Numerical Investigation on Mixture Formation in a Turbocharged Port-Injection Natural Gas Engine Using Multiple Cycle Simulation

2018 ◽  
Vol 140 (5) ◽  
Author(s):  
Zhenkuo Wu ◽  
Zhiyu Han
Keyword(s):  
Fuel Injection ◽  
Load Condition ◽  
Operating Conditions ◽  
Injection Timing ◽  
Mixture Formation ◽  
Natural Gas Engine ◽  
Cycle Simulation ◽  
Mixture Preparation ◽  
Spark Timing ◽  
Multiple Cycle

In the present study, multidimensional computational fluid dynamics (CFD) simulations were carried out to study mixture formation in a turbocharged port-injection natural gas engine. In order to achieve robust simulation results, multiple cycle simulation was employed to remove the inaccuracies of initial conditions setting. First, the minimal number of simulation cycles required to obtain convergent cycle-to-cycle results was determined. Based on this, the in-cylinder mixture preparation for three typical operating conditions was studied. The effects of fuel injection timing and intake valve open scheme on the mixture formation were evaluated. The results demonstrated that three simulation cycles are needed to achieve convergence of the results for the present study. The analysis of the mixture preparation revealed that only in the initial phase of the intake stroke, there is an obvious difference between the three operating conditions. At the spark timing, for 5500 rpm, full load condition mixture composition throughout the cylinder is flammable, and for 2000 rpm, 2 bar operating condition part of the mixture is lean and nonflammable. The fuel injection timing has an insignificant impact on the mixture flammability at the spark timing. It was observed that the designed nonsynchronous intake valve open scheme has stronger swirl and x-direction tumble motion than the baseline case, leading to better mixture homogeneity and spatial distribution. With an increase in volumetric efficiency, particularly at 2000 rpm, full load condition, by 4.85% compared to the baseline, which is in line with experimental observation.

Evaluation of Fuel Preparation Systems for Lean Premixing-Prevaporizing Combustors

1986 ◽  
Vol 108 (2) ◽  
pp. 391-395
Author(s):  
W. J. Dodds ◽  
E. E. Ekstedt
Keyword(s):  
System Design ◽  
Large Scale ◽  
Fuel Injection ◽  
Operating Conditions ◽  
Turbine Engine ◽  
Fuel Injectors ◽  
Design Concepts ◽  
Mixture Preparation ◽  
Design Variables ◽  
System Length

A series of tests was conducted to provide data for the design of premixing-prevaporizing fuel-air mixture preparation systems for aircraft gas turbine engine combustors. Fifteen configurations of four different fuel-air mixture preparation system design concepts were evaluated to determine fuel-air mixture uniformity at the system exit over a range of conditions representative of cruise operation for a modern commercial turbofan engine. Operating conditions, including pressure, temperature, fuel-air ratio, and velocity had no clear effect on mixture uniformity in systems which used low-pressure fuel injectors. However, performance of systems using pressure atomizing fuel nozzles and large-scale mixing devices was shown to be sensitive to operating conditions. Variations in system design variables were also evaluated and correlated. Mixture uniformity improved with increased system length, pressure drop, and number of fuel injection points per unit area. A premixing system compatible with the combustor envelope of a typical combustion system and capable of providing mixture nonuniformity (standard deviation/mean) below 15% over a typical range of cruise operating conditions was demonstrated.

Multi-Cycle Simulation of the Mixture Formation Process of an High Performance Engine at Part Load Condition

2012 ◽  
Author(s):  
Claudio Forte ◽  
Gian Marco Bianchi ◽  
Enrico Corti ◽  
Stefano Fantoni
Keyword(s):  
High Performance ◽  
Load Condition ◽  
Experimental Tests ◽  
Fuel Mixture ◽  
Critical Issue ◽  
Transient Condition ◽  
Mixture Formation ◽  
Part Load ◽  
Cycle Simulation ◽  
Load Conditions

