scholarly journals Development and Testing of the 13MW Class Heavy Duty Gas Turbine MF-111

Author(s):  
Eiji Akita ◽  
Kuniaki Aoyama ◽  
Yoshiaki Tsukuda ◽  
Ichiro Fukue ◽  
Sunao Aoki

A new 13 MW class heavy duty gas turbine “MF-111” with the combustor outlet temperature of 1250°C (1523 K) was developed and tested. The thermal efficiency of MF-111 is designed to be 32% for simple-cycle and 45% in combined-cycle operation. MF-111 has single-shaft configuration, 15-stage axial flow compressor, 8 cannular type combustors and 3-stage axial flow turbine. Advanced cooling technology was incorporated for the turbine and the combustor design to be capable of higher combustor outlet temperature. The prototype was shoptested at full load in April, 1986. The performance and the metal temperatures of hot parts were confirmed to well satisfy the design goal. The first machine of MF-111 started the commercial operation from August, 1986 and has logged satisfactory operations.

Author(s):  
J. Masada ◽  
I. Fukue

A new, 13MW class, heavy duty gas turbine, the “MF-111” was developed for use as a prime mover for cogeneration, combined cycle and repowering applications. The use of such equipment in refineries presents special challenges as regards the combustion of nonstandard fuels, tolerance of industrial environments, and accomodation of site-specific design requirements. Such circumstances add substantially to the tasks of proving and adjusting the design of a new gas turbine, meeting stringent emissions requirements and introducing to the world of industrial gas turbines the benefits of F-class (1250°C burner outlet temperature) levels of thermodynamic performance. This paper describes how these challenges have successfully been met during the three calendar years and ten machine-years of MF-111 refinery-application experience accumulated to-late.


2017 ◽  
Author(s):  
Andrew Detor ◽  
◽  
Richard DiDomizio ◽  
Don McAllister ◽  
Erica Sampson ◽  
...  

2011 ◽  
Vol 138-139 ◽  
pp. 962-966 ◽  
Author(s):  
Kai Liu ◽  
Li Xu

Experimental study on combustor outlet temperature field of heavy-duty gas turbine had been finished on high-pressure test system. Experimental results indicate: The OTDF is sensitive to diameter of dilution holes, and the RTDF is sensitive to location of dilution holes. The test results have important guiding significance and reference value to design, commission and working about the similar combustor.


2016 ◽  
Vol 139 (2) ◽  
Author(s):  
Shi Liu ◽  
Hong Yin ◽  
Yan Xiong ◽  
Xiaoqing Xiao

Heavy duty gas turbines are the core components in the integrated gasification combined cycle (IGCC) system. Different from the conventional fuel for gas turbine such as natural gas and light diesel, the combustible component acquired from the IGCC system is hydrogen-rich syngas fuel. It is important to modify the original gas turbine combustor or redesign a new combustor for syngas application since the fuel properties are featured with the wide range hydrogen and carbon monoxide mixture. First, one heavy duty gas turbine combustor which adopts natural gas and light diesel was selected as the original type. The redesign work mainly focused on the combustor head and nozzle arrangements. This paper investigated two feasible combustor arrangements for the syngas utilization including single nozzle and multiple nozzles. Numerical simulations are conducted to compare the flow field, temperature field, composition distributions, and overall performance of the two schemes. The obtained results show that the flow structure of the multiple nozzles scheme is better and the temperature distribution inside the combustor is more uniform, and the total pressure recovery is higher than the single nozzle scheme. Through the full scale test rig verification, the combustor redesign with multiple nozzles scheme is acceptable under middle and high pressure combustion test conditions. Besides, the numerical computations generally match with the experimental results.


Author(s):  
Federico Bonzani ◽  
Carlo Piana ◽  
Domenico Zito

In order to improve operability and flexibility, Ansaldo Energia has upgraded its top of the line AE94.3A gas turbine with a new combustion system called VeLoNOx™ (Very Low NOx) based on its own experience. This new combustion system meets the most stringent pollutant limitations (as of today) required by the governments all over EU, i.e. less than 15 ppm NOx emissions. The system has been first tested intensively on a single AE94.3A built by Ansaldo Energia. Due to the long term service agreement with the customer the whole operation has been constantly monitored and all most relevant operational conditions have been tested. Then has been installed on other engines. Up to now VeLoNOx™ combustion systems have been cumulating more than 25000 EOH on many sites, showing very good performances in line with expectations. Orders for many retrofit applications have been already awarded. This paper describes the performance of the system on the units of Ansaldo Energia fleet such as AE94.3A2 and AE94.3A4, focusing on the improvements carried out during commercial operation.


