Wind/Wave Basin Verification of a Performance-Matched Scale-Model Wind Turbine on a Floating Offshore Wind Turbine Platform

Author(s):  
Richard Kimball ◽  
Andrew J. Goupee ◽  
Matthew J. Fowler ◽  
Erik-Jan de Ridder ◽  
Joop Helder

In 2011, the DeepCwind Consortium performed 1/50th-scale model tests on three offshore floating wind platforms at the Maritime Research Institute Netherlands (MARIN) using a geometrically scaled model of the National Renewable Energy Laboratory (NREL) 5 MW reference turbine. However, due to the severe mismatch in Reynolds number between full scale and model scale, the strictly Froude-scaled, geometrically-similar (geo-sim) wind turbine underperformed greatly, which required significant modification of test wind speeds to match key wind turbine aerodynamic loads, such as thrust. The conclusion from these prior efforts was to abandon a geometrically similar model turbine and use a performance-matched turbine model in its place, keeping mass and inertia properties properly scaled, but utilizing modified blade geometries to achieve required performance at the lower Reynolds numbers of the Froude scaled model. To this end, the University of Maine and MARIN worked in parallel to develop performance-matched turbines designed to emulate the full scale performance of the NREL 5 MW reference turbine at model scale conditions. An overview of this performance-matched wind turbine design methodology is presented and examples of performance-matched turbines are provided. The DeepCwind semi-submersible platform was retested at MARIN in 2013 using the MARIN Stock Wind Turbine (MSWT), which was designed to closely emulate the performance of the original NREL 5 MW turbine. This work compares the wind turbine performance of the MSWT to the previously used geometrically scaled NREL 5 MW turbine. Additionally, turbine performance testing of the 1/50th-scale MSWT was completed at MARIN and a 1/130th-scale model was tested at the University of Maine under Reynolds numbers corresponding to the Froude-scaled model test conditions. Results from these tests are provided to demonstrate effects on model test fidelity. Comparisons of the performance response of the geometrically matched turbine to the performance-matched turbines are also presented to illustrate the performance-matched turbine methodology. Lastly, examples of the fully dynamic floating system performance using the original geometrically scaled NREL 5 MW turbine and the MSWT are investigated to illustrate the implementation of the model test procedure as well as the effects of turbine performance on floater response. Using the procedures employed for the MARIN tests as a guide, the results of this work support the development of protocols for properly designing scale model wind turbines that emulate the full scale design for Froude-scale wind/wave basin tests of floating offshore wind turbines.

Author(s):  
Heather R. Martin ◽  
Richard W. Kimball ◽  
Anthony M. Viselli ◽  
Andrew J. Goupee

Scale-model wave basin testing is often employed in the development and validation of large-scale offshore vessels and structures by the oil and gas, military, and marine industries. A basin-model test requires less time, resources, and risk than a full-scale test, while providing real and accurate data for numerical simulator validation. As the development of floating wind turbine technology progresses in order to capture the vast deep-water wind energy resource, it is clear that model testing will be essential for the economical and efficient advancement of this technology. However, the scale model testing of floating wind turbines requires accurate simulation of the wind and wave environments, structural flexibility, and wind turbine aerodynamics and thus requires a comprehensive scaling methodology. This paper presents a unified methodology for Froude scale model testing of floating wind turbines under combined wind and wave loading. First, an overview of the scaling relationships employed for the environment, floater, and wind turbine are presented. Afterward, a discussion is presented concerning suggested methods for manufacturing a high-quality, low-turbulence Froude scale wind environment in a wave basin to facilitate simultaneous application of wind and waves to the model. Subsequently, the difficulties of scaling the highly Reynolds number–dependent wind turbine aerodynamics is presented in addition to methods for tailoring the turbine and wind characteristics to best emulate the full-scale condition. Lastly, the scaling methodology is demonstrated using results from 1/50th-scale floating wind turbine testing performed at the Maritime Research Institute Netherlands (MARIN) Offshore Basin. The model test campaign investigated the response of the 126 -m rotor diameter National Renewable Energy Lab (NREL) horizontal axis wind turbine atop three floating platforms: a tension-leg platform, a spar-buoy, and a semisubmersible. The results highlight the methodology's strengths and weaknesses for simulating full-scale global response of floating wind turbine systems.


