The Qualities of PRENFLO Coal Gas for Use in High-Efficiency Gas Turbines

1992 ◽  
Author(s):  
Wolfgang Schellberg ◽  
Eberhard Kuske
Keyword(s):  
Gas Turbines ◽  
Coal Gasification ◽  
High Efficiency ◽  
Coal Dust ◽  
Combined Cycle ◽  
Liquid Fuels ◽  
Coal Gas ◽  
Joint Development ◽  
Cycle System

Up to now, gas turbines have mainly been built for use with liquid fuels or natural gas. For the new combined cycle system with integrated coal gasification, the quality of the feed gas has to match the requirements of the gas turbine, which is particularly important for high-efficiency gas turbines. The paper describes a combined cycle system with integrated PRENFLO coal gasification and, in particular, the treatment of the gas produced by the gasifier. This power plant concept — a highly integrated plant — is a joint development of Siemens/KWU and Krupp Koppers. Our coal gasification is based on the entrained-flow principle with dry coal dust feeding.

300 MW Combined-Cycle Plant With Integrated Coal Gasification

1984 ◽  
Author(s):  
Rolf H. Kehlhofer
Keyword(s):  
Power Generation ◽  
Power Plant ◽  
Gas Turbines ◽  
Power Plants ◽  
Coal Gasification ◽  
District Heating ◽  
Combined Cycle ◽  
Liquid Fuels ◽  
Combined Cycle Plant ◽  
The Individual

In the past 15 years the combined-cycle (gas/steam turbine) power plant has come into its own in the power generation market. Today, approximately 30 000 MW of power are already installed or being built as combined-cycle units. Combined-cycle plants are therefore a proven technology, showing not only impressive thermal efficiency ratings of up to 50 percent in theory, but also proving them in practice and everyday operation (1) (2). Combined-cycle installations can be used for many purposes. They range from power plants for power generation only, to cogeneration plants for district heating or combined cycles with maximum additional firing (3). The main obstacle to further expansion of the combined cycle principle is its lack of fuel flexibility. To this day, gas turbines are still limited to gaseous or liquid fuels. This paper shows a viable way to add a cheap solid fuel, coal, to the list. The plant system in question is a 2 × 150 MW combined-cycle plant of BBC Brown Boveri with integrated coal gasification plant of British Gas/Lurgi. The main point of interest is that all the individual components of the power plant described in this paper have proven their worth commercially. It is therefore not a pilot plant but a viable commercial proposition.

Intercooled Advanced Gas Turbines in Coal Gasification Plants, With Combined or “HAT” Power Cycle

1997 ◽  
Author(s):  
Paolo Chiesa ◽  
Giovanni Lozza
Keyword(s):  
Gas Turbines ◽  
Coal Gasification ◽  
High Efficiency ◽  
Combined Cycle ◽  
Air Separation ◽  
Heavy Duty ◽  
Power Cycle ◽  
Efficiency Assessment ◽  
The One ◽  
Conversion Efficiencies

Due to their high efficiency and flexibility, aeroderivative gas turbines were often considered as a development basis for intercooled engines, thus providing better efficiency and larger power output. Those machines, originally studied for natural gas, are here considered as the power section of gasification plants for coal and heavy fuels. This paper investigates the matching between intercooled gas turbine, in complex cycle configurations including combined and HAT cycles, and coal gasification processes based on entrained-bed gasifiers, with syngas cooling accomplished by steam production or by full water-quench. In this frame, a good level of integration can be found (i.e. re-use of intercooler heat, availability of cool, pressurized air for feeding air separation units, etc.) to enhance overall conversion efficiency and to reduce capital cast. Thermodynamic aspects of the proposed systems are investigated, to provide an efficiency assessment, in comparison with mare conventional IGCC plants based on heavy-duty gas turbines. The results outline that elevated conversion efficiencies can be achieved by moderate-size intercooled gas turbines in combined cycle, while the HAT configuration presents critical development problems. On the basis of a preliminary cost assessment, cost of electricity produced is lower than the one obtained by heavy-duty machines of comparable size.

