Influence of Casing Treatment on the Operating Range of Axial Compressors

1982 ◽  
Author(s):  
J. Paulon ◽  
D. Dehondt
Keyword(s):  
Axial Flow ◽  
Outer Wall ◽  
Groove Depth ◽  
Experimental Investigations ◽  
Casing Treatment ◽  
Axial Compressors ◽  
Operating Range ◽  
Geometric Configurations ◽  
Surge Margin ◽  
Casing Treatments

Experimental investigations brought to light the possibilities of broadening the operating range of axial flow compressors by means of outer wall casing treatments such as grooves, honeycombs or cavities. The industrial use of these techniques is however limited by uncertainties on the effectiveness of these treatments as, while they are very beneficial in some cases, they deteriorate the performance of the machine in some others. A theoretical investigation has been conducted on the flow field in cavities most commonly used, and laws for determining the groove depth have been established which account for the surge margin improvement obtained in some cases and make it possible to dismiss inefficient geometric configurations. A comparison between theory and experiment is presented, based on test results published in the literature and on an experimentation on two industrial compressors.

Experimental Investigation on the Effect of Porosity of Bend Skewed Casing Treatment on a Single Stage Transonic Axial Flow Compressor

2014 ◽  
Author(s):  
Dilipkumar B. Alone ◽  
Subramani Satish Kumar ◽  
Shobhavathy Thimmaiah ◽  
Janaki Rami Reddy Mudipalli ◽  
A. M. Pradeep ◽  
...  
Keyword(s):  
Experimental Investigation ◽  
Axial Flow ◽  
Compressor Stage ◽  
Casing Treatment ◽  
Operating Range ◽  
Axial Flow Compressor ◽  
Transonic Compressor ◽  
Stable Operating ◽  
Flow Compressor ◽  
Casing Treatments

A bend skewed casing treatment was designed, to study the influence of one of its geometrical parameter porosity on the stable performance of single stage transonic axial flow compressor. The compressor was designed for the stage total-to-total pressure ratio of 1.35, corrected mass flow rate of 22 kg/s at corrected design speed of 12930 RPM. Bend skewed casing treatment has an axial inlet segment till 50% of the total length and rear segment that is skewed by 45° in the direction of the rotor tip section stagger. Both the sections were oriented at a skew angle of 45° to the radial plane such that the flow exiting the slot is in counter-clockwise direction to that of the rotor direction. The casing treatment slot width was equal to the maximum thickness of the rotor blades. Three casing treatment configurations were identified for the current experimental investigation. All the treatment geometries considered for the experimental research have lower porosities than reported in the open literatures. The effect of the porosity parameter on the performance of transonic compressor stage was evaluated at two axial coverages of 20% and 40% relative to the rotor tip axial chord. Performance maps were obtained for the solid casing and casing treatment with three different porosities. Comparative studies were carried out and experimental results showed a maximum of 65% improvement in the stable operating range of the compressor for one of the treatment configurations. It was also observed that the stable operating range of the compressor increases with an increase in the casing treatment porosity. All the casing treatment configurations showed that the compressor stall occurs at lower mass flows as compared to the solid casing. Compressor stage peak efficiency shows significant degradations with increase in the porosity as compared to solid casing. Detailed blade element performances were also obtained using calibrated multi-hole aerodynamic probe. Comparative variations of flow parameters like absolute flow angle, Mach number were studied at full flow and near stall conditions for the solid casing and casing treatment configurations. Hot wire measurements show very high fluctuation in the inlet axial velocity in the presence of solid casing as compared to casing treatments. Experimental investigation revealed that the porosity of the casing treatments has strong influence on the transonic compressor stage performance.

Influencing Parameters of Tip Blowing Interacting With Rotor Tip Flow

2016 ◽  
Vol 139 (2) ◽  
Author(s):  
Cyril Guinet ◽  
André Inzenhofer ◽  
Volker Gümmer
Keyword(s):  
Geometric Model ◽  
Axial Compressor ◽  
Axial Flow ◽  
Navier Stokes ◽  
Axial Position ◽  
Design Parameters ◽  
Stall Margin ◽  
Casing Treatment ◽  
Transonic Compressor ◽  
Casing Treatments