Author(s):  
Matthew J. Fowler ◽  
Richard W. Kimball ◽  
Dale A. Thomas ◽  
Andrew J. Goupee

Model basin testing is a standard practice in the design process for offshore floating structures and has recently been applied to floating offshore wind turbines. 1/50th scale model tests performed by the DeepCwind Consortium at Maritime Research Institute Netherlands (MARIN) in 2011 on various platform types were able to capture the global dynamic behavior of commercial scale model floating wind turbine systems; however, due to the severe mismatch in Reynolds number between full scale and model scale, the strictly Froude-scaled, geometrically similar wind turbine underperformed greatly. This required significant modification of test wind speeds to match key wind turbine aerodynamic loads, such as thrust. To execute more representative floating wind turbine model tests, it is desirable to have a model wind turbine that more closely matches the performance of the full scale design. This work compares the wind tunnel performance, under Reynolds numbers corresponding to model test Froude-scale conditions, of an alternative wind turbine designed to emulate the performance of the National Renewable Energy Laboratory (NREL) 5 MW turbine. Along with the test data, the design methodology for creating this wind turbine is presented including the blade element momentum theory design of the performance-matched turbine using the open-source tools WT_Perf and XFoil. In addition, a strictly Froude-scale NREL 5 MW wind turbine design is also tested to provide a basis of comparison for the improved designs. While the improved, performance-matched turbine was designed to more closely match the NREL 5 MW design in performance under low model test Reynolds numbers, it did not maintain geometric similitude in the blade chord and thickness orientations. Other key Froude scaling parameters, such as blade lengths and rotor operational speed, were maintained for the improved designs. The results of this work support the development of protocols for properly designing scale model wind turbines that emulate the full scale design for Froude-scale wind/wave basin tests of floating offshore wind turbines.


Author(s):  
Anthony M. Viselli ◽  
Andrew J. Goupee ◽  
Habib J. Dagher

A new floating wind turbine platform design called VolturnUS developed by the University of Maine uses innovations in materials, construction, and deployment technologies such as a concrete semisubmersible hull and a composite tower to reduce the costs of offshore wind. These novel characteristics require research and development prior to full-scale construction. This paper presents a unique offshore model testing effort aimed at derisking full-scale commercial projects by providing scaled global motion data, allowing for testing of materials representative of the full-scale system, and demonstrating full-scale construction and deployment methods. A 1:8-scale model of a 6 MW semisubmersible floating wind turbine was deployed offshore Castine, ME, in June 2013. The model includes a fully operational commercial 20 kW wind turbine and was the first grid-connected offshore wind turbine in the U.S. The testing effort includes careful selection of the offshore test site, the commercial wind turbine that produces the correct aerodynamic thrust given the wind conditions at the test site, scaling methods, model design, and construction. A suitable test site was identified that produced scaled design load cases (DLCs) prescribed by the American Bureau of Shipping (ABS) Guide for Building and Classing Floating Offshore Wind Turbines. A turbine with a small rotor diameter was selected because it produces the correct thrust load given the wind conditions at the test site. Some representative data from the test are provided in this paper. Model test data are compared directly to full-scale design predictions made using coupled aeroelastic/hydrodynamic software. Scaled VolturnUS performance data during DLCs show excellent agreement with full-scale predictive models. Model test data are also compared directly without scaling against a numerical representation of the 1:8-scale physical model for the purposes of numerical code validation. The numerical model results compare favorably with data collected from the physical model.


