Compressor Instability Analysis Within a Hybrid System Subject to Cycle Uncertainties

Author(s):  
Alessandra Cuneo ◽  
Alberto Traverso ◽  
Aristide F. Massardo

The dynamic modeling of energy systems can be used for different purposes, obtaining important information both for the design phase and control system strategies, increasing the confidence during experimental phase. Such analysis in dynamic conditions is generally performed considering fixed values for both geometrical and operational parameters such as volumes, orifices, but also initial temperatures, pressure. However, such characteristics are often subject to uncertainty, either because they are not known accurately or because they may depend on the operating conditions at the beginning of the relevant transient. With focus on a gas turbine fuel cell hybrid system (HS), compressor surge may or may not occur during transients, depending on the aforementioned cycle characteristics; hence, compressor surge events are affected by uncertainty. In this paper, a stochastic analysis was performed taking into account an emergency shut-down (ESD) in a fuel cell gas turbine HS, modeled with TRANSEO, a deterministic tool for the dynamic simulations. The aim of the paper is to identify the main parameters that impact on compressor surge margin. The stochastic analysis was performed through the response sensitivity analysis (RSA) method, a sensitivity-based approximation approach that overcomes the computational burden of sampling methods. The results show that the minimum surge margin occurs in two different ranges of rotational speed: a high-speed range and a low-speed range. The temperature and geometrical characteristics of the pressure vessel, where the fuel cell is installed, are the two main parameters that affect the surge margin during an emergency shut down.

Author(s):  
Alessandra Cuneo ◽  
Alberto Traverso ◽  
Aristide F. Massardo

The transient/dynamic modeling of energy systems can be used for different purposes. Important information can be obtained and used for the design phase. The control system and strategies can be safely tested on transient/dynamic models in simulation, increasing the confidence during experimental phase. Furthermore, these models can be used to acquire useful information for safety case. The analysis of energy systems in dynamic conditions is generally performed considering fixed values for both geometrical and operational parameters such as volumes, orifices, but also initial temperatures, pressure, etc. However, such characteristics are often subject to uncertainty, either because they are not known accurately or because they may depend on the operating conditions at the beginning of the relevant transient. With focus on a micro-gas turbine fuel cell hybrid system, compressor surge may or may not occur during transients, depending on the aforementioned cycle characteristics; hence compressor surge events are affected by uncertainty. In this paper, a stochastic analysis was performed taking into account an emergency shut-down in a fuel cell gas turbine hybrid system, modelled with TRANSEO, a deterministic tool for the transient and dynamic simulations of energy systems. The aim of the paper is to identify the main parameters that impact on compressor surge margin. The stochastic analysis was performed through the RSA (Response Sensitivity Analysis) method, a sensitivity-based approximation approach that overcomes the computational burden of sampling methods such as MCS (Monte-Carlo Simulation). The results show that the minimum surge margin occurs in two different ranges of rotational speed: a high-speed range and a low-speed range, the latter being more sensitive for surge occurrence. The temperature and geometrical characteristic of the outer pressure vessel, where the fuel cell is installed, are the two main parameters that affect the surge margin during an emergency shut down.


2010 ◽  
Vol 171-172 ◽  
pp. 319-322
Author(s):  
Hong Bin Zhao ◽  
Xu Liu

The simulation and analyses of a “bottoming cycle” solid oxide fuel cell–gas turbine (SOFC–GT) hybrid system at the standard atmospheric condition is presented in this paper. The fuel cell model used in this research work is based on a tubular Siemens–Westinghouse–type SOFC with 1.8MW capacity. Energy and exergy analyses of the whole system at fixed conditions are carried out. Then, comparisons of the exergy destruction and exergy efficiency of each component are also conducted to determine the potential capability of the hybrid system to generate power. Moreover, the effects of operating conditions including fuel flow rate and SOFC operating temperature on performances of the hybrid system are analyzed.


Author(s):  
Xiaojing Lv ◽  
Chaohao Lu ◽  
Xinjian Zhu ◽  
Yiwu Weng

The effect of biomass gas on the safety performance of a solid oxide fuel cell (SOFC)/micro gas turbine (GT) hybrid system was studied with consideration of the fuel cell working temperature, fuel cell temperature gradient requirement, compressor surge zone, and turbine inlet temperature (TIT). The safety performance of the hybrid system on the design condition and off-design condition was also analyzed. Results show that the hybrid system is good adaptability to low concentrations of biomass gas. The electrical efficiency could reach 50% with different biomass gases and is higher than the other combined power systems that used biomass gas. The wood chip gas (WCG) would make the fuel cell or GT easier overheat than the other three gases. The cotton wood gas (CWG) and corn stalk gas (CSG) are easy to cause the TIT too low or the compressor surge. In the safety zone, considering the hybrid system load adjustment range, the effecting order (from large to small, following is same) is WCG, grape seed gas (GSG), CSG, and CWG. Considering the hybrid system electric efficiency, the effecting order is WCG, GSG, CWG, and CSG.


Author(s):  
Mohamed Gadalla ◽  
Nabil Al Aid

In this study, a complete economic analysis of integrating different types of fuel cells in Gas Turbine power plants is conducted. The paper investigates the performance of a hybrid system that comprises of a SOFC (Solid-Oxide-Fuel-Cell), a PEMFC (polymer electrolyte membrane fuel Cell), and SOFC-PEMFC which is/are integrated into a Gas Turbine power plant. Detailed modeling, thermodynamic, kinetic, geometric models are developed, implemented and validated for the synthesis/design and operational analysis of the combined hybrid system. The economic analysis is considered to be the basic concepts for thermo-economic optimization of the power plant under investigation, with the aim of finding the optimum set of design/operating parameters. Moreover, one of the aims of this paper is to present a detailed economic analysis of a highly coupled PEMFC-SOFC–GT hybrid plant, paying special attention to the sources of inefficiency and analyzing their variations with respect to changes in their operational parameters.