Author(s):  
Y. Kashiwabara ◽  
Y. Katoh ◽  
H. Ishii ◽  
T. Hattori ◽  
Y. Matsuura ◽  
...  

In this paper, the development leading to a 17-stage axial flow compressor (pressure ratio 14.7) for the 25 MW class heavy duty gas turbine H-25 is described. In the course of developing the H-25’s compressor, extensive measurements were carried out on models. Experimental results are compared with predicted values. Aerodynamic experiments covered the measurements of unsteady flows such as rotating stall and surge as well as the steady-state performance of the compressor. Based on the results of these tests, the aerodynamic and mechanical design parameters of the full scale H-25 compressor were finalized on the basis of two model compressors. Detailed measurements of the first unit of the H-25 gas turbine were carried out. Test results on the compressor are presented and show the achievement of the expected design targets.


2020 ◽  
Author(s):  
Manuel A. Rendón ◽  
André R. Novgorodcev ◽  
Daniel De A. Fernandes

In recent years, several thermal power plants were built in Brazil and the percentage of participation of this kind of power generation increased in the local energy market. Since the 1980's, several studies developed mathematical models for gas turbines to be applied in power system analysis. These are simplified representations of static and dynamic behavior of machines. However, published works in dynamic gas turbine models represent a narrow set of machines, and most of the applications in power system analysis employ them, despite the fact that they are not accurate representations of some specific machines. This work presents the modeling procedure and validation for a 106 MW heavy-duty gas turbine working in combined cycle in a Brazilian thermal power plant. The gray-box approach, based on an existing tuned model based on real sampled data, is used, and the modeling involves a static approach in steady state, and dynamic modeling with system identification from sampled data. Sampled data were corrected to standard environmental conditions. The model was developed and validated in MATLAB®-Simulink®.


2013 ◽  
Vol 300-301 ◽  
pp. 104-107
Author(s):  
Kai Liu

Experimental study on combustor outlet temperature field of heavy-duty gas turbine had been finished on high-pressure test system. Experimental results indicate: The OTDF is sensitive to diameter of dilution holes, and the RTDF is sensitive to location of dilution holes. The test results have important guiding significance and reference value to design, commission and working about the similar combustor.


Author(s):  
Takao Sugimoto ◽  
Katsushi Nagai ◽  
Masanori Ryu ◽  
Ryozo Tanaka ◽  
Takeshi Kimura ◽  
...  

The L20A gas turbine is a newly developed 20 MW class single-shaft machine. With its high simple-cycle efficiency and high exhaust gas temperature, it is particularly suited for use in distributed power generation, cogeneration and combined cycle applications. A design philosophy has been adopted for the turbine which includes a high efficiency transonic axial-flow compressor with eight can-type combustors and a high inlet temperature of 1250°C. This results in a thermal efficiency of 35% and an overall thermal efficiency of 80% for cogeneration system. In addition, the NOx emissions from the combustor is low and the L20A has a long service life. These features permit long-term continuous operation under various environmental limitations. Due to the engine’s high efficiency and its low component totals, the lowest life cycle cost is achieved. Development testing has verified that the performance, the mechanical characteristics and the emission have satisfied the initial design goals. The engine has been in operation from November 2001 as the first operating unit in a co-generation system at Kawasaki Akashi Works.


Author(s):  
M. Terazaki ◽  
I. Fukue ◽  
Y. Tsukuda ◽  
S. Aoki

The MF-61 is a 6MW-class heavy duty gas turbine which was developed for cogeneration application. A single can type combustor with wide fuel flexibility and advanced high efficiency compressor has been adopted for this engine. The combustor outlet temperature is designed at 1150°C. This paper describes the design concepts of the machine, the design features, and the verification programs carried out in Takasago, Japan. The results of the full load shop test verified that the performance, the mechanical characteristic and the emission well satisfied the initial design goals.


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