Author(s):  
Heather R. Martin ◽  
Richard W. Kimball ◽  
Anthony M. Viselli ◽  
Andrew J. Goupee

Scale model wave basin testing is often employed in the development and validation of large scale offshore vessels and structures by the oil and gas, military and marine industries. A basin model test requires less time, resources and risk than a full scale test while providing real and accurate data for model validation. As the development of floating wind turbine technology progresses in order to capture the vast deepwater wind energy resource, it is clear that model testing will be essential for the economical and efficient advancement of this technology. However, the scale model testing of floating wind turbines requires one to accurately simulate the wind and wave environments, structural flexibility and wind turbine aerodynamics, and thus requires a comprehensive scaling methodology. This paper presents a unified methodology for Froude scale testing of floating wind turbines under combined wind and wave loading. First, an overview of the scaling relationships employed for the environment, floater and wind turbine are presented. Afterward, a discussion is presented concerning suggested methods for manufacturing a high-quality, low turbulence Froude scale wind environment in a wave basin to facilitate simultaneous application of wind and waves to the model. Subsequently, the difficulties of scaling the highly Reynolds number-dependent wind turbine aerodynamics is presented in addition to methods for tailoring the turbine and wind characteristics to best emulate the full scale condition. Lastly, the scaling methodology is demonstrated using results from 1/50th scale floating wind turbine testing performed at MARIN’s (Maritime Research Institute Netherlands) Offshore Basin which tested the 126 m rotor diameter NREL (National Renewable Energy Lab) horizontal axis wind turbine atop three floating platforms: a tension-leg platform, a spar-buoy and a semi-submersible. The results demonstrate the methodology’s ability to adequately simulate full scale global response of floating wind turbine systems.


2011 ◽  
Vol 1 (32) ◽  
pp. 25
Author(s):  
Ray-Yeng Yang ◽  
Hsin-Hung Chen ◽  
Hwung-Hweng Hwung ◽  
Wen-Pin Jiang ◽  
Nian-Tzu Wu

A 1:36 scale model tests were carried out in the Medium Wave Flume (MWF) and Near-shore Wave Basin (NSWB) at the Tainan Hydraulics Laboratory (THL) with the jacket type offshore wind turbine foundation located in the test area. The loading of typhoon wave with current on the jacket type offshore wind turbine foundation was investigated in the MWF with fixed bed experiment. Meanwhile, the scour around the jacket type offshore wind turbine foundation exposed to wave and current was conducted in the NSWB with the moveable bed experiment. Two locations (water depth 12m and 16m) of the foundations are separately simulated in this study. Based on the analysis from the former NSWB experimental results, the suitable scour protection of a four-layer work around the foundation is also proposed to the impact of scour. Finally, a four-layer scour protection is tested and found to be effective in preventing scour around jacket type foundation of offshore wind turbines at water depth 12m and 16m.


Author(s):  
Rajeswari Krishnan ◽  
Nallayarasu Seeninaidu

Offshore wind energy extraction has gathered momentum around the world due to its advantages over onshore wind farms at various fronts. The floating support system with vertical axis wind turbine might prove to be feasible concept in medium to deep waters. In this context, this paper addresses an investigation of hydrodynamic analysis of three column semi-submersible with Vertical Axis Wind Turbine (VAWT) in parked condition under regular and random waves. Free decay experiments were conducted for using scale model (1:75) in a laboratory wave basin at the Department of Ocean Engineering in Indian Institute of Technology Madras, India. Computational Fluid Dynamics (CFD) simulations were used to assess damping characteristics and validated with the experiments. Numerical simulations of hydrodynamic motion response of the floater were carried out using potential flow theory based commercial software (ANSYS AQWA). The damping values obtained from experiments were used in numerical simulations to obtain motion response and Response Amplitude Operator (RAO). The motion response obtained from the study was used to verify the suitability of the system for deployment in east and west coast of India.