The design space of axial-flow compressors is restricted by stability issues. Different axial-type casing treatments (CTs) have shown their ability to enhance compressor stability and to influence efficiency. Casing treatments have proven to be effective, but there still is need for more detailed investigations and gain of understanding for the underlying flow mechanism. Casing treatments are known to have a multitude of effects on the near-casing 3D flow field. For transonic compressor rotors, these are more complex, as super- and subsonic flow regions alternate while interacting with the casing treatment. To derive design rules, it is important to quantify the influence of the casing treatment on the different tip flow phenomena. Designing a casing treatment in a way that it antagonizes only the deteriorating secondary flow effects can be seen as a method to enhance stability while increasing efficiency. The numerical studies are carried out on a tip-critical rotor of a 1.5-stage transonic axial compressor. The examined recirculating tip blowing casing treatment (TBCT) consists of a recirculating channel with an air off-take above the rotor and an injection nozzle in front of the rotor. The design and functioning of the casing treatment are influenced by various parameters. A variation of the geometry of the tip blowing, more specifically the nozzle aspect ratio, the axial position, or the tangential orientation of the injection port, was carried out to identify key levers. The tip blowing casing treatment is defined as a parameterized geometric model and is automatically meshed. A sensitivity analysis of the respective design parameters of the tip blowing is carried out on a single rotor row. Their impact on overall efficiency and their ability to improve stall margin are evaluated. The study is carried out using unsteady Reynolds-averaged Navier–Stokes (URANS) simulations.

scholarly journals Flow mechanism of affecting an axial flow compressor performance and stability with cross-blade slot casing treatments

2018 ◽  
Vol 233 (1) ◽  
pp. 17-36 ◽  
Author(s):  
HaoGuang Zhang ◽  
XuDong Zhang ◽  
YanHui Wu ◽  
WuLi Chu ◽  
HaiYang Kuang
Keyword(s):  
Axial Flow ◽  
Low Energy ◽  
Peak Efficiency ◽  
Stall Margin ◽  
Casing Treatment ◽  
Flow Loss ◽  
Stall Margin Improvement ◽  
And Performance ◽  
Flow Compressor ◽  
Casing Treatments

The objective of this study is to evaluate the effect of cross-blade slot casing treatment on the stability and performance of an axial flow compressor rotor. The experimental and unsteady calculated results both show that cross-blade slot casing treatment can generate about 22% stall margin improvement, and the compressor peak efficiency is reduced by about 13%. The detailed flow-field analyses indicate that the sucked and injected flow caused by the slots of cross-blade slot casing treatment can restrain the rotor tip passage blockage, which is made by the low energy tip clearance leakage vortex. When cross-blade slot casing treatment is applied, not only the rotor wheel flange work becomes lower in most of the rotor blade span, but also the flow loss in the blade tip passage becomes fairly large due to the strong interaction between the mainstream and the injected flows made by the slots. As a result, the compressor total pressure ratio and efficiency for cross-blade slot casing treatment are reduced obviously. Three kinds of new cross-blade slot casing treatment were designed according to the previous successful experience and investigated in this paper. The numerical results show that the new three cross-blade slot casing treatments both generate about 54% stall margin improvement at the cost of minor peak efficiency. For one new cross-blade slot casing treatment (CSCT2), the compressor peak efficiency is reduced by about 0.3%. The low energy TLV, which is present for cross-blade slot casing treatment, is removed by the strong sucked flow made by CSCT2. Moreover, the interaction between the mainstream and the injected flows caused by CSCT2 becomes weak obviously, and the corresponding flow loss is reduced greatly. Hence, the compressor stability and performance with CSCT2 are higher than those with cross-blade slot casing treatment.

Experimental study of self-recirculating casing treatment in a subsonic axial flow compressor

2016 ◽  
Vol 230 (8) ◽  
pp. 805-818 ◽  
Author(s):  
Wei Wang ◽  
Wuli Chu ◽  
Haoguang Zhang ◽  
Yanhui Wu
Keyword(s):  
Axial Flow ◽  
Operating Conditions ◽  
Geometrical Parameters ◽  
Flow Angle ◽  
Casing Treatment ◽  
Axial Flow Compressor ◽  
Blade Tip ◽  
Overall Performance ◽  
Flow Compressor ◽  
Casing Treatments