Transient operation of engines leads to air fuel (A/F) ratio excursions, which can increase engine emissions. These excursions have been attributed to the formation of fuel films in the intake port, which are caused by a portion of the intake fuel impinging and adhering on the relatively cool port surface. These films act as a source or sink which cause the AF variations depending upon the transient condition. Gaining a fundamental understanding of the nature and quantity of such films may assist in future fuel mixture preparation designs that could aid in emission reductions, yet would not require overly expensive nor complicated systems. The control of air to fuel ratio is a critical issue for high performance engines: due to the low stroke-to-bore ratio the maximum power is reached at very high regimes, letting little time to the fuel to evaporate and mix with air. The injector located upstream the throttle causes a lot of fuel to impinge the throttle and intake duct walls, slowing the dynamics of mixture formation in part load conditions. The aim of this work is to present a CFD methodology for the evaluation of mixture formation dynamics applied to a Ducati high performance engine under part load conditions. The phenomena involved in the process are highly heterogeneous, and particular care must be taken to the choice of CFD models and their validation. In the present work all the main models involved in the simulations are validated against experimental tests available in the literature, selected based on the similarity of physical conditions of those of the engine configuration under analysis. The multi-cycle simulation methodology here presented reveals to be a useful tool for the evaluation of the mixture dynamics and for the evaluation of injection wall film compensator models.

Experimental and Theoretical Study of Injection Timing on Performance and Exhaust Emissions in a Port-Injected Gasoline Engine

2006 ◽  
Author(s):  
E. Movahednejad ◽  
F. Ommi ◽  
M. Hosseinalipour ◽  
O. Samimi
Keyword(s):  
Gasoline Engine ◽  
Fuel Injection ◽  
Engine Performance ◽  
Fuel Mixture ◽  
Exhaust Emissions ◽  
Operating Conditions ◽  
Exhaust Emission ◽  
Injection Timing ◽  
Intake Port ◽  
One Dimensional

For spark ignition engines, the fuel-air mixture preparation process is known to have a significant influence on engine performance and exhaust emissions. In this paper, an experimental study is made to characterize the spray characteristics of an injector with multi-disc nozzle used in the engine. The distributions of the droplet size and velocity and volume flux were characterized by a PDA system. Also a model of a 4 cylinder multi-point fuel injection engine was prepared using a fluid dynamics code. By this code one-dimensional, unsteady, multiphase flow in the intake port has been modeled to study the mixture formation process in the intake port. Also, one-dimensional air flow and wall fuel film flow and a two-dimensional fuel droplet flow have been modeled, including the effects of in-cylinder mixture back flows into the port. The accuracy of model was verified using experimental results of the engine testing showing good agreement between the model and the real engine. As a result, predictions are obtained that provide a detailed picture of the air-fuel mixture properties along the intake port. A comparison was made on engine performance and exhaust emission in different fuel injection timing for 2600 rpm and different loads. According to the present investigation, optimum injection timing for different engine operating conditions was found.

scholarly journals The effect of alternative fuels injection timing on toxic substances formation in CI engines

2017 ◽  
Vol 168 (1) ◽  
pp. 73-76
Author(s):  
Marcin WOJS ◽  
Piotr ORLIŃSKI ◽  
Jakub LASOCKI
Keyword(s):  
Diesel Fuel ◽  
Alternative Fuels ◽  
Fuel Injection ◽  
Combustion Process ◽  
Acid Methyl Ester ◽  
Operating Conditions ◽  
Injection Timing ◽  
Toxic Substances ◽  
Important Conclusion ◽  
Ci Engines

The present study describes selected issues associated with the emission level in toxic exhaust gases and fuel injection timing. The study was focused on the following types of fuels: Diesel oil (the base fuel) and the other fuels were the mixture of fatty acid methyl ester with Camelina (L10 – diesel fuel with 10% V/V FAME of Camelina and L20 – diesel fuel with 10% V/V FAME of Camelina) was used. Fuel injection advanced angle was set for three different values – the factory setting – 12° before TDC, later injection – 7° and earlier injection – 17°. The most important conclusion is that in most measurement points registered in the same engine operating conditions, the concentration of fuel NOx in L10 and L20 increased but PM emissions decreased which is caused by active oxygen located in the internal structure of the fuel. This fact contributes to the rise in temperature during the combustion process. At the same time factory settings of the angle makes NOx emissions lower and close to reference fuel.

