Model Study on the Oil Stiction of a Discharge Reed Valve in Compressors

2017 ◽  
Vol 140 (2) ◽  
Author(s):  
Fumitaka Yoshizumi ◽  
Yasuhiro Kondoh ◽  
Takahiro Moroi ◽  
Shinji Tamano ◽  
Yohei Morinishi

In a discharge reed valve for compressors, the oil stiction by the oil film between the reed and the valve seat is investigated experimentally, and a simulation model is developed. Through a model experiment, the initial oil film thickness is measured by an interferometry method, and the valve displacement and the bore pressure are measured from the stiction to the valve opening. The opening delay time together with the initial oil film thickness is measured while changing the contact area and the oil species. In the simulation model, the deformation of the reed and the pressure of the oil film as a result of cavitation are coupled. In order to take into account the tensile stress in the oil film, a cavitation model directly simulating the expansion of cavitation bubbles is developed (herein, dynamic cavitation model). In the experiment, a smaller contact area, a larger initial film thickness, and a smaller oil viscosity yield a shorter delay. In the simulation, the dynamic cavitation model is advantageous in representing the experimental delay time. In particular, with respect to the relationship between the initial film thickness and the delay time, the dynamic cavitation model with an initial bubble radius that depends on the oil film thickness yields results similar to the experimental results.

Author(s):  
Mohamed Kamal Ahmed Ali ◽  
Hou Xianjun ◽  
Richard Fiifi Turkson ◽  
Muhammad Ezzat

This paper presents a model to study the effect of piston ring dynamics on basic tribological parameters that affect the performance of internal combustion engines by using dynamics analysis software (AVL Excite Designer). The paramount tribological parameters include friction force, frictional power losses, and oil film thickness of piston ring assembly. The piston and rings assembly is one of the highest mechanically loaded components in engines. Relevant literature reports that the piston ring assembly accounts for 40% to 50% of the frictional losses, making it imperative for the piston ring dynamics to be understood thoroughly. This analytical study of the piston ring dynamics describes the significant correlation between the tribological parameters of piston and rings assembly and the performance of engines. The model was able to predict the effects of engine speed and oil viscosity on asperity and hydrodynamic friction forces, power losses, oil film thickness and lube oil consumption. This model of mixed film lubrication of piston rings is based on the hydrodynamic action described by Reynolds equation and dry contact action as described by the Greenwood–Tripp rough surface asperity contact model. The results in the current analysis demonstrated that engine speed and oil viscosity had a remarkable effect on oil film thickness and hydrodynamic friction between the rings and cylinder liner. Hence, the mixed lubrication model, which unifies the lubricant flow under different ring–liner gaps, is needed via the balance between the hydrodynamic and boundary lubrication modes to obtain minimum friction between rings and liner and to ultimately help in improving the performance of engines.


1988 ◽  
Vol 110 (4) ◽  
pp. 699-703 ◽  
Author(s):  
Awny Y. Attia ◽  
Ahmed M. M. El-Bahloul

The paper presents the results of an experimental investigation carried out at Mansoura University Laboratories aiming at studying the effect of change of speed, oil viscosity, and helix angle on the load carrying capacity of the oil film. A three pairs of test gears of 6 DP, 91.5 mm pitch diameter with 22.3, 33.6 and 42.25 deg helix angles were run in power circulating test rig at 100 to 3000 r.p.m. speeds and transmitting tooth load ranging from 185 to 1090 Kp. The test gears were lubricated with oils of 200, 462, and 653 cSt at 40°C kinematic viscosities. The oil film thicknesses between contacting teeth were measured by measuring the changes in capacitance between test gears and transferred to linear dimensions by calibration curves drawn by knowing the changes in capacitance through the gaps between teeth of values known through the amount of backlash. The experimental results show that; Oil film thickness decreases with tooth load, while increases with speed and viscosity of the lubricant. Oil film thickness versus helix angle give an inversed parabola for the smallest and medium tooth loads, while oil film thickness decreases with increasing the helix angle under increased tooth loads. Load carrying capacity increases with speeds and viscosity of the lubricant while decreases with increasing the helix angle.


Author(s):  
G. M. Hamilton ◽  
W. G. Robertson

The shear stresses in an elastohydrodynamic oil film have been calculated. In the inlet region they are of the order of 107 and in the outlet 109 dyn/cm2. While such stresses do not affect mineral oils they are liable to cause breakdown of polymers in multigrade oils. To test this film thickness measurements were carried out in a four-disc machine with a range of polymer solutions. It was found that the degree of viscosity loss varied greatly; some polymer solutions showed no loss whilst others merely exhibited their base oil viscosity. By measuring the viscosity of samples scraped from the disc surfaces it was possible to divide the observed viscosity loss into permanent and temporary components.


Author(s):  
Yasuo Harigaya ◽  
Michiyoshi Suzuki ◽  
Fujio Toda ◽  
Masaaki Takiguchi

The effect of lubricant viscosity on the temperature and thickness in oil film on a piston ring in a diesel engine was analyzed by using unsteady state thermohydrodynamic lubrication analysis, that is Reynolds equation and an unsteady state two-dimensional (2-D) energy equation with heat generated from viscous dissipation. The oil film viscosity was then estimated by using the mean oil film temperature and the shear rate for multi grade oils. The shear rate between the ring and liner becomes higher, so that the viscosity for the multi grade oil is affected by the oil film temperature and shear rate, and the viscosity becomes lower. Under low temperature condition, the viscosity becomes lower due to viscous heating and shear rate and under higher temperature condition, the viscosity affected by the shear rate becomes lower. The oil film thickness between the ring and liner decreases with decrease of the oil viscosity, and it is the thinnest that the oil film thickness is calculated by using the viscosity estimated by both the shear rate and the oil film temperature. Moreover, the heat transfer at ring and liner surfaces was examined.