Parametric studies of recirculating casing treatment were experimentally performed in a subsonic axial flow compressor. The recirculating casing treatment was parameterized with injector throat height, injection position, and circumferential coverage percentage. Eighteen recirculating casing treatments were tested to study the effects on compressor stability and on the compressor overall performance at three blade speeds. The profiles of recirculating casing treatment were optimized to minimize the losses generated by air recirculation. In the experiment, the stalling mass flow rate, total pressure ratio, and adiabatic efficiency of the compressor were measured to study the steady-state effects on the compressor performance of recirculating casing treatments, and static pressure disturbances on the casing wall were monitored to study the influence on stall dynamics. Results indicate that both the compressor stability and overall performance can be improved through recirculating casing treatment with appropriate geometrical parameters for all the test speeds. The influence on stall margin of one geometric parameter often depends on the choice of others, i.e. the interaction effects exist. In general, the recirculating casing treatment with a moderate injector throat and a large circumferential coverage is the optimal choice to enhance compressor stability. The injector of recirculating casing treatment should be placed upstream of the blade tip leading edge and the injector throat height should be lower than four times the rotor tip gap for the benefits of compressor efficiency. At 71% speed, the blade tip loading is decreased through recirculating casing treatment at the operating condition of near peak efficiency and increased near stall. Moreover, the outlet absolute flow angle is reduced in the tip region and enhanced at lower blade spans for both operating conditions. The stall inceptions are not changed with the implementation of recirculating casing treatment for all the test speeds, but the stall patterns are altered at 33% and 53% speeds, i.e. the stall with two cells is detected in the recirculating casing treatment compared with the solid casing with only one stall cell.

Study of Casing Treatment Effects in Axial Flow Compressors

1975 ◽  
Vol 97 (4) ◽  
pp. 477-483 ◽  
Author(s):  
M. P. Boyce ◽  
R. N. Schiller ◽  
A. R. Desai
Keyword(s):  
Axial Flow ◽  
Stability Margin ◽  
Stable Operation ◽  
Stability Margins ◽  
Casing Treatment ◽  
Blade Tip ◽  
Flow Compressor ◽  
The Stability ◽  
Casing Treatments ◽  
Axial Flow Compressors

The phenomenon of surge in an axial flow compressor has long eluded the analytical fluid dynamist. In the recent years, a growing degree of improvement and sophistication in the design of axial flow compressors to achieve higher pressure ratios has resulted in increasingly narrow domains of stable operation. A search for improving stability margins revealed the importance of the blade tip region and casing treatments. The authors have approached the problem by both experimental and analytical methods. The results are mutually confirming. Important new inroads have been made in understanding the flow in the blade tip region, operation of casing treatments and the mechanism of the onset of surge. Some significant conclusions in the selection and design of casing treatments and their effects on the stability margin are presented and explained on the basis of experimental and theoretical results.

Axial Location of Casing Treatment in Multistage Axial Flow Compressors

2005 ◽  
Author(s):  
Junqiang Zhu ◽  
Yanhui Wu ◽  
Wuli Chu
Keyword(s):  
Axial Flow ◽  
Pressure Rise ◽  
Prediction Method ◽  
Experimental Investigations ◽  
Maximum Pressure ◽  
Critical Stage ◽  
Stall Margin ◽  
Casing Treatment ◽  
Axial Location ◽  
Multistage Compressor

Koch in Ref. 1 presented a procedure for estimating the maximum pressure rise potential of axial flow compressor stages. When used in conjunction with a stage stacking off-design performance prediction method, it can indicate which stage is likely to be responsible for stalling a multistage compressor. Based on Koch’s approach, it is believed that the casing over the stage that stalls first (critical stage) should be treated in order to prevent or reduce the possibility of stalling. With the help of a two-stage compressor test rig, experimental investigations on the stage stalling and the ideal axial location of the treated casing in the multistage environment were performed using a recessed circumferential slot casing treatment. Experimental results indicate that it is possible to predict the stage that stalls first using Koch’s engineering method. In addition, it was verified that if the casing treatment was located over the critical stage, the stall margin of the whole multistage compressor could be improved significantly.