Author(s):  
Wei Jiang ◽  
Ruixian Fang ◽  
Jamil Khan ◽  
Roger Dougal

Control strategy plays a significant role in ensuring system stability and performance as well as equipment protection for maximum service life. This work is aimed at investigating the control strategies for start-up and part-load operating conditions of the solid oxide fuel cell/gas turbine (SOFC/GT) hybrid system. First, a dynamic SOFC/GT hybrid cycle, based on the thermodynamic modeling of system components, has been successfully developed and simulated in the virtual test bed simulation environment. The one-dimensional tubular SOFC model is based on the electrochemical and thermal modeling, accounting for voltage losses and temperature dynamics. The single cell is discretized using a finite volume method where all the governing equations are solved for each finite volume. Two operating conditions, start-up and part load, are employed to investigate the control strategies of the SOFC/GT hybrid cycle. In particular, start-up control is adopted to ensure the initial rotation speed of a compressor and a turbine for a system-level operation. The control objective for the part-load operation regardless of load changes, as proposed, is to maintain constant fuel utilization and a fairly constant SOFC temperature within a small range by manipulating the fuel mass flow and air mass flow. To this end, the dynamic electrical characteristics such as cell voltage, current density, and temperature under the part load are simulated and analyzed. Several feedback control cycles are designed from the dynamic responses of electrical characteristics. Control cycles combined with control related variables are introduced and discussed.


2006 ◽  
Author(s):  
John VanOsdol ◽  
Dave Tucker

Thermodynamic efficiency must be considered in the effective analysis of gas turbine fuel cell power generation system performance. In most numerical simulations of hybrid systems, the use of compressor maps and turbine maps are neglected. It is assumed that the design criterion generated by the system model can be met by the manufacturer of these items. These system models may use partial information from a compressor map, or a turbine map, but they fail to match all the operating conditions of both maps in a hybrid configuration. Also, to simplify the calculations that are performed by the complex hybrid system models, the effects of heat transfer and fluid dynamic drag are often decoupled. When system calculations are done in this way, the resulting calculations for system efficiency may suffer error. Hybrid system designers need a simple method to calculate the system performance directly from the maps of real compressors and real turbines that currently exist, and that would be part of a hybrid system. In this work, a simple procedure is illustrated where a coupled analysis of the various system components is performed and included as part of the system model. This analysis is done using the compressor and turbine maps of the hybrid performance project hardware at the U.S. Department of Energy, National Energy Technology Laboratory (NETL). Model parameters are tuned using experimental conditions and results are obtained. The results show the importance of aerodynamic coupling in system models, and how this coupling affects the system efficiency calculations. This coupling becomes important especially for the variable density flows that are typically found in combustors, heat exchangers and fuel cells.


Author(s):  
Ji Ho Ahn ◽  
Tong Seop Kim

Owing to the increasing consumption of fossil fuels and emission of greenhouse gases, interests in highly efficient and low carbon emitting power systems are growing fast. Several research groups have been suggesting advanced systems based on fuel cells and have also been applying carbon capture and storage technology to satisfy the demand for clean energy. In this study, the performance of a hybrid system, which is a combination of a molten carbonate fuel cell (MCFC) with oxy-combustion carbon capture and an indirectly fired micro gas turbine (MGT) was predicted. A 2.5MW MCFC system that is used in commercial applications was used as the reference system so that the results of the study could be applicable to practical situations. The ambient pressure type hybrid system was modeled by referring to the design parameters of an MGT that is currently being developed. A semi-closed type design characterized by flow recirculation was adopted for this hybrid system. A part of the recirculating gas is converted into liquefied carbon dioxide and captured for storage at the carbon separation unit. Almost 100% carbon dioxide capture is possible with this system. In these systems, the output power of the fuel cell is larger than in the normal hybrid system without carbon capture because the partial pressure of carbon dioxide increases. The increased cell power partially compensates for the power loss due to the carbon capture and MGT power reduction. The dependence of net system efficiency of the oxy-hybrid on compressor pressure ratio is marginal, especially beyond an optimal value.


2014 ◽  
Vol 257 ◽  
pp. 412-420 ◽  
Author(s):  
Dustin McLarty ◽  
Jack Brouwer ◽  
Scott Samuelsen

Author(s):  
Nana Zhou ◽  
Chen Yang ◽  
David Tucker

Thermal management in the fuel cell component of a direct fired solid oxide fuel cell gas turbine (SOFC/GT) hybrid power system, especially during an imposed load transient, can be improved by effective management and control of the cathode air mass flow. The response of gas turbine hardware system and the fuel cell stack to the cathode air mass flow transient was evaluated using a hardware-based simulation facility designed and built by the U.S. Department of Energy, National Energy Technology Laboratory (NETL). The disturbances of the cathode air mass flow were accomplished by diverting air around the fuel cell system through the manipulation of a hot-air bypass valve in open loop experiments. The dynamic responses of the SOFC/GT hybrid system were studied in this paper. The evaluation included distributed temperatures, current densities, heat generation and losses along the fuel cell over the course of the transient along with localized temperature gradients. The reduction of cathode air mass flow resulted in a sharp decrease and partial recovery of the thermal effluent from the fuel cell system in the first 10 seconds. In contrast, the turbine rotational speed did not exhibit a similar trend. The collection of distributed fuel cell and turbine trends obtained will be used in the development of controls to mitigate failure and extend life during operational transients.


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