scholarly journals Individual Cylinder Combustion Optimization to Improve Performance and Fuel Consumption of a Small Turbocharged SI Engine

Energies ◽  
2020 ◽  
Vol 13 (21) ◽  
pp. 5548
Author(s):  
Luca Marchitto ◽  
Cinzia Tornatore ◽  
Luigi Teodosio
Keyword(s):  
Fuel Consumption ◽  
Internal Combustion Engines ◽  
Fuel Injection ◽  
Combustion Process ◽  
Operating Conditions ◽  
Spark Ignition Engine ◽  
Exhaust Emission ◽  
Cycle Variation ◽  
Spark Timing ◽  
Experimental Findings

Stringent exhaust emission and fuel consumption regulations impose the need for new solutions for further development of internal combustion engines. With this in mind, a refined control of the combustion process in each cylinder can represent a useful and affordable way to limit cycle-to-cycle and cylinder-to-cylinder variation reducing CO2 emission. In this paper, a twin-cylinder turbocharged Port Fuel Injection–Spark Ignition engine is experimentally and numerically characterized under different operating conditions in order to investigate the influence of cycle-to-cycle variation and cylinder-to-cylinder variability on the combustion and performance. Significant differences in the combustion behavior between cylinders were found, mainly due to a non-uniform effective in-cylinder air/fuel (A/F) ratio. For each cylinder, the coefficients of variation (CoVs) of selected combustion parameters are used to quantify the cyclic dispersion. Experimental-derived CoV correlations representative of the engine behavior are developed, validated against the measurements in various speed/load points and then coupled to an advanced 1D model of the whole engine. The latter is employed to reproduce the experimental findings, taking into account the effects of cycle-to-cycle variation. Once validated, the whole model is applied to optimize single cylinder operation, mainly acting on the spark timing and fuel injection, with the aim to reduce the specific fuel consumption and cyclic dispersion.

Computational and Experimental Analysis of Direct CNG Injection and Mixture Formation in a Spark Ignition Research Engine

2010 ◽  
Author(s):  
Mirko Baratta ◽  
Andrea E. Catania ◽  
Francesco C. Pesce
Keyword(s):  
Numerical Model ◽  
Combustion Chamber ◽  
Cone Angle ◽  
Combustion Process ◽  
Laser Induced Fluorescence ◽  
Operating Conditions ◽  
Design Parameters ◽  
Experimental Investigations ◽  
Injection Timing ◽  
Mixture Formation

Direct injection (DI) of compressed natural gas (CNG) under high pressure conditions is a topic of great interest, owing to its potential for improving SI engine performance and fuel consumption. However, relevant technical difficulties have yet to be resolved in order to stabilize combustion process, especially for stratified engine operating conditions. The present paper is focused on experimental and numerical investigations of the jet formation and fuel-air mixing process in a research optical-access single-cylinder engine. The engine is based on the multi-cylinder engine under development within the European Community (EC) VII Framework Program (FP) InGAS Integrated Project, and features a centrally mounted poppet-valve injector on a pent-roof combustion chamber with a bowl in piston. Experimental investigations were made by means of the planar laser-induced fluorescence technique, and revealed a cycle-to-cycle jet shape variability. In particular, for specific cylinder pressure values at the start of injection, the jet can adhere to chamber walls for a relevant number of cycles, leading to an ‘umbrella-like’ shape. This can change the mixing capabilities of the combustion chamber and cause instabilities in the combustion process. The mentioned behaviour is strongly dependent not only on the injection and cylinder pressures, but also on important design parameters, such as needle cone angle and in-chamber injector protrusion. For this reason, in order to obtain a deep insight into the injected gas behaviour on an average cycle basis, the experimental investigation was supported by a numerical analysis. Simulations were carried out by an optimized variable-density finite-volume numerical model which was built within the Star-CD environment. A previously developed and validated ‘virtual injector’ model was implemented. The outcomes of the numerical model were compared to laser-induced fluorescence images, for both stratified- and homogeneous-charge engine operating conditions and a good agreement was obtained, substantiating the reliability of the applied computational model. Then, the effects of the injector protrusion in the combustion chamber and of injection timing were analyzed, and their impact on jet stability and mixture-formation process was analyzed.