Author(s):  
Jacob C. Ward ◽  
Matthew J. Fowler ◽  
Anthony M. Viselli ◽  
Andrew J. Goupee ◽  
Habib J. Dagher

A variable-scale model wind turbine has been developed by the Advanced Structures and Composites Center for testing scale-model floating offshore wind turbines. This model has been designed to be lightweight with a robust individual blade pitch mechanism. Froude number similitude is used to develop scaling relationships, while specialized blades have been designed to produce representative aerodynamic forces despite mismatched Reynolds numbers. Numerical simulations show that the model turbine is able to match the scaled aerodynamic thrust of commercial wind turbines by altering blade pitch and maintaining Froude number and tip-speed-ratio similitude. This turbine has the capability to accurately simulate commercial turbines of varying sizes in complex loading conditions with the additional capability to implement and test new control algorithms.


2012 ◽  
Author(s):  
Richard W. Kimball ◽  
Andrew J. Goupee ◽  
Alexander J. Coulling ◽  
Habib J. Dahger

Results of wave basin tests on three 1/50th scale floating wind turbine systems tested at the MARIN model basin are presented. The tests included a fully functional model wind turbine and a novel wind machine to produce swirl free inflow at a turbulence intensity of about 5%. Simultaneous stochastic wind and waves as well as multidirectional sea conditions were tested. This paper presents the experimental work as well as validation comparisons to NREL’s FAST floating offshore wind turbine dynamic modeling code. The paper also discusses the testing methodology and presents means to more closely match full scale performance at the low-Reynolds number operation regimes of the model test. Analyses presented include response amplitude operator and power spectral density plots for the spar-buoy, tensionleg platform and semi-submersible designs. The results presented for the systems highlight both turbine response effects and second-order wave diffraction forcing effects.


Author(s):  
Tomoaki Utsunomiya ◽  
Tomoki Sato ◽  
Hidekazu Matsukuma ◽  
Kiyokazu Yago

In this paper, motion of a SPAR-type floating offshore wind turbine (FOWT) subjected to wave loadings is examined. The proposed prototype FOWT mounts a 2MW wind turbine of down-wind type, whose rotor diameter is 80m and hub-height 55m. The SPAR-type floating foundation measures 60m in draft, having circular sections whose diameter is 12m at the lower part, 8.4m at the middle (main) part and 4.8m at the upper part. The FOWT is to be moored by a conventional anchor-chain system. In order to design such a FOWT system, it is essential to predict the motion of the FOWT subjected to environmental loadings such as irregular waves, turbulent winds, currents, etc. In this paper, the motion of the FOWT subjected to regular and irregular waves is examined together with the application of steady horizontal force corresponding to steady wind. The wave-tank experiment is made in the deep sea wave-basin at NMRI (National Maritime Research Institute), using a 1/22.5 scale model of the prototype FOWT. The experimental results are compared with the numerical simulation results for validation of the simulation method.


Author(s):  
Anthony M. Viselli ◽  
Andrew J. Goupee ◽  
Habib J. Dagher

A new floating wind turbine platform design called VolturnUS developed by the University of Maine uses innovations in materials, construction, and deployment technologies such as a concrete semi-submersible hull and a composite tower to reduce the costs of offshore wind. These novel characteristics require research and development prior to full-scale construction. This paper presents a unique offshore model testing effort aimed at de-risking full-scale commercial projects by providing properly scaled global motion data, allowing for implementation of full-scale structural materials, and demonstrating full-scale construction and deployment methods. The model is a 1:8-scale model of a 6MW semi-submersible floating wind turbine and was deployed offshore Castine, Maine, USA in June, 2013. The model uses a fully operational turbine and was the first grid connected offshore wind turbine in the Americas. The testing effort includes careful treatment of the offshore test site, scaling methods, model design, and construction. A suitable test site was identified that provides the correct proportions of wind and wave loading in order to simulate design load cases prescribed by the American Bureau of Shipping Standard for Building and Classing Floating Offshore Wind Turbines. Sample model test data is provided. Model test data is directly compared to full-scale design predictions made using coupled aeroelastic/ hydrodynamic software. VolturnUS performance data from scaled extreme sea states show excellent agreement with predictive models. Model test data are also compared to a numerical representation of the physical model for the purposes of numerical code validation. The numerical model results compare very favorably with data collected from the physical model.


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