Numerical Investigation of a Single Circumferential Groove Casing Treatment on Three Different Compressor Rotors

2011 ◽  
Author(s):  
F. Heinichen ◽  
V. Gu¨mmer ◽  
H.-P. Schiffer
Keyword(s):  
Aerodynamic Performance ◽  
Tip Clearance ◽  
Shock Interaction ◽  
Casing Treatment ◽  
Axial Compressors ◽  
Transonic Compressor ◽  
Circumferential Groove ◽  
Number Of Publications ◽  
Tip Clearance Vortex ◽  
Casing Treatments

In axial compressors, casing treatments represent a passive method to increase the working range without the need to modify the blade geometry. The majority of the open literature on the topic considers one or several casing treatment variants on the same compressor. The question how one casing treatment and its basic mechanisms can be transferred to a different compressor is only covered in a small number of publications. This paper tries to fill this gap by applying a single circumferential groove type casing treatment to three different transonic compressor rotors. It is demonstrated numerically that the casing treatment is able to improve the aerodynamic performance of all three rotors. Detailed investigation of the flow field near the rotor tip shows that the single circumferential groove works by influencing the interaction between the tip clearance vortex and the shock. Hence, this type of casing treatment can be generalized to transonic rotors with a stall mechanism that is based on tip clearance vortex-shock interaction.

Computational Analysis of Passive Stall Delay Through Vaned Recess Treatment

2001 ◽  
Author(s):  
A. Ghila ◽  
A. Tourlidakis
Keyword(s):  
Axial Flow ◽  
Pressure Rise ◽  
Navier Stokes ◽  
Working Mechanism ◽  
Significant Drop ◽  
Stall Margin ◽  
Casing Treatment ◽  
Work Input ◽  
Stall Margin Improvement ◽  
Casing Treatments

This paper presents a computational investigation of flows in a single axial flow fan with and without casing treatment. It analyses the effect of the recess casing treatment on stall margin improvement as well as its influence on global performance parameters. The paper seeks to offer a contribution to the understanding of the physical processes occurring when approaching stall and the working mechanism by which casing treatments improve stall margin. A Reynolds-Averaged Navier-Stokes CFD code was used for the analysis and the numerical investigation of the overall performance, efficiency and work-input characteristics of the fan were found to agree very well with previously reported experimental results. The effect of casing treatment was investigated using two types of configurations, vaneless and vaned casing. The vaneless casing treatment produced a sizeable stall margin improvement with negligible loss of efficiency. The recess was fitted later with vanes and was shown to offer both a further stall margin improvement and an increase in the pressure rise coefficient without any significant drop in efficiency at design conditions.

An Investigation of Centrifugal Compressor Stability Enhancement Using a Novel Vaned Diffuser Recirculation Technique

2018 ◽  
Vol 140 (12) ◽  
Author(s):  
Lee Galloway ◽  
Daniel Rusch ◽  
Stephen Spence ◽  
Klemens Vogel ◽  
René Hunziker ◽  
...  
Keyword(s):  
Mass Flow ◽  
Centrifugal Compressor ◽  
Pressure Ratio ◽  
Vaned Diffuser ◽  
Casing Treatment ◽  
Operating Range ◽  
Stable Operating ◽  
Mass Flow Rates ◽  
Low Mass ◽  
Casing Treatments

The main centrifugal compressor performance criteria are pressure ratio, efficiency, and wide flow range. The relative importance of these criteria, and therefore the optimum design balance, varies between different applications. Vaned diffusers are generally used for high-performance applications as they can achieve higher efficiencies and pressure ratios, but have a reduced operating range, in comparison to vaneless diffusers. Many impeller-based casing treatments have been developed to enlarge the operating range of centrifugal compressors over the last decades but there is much less information available in open literature for diffuser focused methods, and they are not widely adopted in commercial compressor stages. The development of aerodynamic instabilities at low mass flow rate operating conditions can lead to the onset of rotating stall or surge, limiting the stable operating range of the centrifugal compressor stage. More understanding of these aerodynamic instabilities has been established in recent years. Based on this additional knowledge, new casing treatments can be developed to prevent or suppress the development of these instabilities, thus increasing the compressor stability at low mass flow rates. This paper presents a novel vaned diffuser casing treatment that successfully increased the stable operating range at low mass flow rates and high pressure ratios. Detailed experimental measurements from a high pressure ratio turbocharger compressor stage combined with complementary CFD simulations were used to examine the effect of the new diffuser casing treatment on the compressor flow field and led to the improvement in overall compressor stability. A detailed description of how the new casing treatment operates is presented within the paper.

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