Particulate Matter Emission Comparison of Spark Ignition Direct Injection (SIDI) and Port Fuel Injection (PFI) Operation of a Boosted Gasoline Engine

2013 ◽  
Author(s):  
Jianye Su ◽  
Weiyang Lin ◽  
Jeff Sterniak ◽  
Min Xu ◽  
Stanislav V. Bohac
Keyword(s):  
Particulate Matter ◽  
Gasoline Engine ◽  
Fuel Injection ◽  
Direct Injection ◽  
Spark Ignition ◽  
Specific Power ◽  
Injection Timing ◽  
Gasoline Engines ◽  
Port Fuel Injection ◽  
Spark Timing

Spark ignition direct injection (SIDI) gasoline engines, especially in downsized boosted engine platforms, are increasing their market share relative to port fuel injection (PFI) engines in U.S., European and Chinese vehicles due to better fuel economy by enabling higher compression ratios and higher specific power output. However, particulate matter (PM) emissions from engines are becoming a concern due to adverse human health and environment effects, and more stringent emission standards. To conduct a PM number and size comparison between SIDI and PFI systems, a 2.0 L boosted gasoline engine has been equipped and tested with both systems at different loads, air fuel ratios, spark timings, fuel pressures and injection timings for SIDI operation and loads, air fuel ratios and spark timings for PFI operation. Regardless of load, air fuel ratio, spark timing, fuel pressure, and injection timing, particle size distribution from SIDI and PFI is shown to be bimodal, exhibiting nucleation and accumulation mode particles. SIDI produces particle numbers that are an order of magnitude greater than PFI. Particle number can be reduced by retarding spark timing and operating the engine lean, both for SIDI and PFI operation. Increasing fuel injection pressure and optimizing injection timing with SIDI also reduces PM emissions. This study provides insight into the differences in PM emissions from boosted SIDI and PFI engines and an evaluation of PM reduction potential by varying engine operating parameters in boosted SIDI and PFI gasoline engines.

Particulate Matter Emission Comparison of Spark Ignition Direct Injection (SIDI) and Port Fuel Injection (PFI) Operation of a Boosted Gasoline Engine

2014 ◽  
Vol 136 (9) ◽  
Author(s):  
Jianye Su ◽  
Weiyang Lin ◽  
Jeff Sterniak ◽  
Min Xu ◽  
Stanislav V. Bohac
Keyword(s):  
Particulate Matter ◽  
Gasoline Engine ◽  
Fuel Injection ◽  
Direct Injection ◽  
Spark Ignition ◽  
Specific Power ◽  
Injection Timing ◽  
Gasoline Engines ◽  
Port Fuel Injection ◽  
Spark Timing

