model for the HSS that can deal with the exhibited plastic anisotropy. In this paper, various plasticity models are studied and an appropriate plasticity model is adopted and calibrated to model the plastic anisotropy exhibited by the HSS.


Author(s):  
C. Hernandez ◽  
A. Maranon ◽  
I. A. Ashcroft ◽  
J. P. Casas-Rodriguez

Material characterization procedures are often complicated processes. In particular, dynamic material characterization usually requires many complicated and expensive tests. One of the tools used to characterize the behavior of materials under dynamic loading is the Taylor impact test. In this experiment, a flat-ended cylinder of initial uniform cross-sectional area is fired at a rigid target. The terminal geometry of the deformed cylinder is used to determine the material strength at different strain rates. This paper presents the formulation and solution of a first class inverse problem for the identification of the kinematic hardening material model from a Taylor impact test of a steel cylinder. The inverse problem is formulated as an optimization procedure for the determination of the optimal set of the model constants. The input parameter of the procedure is the final shape of a Taylor impact test specimen, in terms of central geometric moments, at a given impact velocity. The output parameters are the material model constants, which are determined by fitting the final shape of a numerically simulated Taylor specimen to the final shape of the experimental specimen. This optimization procedure is performed by a real-coded genetic algorithm. The paper includes a numerical example of the characterization procedure for a steel 1018 Taylor specimen of 8 mm diameter and 20 mm length, impacted at a velocity of 250 m/s. This simulation demonstrates the performance of the algorithm and the ability to estimate the kinematic hardening material model constants.


Author(s):  
A. Fathi ◽  
J. J. Roger Cheng ◽  
Samer Adeeb ◽  
Joe Zhou

High strength steel pipes (HSSP) have become more popular recently for highly pressurized pipelines built to transport natural gas from remote fields to energy markets. Material tests on HSSP showed significant material anisotropy caused by the pipe making process, UOE. A combined isotropic-kinematic hardening material model is developed based on observations made on longitudinal and transverse stress strain data of HSSP. This material model combines linear isotropic hardening with Armstrong-Fredrick kinematic hardening and can be easily calibrated by longitudinal and transverse tension coupon test results. The proposed material model is used to show how considering material anisotropy affects the critical buckling strain of HSSP in the longitudinal direction. Finite element (FE) models are developed to simulate one pressurized and one unpressurised HSSP tested under monotonic displacement-controlled bending. Isotropic and anisotropic material modeling methods are used for each HSSP models. In the isotropic material model, longitudinal stress-strain data of HSSP material is used to define the stress-strain relationship. In the anisotropic model combined hardening material model, calibrated by longitudinal and transverse HSSP stress-strain data, is used. Critical buckling strain predictions by isotropic and anisotropic models of these pipes are compared with test results and also with some available criteria in standards and literatures. These comparisons show that anisotropic models give predictions closer to test results.


1992 ◽  
Vol 114 (2) ◽  
pp. 196-200 ◽  
Author(s):  
Xiangqiao Yan

In this paper, a recently proposed material model (Sun model) that is based on the lower bound approach of plasticity is extended by introducing a family of dilatant plasticity theories. The yield surfaces change by a combination of isotropic expansion and kinematic translation. The sensitivity of the local necking predictions in biaxially stretched sheets to the curvature of the yield surface in porous materials is addressed. The results of the present analysis obtained by using four material models, the isotropic hardening version of Sun, the kinematic hardening version suggested in this paper, the Gurson model, and the Mear and Hutchinson model, indicate that the local necking predictions are highly sensitive to the curvature of the yield surface, and the predictions given by the kinematic hardening model are more reasonable for local necking analysis than those by the isotropic hardening model.


Author(s):  
Y You

In this paper, a numerical model for the calculation of the drawbead restraining force is described. The model is formulated using an elastoplastic finite deformation, finite element method. Because of the bending, unbending and reverse bending deformation which occurs as the sheet metal passes through the drawbead, a kinematic hardening constitutive law associated with a description of the cyclic property and the Bauschinger effect is considered. In comparison with experiments, the results based on the kinematic hardening material model proved to be better than those based on the usual isotropic hardening material model.


2015 ◽  
Vol 802 ◽  
pp. 243-248
Author(s):  
Daniel R. Teruna ◽  
Taksiah A. Majid ◽  
Bambang Budiono

Numerical studies were conducted to evaluate the behaviour of a hollow diamond shaped hysteretic steel plate damper under in-plane cyclic loading. The combine hardening material model based on Chaboche kinematic hardening rule and exponential isotropic hardening rule was proposed to trace the cyclic hardening behaviour of the steel damper. For engineering design purposes, simplified models based on bilinear and trilinear models were also presented. Numerical results showed that hysteretic curve obtained from Chaboche model and the simplified models correlate well with experimental results. Furthermore, the validity of the simplified models is verified through a comparison of its hysteretic energy dissipation with the actual test data.


2016 ◽  
Vol 138 (5) ◽  
Author(s):  
Jürgen Rudolph ◽  
Tim Gilman ◽  
Bill Weitze ◽  
Adrian Willuweit ◽  
Arturs Kalnins

Applicable design codes for power plant components and pressure vessels demand for a design check against progressive plastic deformation. In the simplest case, this demand is satisfied by compliance with shakedown rules in connection with elastic analyses. The possible noncompliance implicates the requirement of ratcheting analyses on elastic–plastic basis. In this case, criteria are specified on maximum allowable accumulated growth strain without clear guidance on what material models for cyclic plasticity are to be used. This is a considerable gap and a challenge for the practicing computer-aided engineering engineer. As a follow-up to two independent previous papers PVP2013-98150 ASME (Kalnins et al., 2013, “Using the Nonlinear Kinematic Hardening Material Model of Chaboche for Elastic-Plastic Ratcheting Analysis,” ASME Paper No. PVP2013-98150.) and PVP2014-28772 (Weitze and Gilman, 2014, “Additional Guidance for Inelastic Ratcheting Analysis Using the Chaboche Model,” ASME Paper No. PVP2014-28772.), it is the aim of this paper to close this gap by giving further detailed recommendation on the appropriate application of the nonlinear kinematic material model of Chaboche on an engineering scale and based on implementations already available within commercial finite element codes such as ANSYS® and ABAQUS®. Consistency of temperature-dependent runs in ANSYS® and ABAQUS® is to be checked. All three papers together constitute a comprehensive guideline for elastoplastic ratcheting analysis. The following issues are examined and/or referenced: (1) application of monotonic or cyclic material data for ratcheting analysis based on the Chaboche material model, (2) discussion of using monotonic and cyclic data for assessment of the (nonstabilized) cyclic deformation behavior, (3) number of backstress terms to be applied for consistent ratcheting results, (4) consideration of the temperature dependency (TD) of the relevant material parameters, (5) consistency of temperature-dependent runs in ANSYS® and ABAQUS®, (6) identification of material parameters dependent on the number of backstress terms, (7) identification of material data for different types of material (carbon steel, austenitic stainless steel) including the appropriate determination of the elastic limit, (8) quantification of conservatism of simple elastic-perfectly plastic (EPP) behavior, (9) application of engineering versus true stress–strain data, (10) visual checks of data input consistency, and (11) appropriate type of allowable accumulated growth strain. This way, a more accurate inelastic analysis methodology for direct practical application to real world examples in the framework of the design code conforming elastoplastic ratcheting check is proposed.


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