Friction ◽  
2020 ◽  
Author(s):  
Hongxing Wu ◽  
Liping Wang ◽  
Guangneng Dong

Abstract The lubrication effectiveness of MoS2 nanoparticles as an oil additive remains unclear, restricting its application in industry to reduce friction. The goal of this work was to explore the lubrication mechanism of MoS2 nanoparticles as an oil additive. In this study, the oil film thickness behaviors of MoS2 nanoparticles in poly-alpha olefin (PAO4) base oil, PAO4 with 3 wt% dispersant (polyisobutyleneamine succinimide, PIBS), and 0W20 engine oil were investigated using an elastohydrodynamic lubrication (EHL) testing machine. Following the EHL tests, the flow patterns around the contact area and the tribofilm covering rate on contact area were studied using optical microscopy to understand the lubrication mechanism. The results indicate that both the dispersant and nanoparticle aggregation significantly affected the oil film thickness. The expected oil film thickness increase in the case of 0.1 wt% MoS2 in PAO4 base oil was obtained, with an increase from 30 to 60 nm over 15 min at a velocity of 50 mm/s. Flow pattern analysis revealed the formation of particle aggregation on the rolling path when lubricated with 0.1 wt% MoS2, which is associated with a tribofilm coverage rate of 41.5% on the contact area. However, an oil film thickness increase and particle aggregation were not observed during the tests with 0.1 wt% MoS2 blended with 3 wt% PIBS as the dispersant in PAO4 base oil, and for 0.75 wt% MoS2 in 0W20 engine oil. The results suggest that nanoparticles responsible for tribofilm formation originated from aggregates, but not the well-dispersed nanoparticles in point contact. This understanding should aid the advancement of novel lubricant additive design.


Author(s):  
Shao-Hsien Chen ◽  
◽  
Zih-Jing Huang ◽  
Jia-Xin Tsao ◽  
Rui-Ke Jian
Keyword(s):  

2021 ◽  
Vol 11 (1) ◽  
Author(s):  
Yanzhong Wang ◽  
Kai Yang ◽  
Xiaomeng Chu ◽  
Wen Tang ◽  
Changyong Huang

AbstractAn engineering calculation model is introduced for point-contact elastohydrodynamic lubrication analysis of spiral bevel gears. This model can analyze transient lubrication characteristics of spiral bevel gears. The influence of the angle between the lubricant entrainment and the minor axis of the contact ellipse is included in this model. The contact parameters of the spiral bevel gear are calculated, which will change with time during the meshing process. The variation of lubricant film thickness during the meshing process of spiral bevel gears is unraveled. Due to the influence of entrainment velocity, the oil film thickness at the out mesh side is smaller than that at the enter mesh side under the same contact force. It is evident that the higher the pressure is, the larger the contact area will be. Meanwhile, the thickness of the oil film is reduced, and the oil film distribution in the contact area is relatively uniform. Taking helicopter main transmission spiral bevel gears as an example, this study finally calculates the distribution characteristics of the oil film thickness of the spiral bevel gear, and solves the lubrication performance of the spiral bevel gear under different working conditions.


1972 ◽  
Vol 94 (3) ◽  
pp. 199-208 ◽  
Author(s):  
N. Thorp ◽  
R. Gohar

The behavior in the lubricated contact area of a driven ball sliding in a conforming glass groove, is studied. Interferometry is used to measure the oil film. Coupled ball surface velocity components are provided by angling the drive, while loads and speeds are varied in order to cover a range of conditions from undistorted surfaces to elastohydrodynamic lubrication. A general theory for lubrication with, no distortion and pressure-dependent viscosity, is developed and compared with experiment. Ball spin is found to have only a small effect on the oil film thickness.


2021 ◽  
Vol ahead-of-print (ahead-of-print) ◽  
Author(s):  
Fuqin Yang ◽  
Xiaojie Han ◽  
Mingqing Si

Purpose This paper aims to study the influence of three-column groove shell radius, ball radius, lubricating oil viscosity and elastic modulus on the thermal elastohydrodynamic lubrication (TEHL) characteristics and optimisation of the ball-type tripod universal joint. Design/methodology/approach The point contact TEHL model of the joint was developed, and the multi-grid method was used to solve it. The influence of three-column groove shell radius, ball radius, lubricating oil viscosity and elastic modulus on the lubrication characteristics was analysed. Further, the optimisation of the joint TEHL performance was carried out by the Kriging approximation model combined with the multi-objective particle swarm optimisation (MOPSO) algorithm. Findings The research results show that increasing groove shell radius and ball radius can effectively increase the oil film thickness, and decrease the oil film pressure, as well as the temperature rise. Decreasing elastic modulus can reduce the oil film temperature rise and pressure, and increasing viscosity can effectively increase the oil film thickness. The optimised minimum oil film thickness increases by 33.23% and the optimised maximum oil film pressure and maximum temperature rise decrease by 11.92% and 28.87%, respectively. Furthermore, the relative error of each response output is less than 10%. Originality/value This study applies TEHL theory to the tribological research of the ball-type tripod universal joint, and the joint’s lubrication performance is improved greatly by the Kriging model and MOPSO algorithm, which provides an effective measure to raise the joint’s working efficiency.


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