Spark ignition direct injection (SIDI) gasoline engines, especially in downsized boosted engine platforms, are increasing their market share relative to port fuel injection (PFI) engines in U.S., European and Chinese vehicles due to better fuel economy by enabling higher compression ratios and higher specific power output. However, particulate matter (PM) emissions from engines are becoming a concern due to adverse human health and environment effects, and more stringent emission standards. To conduct a PM number and size comparison between SIDI and PFI systems, a 2.0 L boosted gasoline engine has been equipped and tested with both systems at different loads, air fuel ratios, spark timings, fuel pressures and injection timings for SIDI operation and loads, air fuel ratios and spark timings for PFI operation. Regardless of load, air fuel ratio, spark timing, fuel pressure, and injection timing, particle size distribution from SIDI and PFI is shown to be bimodal, exhibiting nucleation and accumulation mode particles. SIDI produces particle numbers that are an order of magnitude greater than PFI. Particle number can be reduced by retarding spark timing and operating the engine lean, both for SIDI and PFI operation. Increasing fuel injection pressure and optimizing injection timing with SIDI also reduces PM emissions. This study provides insight into the differences in PM emissions from boosted SIDI and PFI engines and an evaluation of PM reduction potential by varying engine operating parameters in boosted SIDI and PFI gasoline engines.

scholarly journals Influence and strategy optimization of fuel injection timing on PN and fuel consumption

2021 ◽  
Vol 268 ◽  
pp. 01053
Author(s):  
Liyun Qian ◽  
Yimin Wang ◽  
Zhikun Deng ◽  
Lihui Wang ◽  
Xionghui Zou
Keyword(s):  
Fuel Consumption ◽  
Gasoline Engine ◽  
Fuel Injection ◽  
Operating Conditions ◽  
Injection Timing ◽  
Fuel Injection Timing ◽  
Medium Speed ◽  
Low Load ◽  
The Impact ◽  
Load Conditions

During the development of a CN Ⅵ light vehicle equipped with a GDI gasoline engine, the phenomenon of high PN appeared. In response to the operating conditions of the engine running in the WLTC cycle, a corresponding SOI sweep was performed on the dyno bench. The PN emissions of the engine has reduced by optimizing of SOI. The results show that when the SOI is sufficiently advanced, the oil film formed by the collision of the spray and the piston causes the PN emissions to increase significantly. In order to avoid the deterioration of the PN emissions, the SOI should be appropriately postponed. In the low load conditions, it is more appropriate to calibrate the SOI at 295°CA and 290°CA. In the medium speed area, it is more suitable to set it at 300°CA or later. The SOI in the higher speed area can be slightly advanced if necessary. And the impact of SOI on fuel consumption is more obvious at low speeds, but it is not obvious at the conditions of medium to high loads and speeds.

scholarly journals Effect of Load on Close-Coupled Post-Injection Efficacy for Soot Reduction in an Optical Heavy-Duty Diesel Research Engine

2014 ◽  
Vol 136 (10) ◽  
Author(s):  
Jacqueline O’Connor ◽  
Mark Musculus
Keyword(s):  
High Efficiency ◽  
Fuel Injection ◽  
Operating Conditions ◽  
Optical Measurements ◽  
Injection Timing ◽  
Post Injection ◽  
Heavy Duty ◽  
Wide Range ◽  
Main Injection ◽  
Heavy Duty Diesel

The use of close-coupled post injections is an in-cylinder soot-reduction technique that has much promise for high efficiency heavy-duty diesel engines. Close-coupled post injections, short injections of fuel that occur soon after the end of the main fuel injection, have been known to reduce engine-out soot at a wide range of engine operating conditions, including variations in injection timing, exhaust gas recirculation (EGR) level, load, boost, and speed. While many studies have investigated the performance of post injections, the details of the mechanism by which soot is reduced remains unclear. In this study, we have measured the efficacy of post injections over a range of load conditions, at constant speed, boost, and rail pressure, in a heavy-duty optically-accessible research diesel engine. Here, the base load is varied by changing the main-injection duration. Measurements of engine-out soot indicate that not only does the efficacy of a post injection decrease at higher engine loads, but that the range of post-injection durations over which soot reduction is achievable is limited at higher loads. Optical measurements, including the natural luminescence of soot and planar laser-induced incandescence of soot, provide information about the spatiotemporal development of in-cylinder soot through the cycle in cases with and without post-injections. The optical results indicate that the post injection behaves similarly at different loads, but that its relative efficacy decreases due to the increase in soot resulting from longer main-injection durations.

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