Combined Cycle Gas Turbine Power Plant With Coal Gasification and Solid Oxide Fuel Cell

1996 ◽  
Vol 118 (4) ◽  
pp. 285-292 ◽  
Author(s):  
K. Lobachyov ◽  
H. J. Richter
Keyword(s):  
Power Plant ◽  
Gas Turbines ◽  
Coal Gasification ◽  
High Efficiency ◽  
The United States ◽  
Combined Cycle ◽  
Solid Oxide ◽  
Oxide Fuel ◽  
Gasification Process ◽  
Overall Efficiency

The United States has extensive coal resources; thus, it is important to consider coal as a fuel for electric power production. This work presents a theoretical study of a novel high-efficiency coal-fired power plant. In the proposed combined cycle power plant, the Conoco coal gasification process is linked with solid oxide fuel cells (SOFC) and state-of-the-art gas turbines. The overall efficiency of such a plant can be around 60 percent, considering realistic heat, pressure, and other losses in the different components of the plant. If an additional steam turbine is incorporated, the overall efficiency can be increased to about 62 percent.

Design of a High Efficiency Combined Cycle Electric Power Plant for Low Btu Coal-Gas

1978 ◽  
Author(s):  
J. M. Mogul ◽  
R. W. Cole ◽  
G. B. Manning
Keyword(s):  
Power Plant ◽  
Electric Power ◽  
Gas Turbine ◽  
High Efficiency ◽  
Fixed Bed ◽  
Combined Cycle ◽  
Air Cooling ◽  
Fuel Gas ◽  
Coal Gas ◽  
Cycle System

A key to achieving efficient, environmentally acceptable electric power from combustion of low Btu coal gas is through an advanced design, combined gas turbine-steam turbine cycle system, integrated with a low Btu gasifier. A conceptual design of a commercial size plant of this concept is presented. It consists of a modularized system built around commercially available, pressurized fixed-bed gasifiers, hot-fuel gas cleanup and desulfurization, an advanced 3000 F (1649 C) heavy-duty gas turbine, and a conventional steam system. The turbine subsystem, with extensive test background on petroleum fuels, utilizes transpiration-air-cooling to maintain moderate metal temperatures and to protect the components from the aggressive environment. Emphasis in the design of the power plant is placed on earliest possible commercialization.

Ancillary Services Potential for Flexible Combined Cycles

2021 ◽  
Author(s):  
Alberto Vannoni ◽  
Jose Angel Garcia ◽  
Weimar Mantilla ◽  
Rafael Guedez ◽  
Alessandro Sorce
Keyword(s):  
Electricity Market ◽  
Gas Turbines ◽  
High Efficiency ◽  
Combined Cycle ◽  
Ancillary Services ◽  
Ancillary Service ◽  
Spinning Reserve ◽  
Service Market ◽  
Partial Load ◽  
Ancillary Services Market

Abstract Combined Cycle Gas Turbines, CCGTs, are often considered as the bridging technology to a decarbonized energy system thanks to their high exploitation rate of the fuel energetic potential. At present time in most European countries, however, revenues from the electricity market on their own are insufficient to operate existing CCGTs profitably, also discouraging new investments and compromising the future of the technology. In addition to their high efficiency, CCGTs offer ancillary services in support of the operation of the grid such as spinning reserve and frequency control, thus any potential risk of plant decommissioning or reduced investments could translate into a risk for the well-functioning of the network. To ensure the reliability of the electricity system in a transition towards a higher share of renewables, the economic sustainability of CCGTs must be preserved, for which it becomes relevant to monetize properly the ancillary services provided. In this paper, an accurate statistical analysis was performed on the day-ahead, intra-day, ancillary service, and balancing markets for the whole Italian power-oriented CCGT fleet. The profitability of 45 real production units, spread among 6 market zones, was assessed on an hourly basis considering local temperature, specific plant layouts, and off-design performance. The assessment revealed that net income from the ancillary service market doubled, on average, the one from the day-ahead energy market. It was observed that to be competitive in the ancillary services market CCGTs are required to be more flexible in terms of ramp rates, minimum environmental loads, and partial load efficiencies. This paper explores how integrating a Heat Pump and a Thermal Energy Storage within a CCGT could allow improving its competitiveness in the ancillary services market, and thus its profitability, by means of implementing a model of optimal dispatch operating on the ancillary services market.

scholarly journals Development of a Low-NOx LBG Combustor for Coal Gasification Combined Cycle Power Generation Systems

1989 ◽  
Author(s):  
M. Sato ◽  
T. Abe ◽  
T. Ninomiya ◽  
T. Nakata ◽  
T. Yoshine ◽  
...  
Keyword(s):  
Power Generation ◽  
Gas Turbine ◽  
Gas Turbines ◽  
Coal Gasification ◽  
Combined Cycle ◽  
Generation System ◽  
Combustion Technology ◽  
Power Generation System ◽  
Combustion Tests ◽  
Power Generation Systems

From the view point of future coal utilization technology for the thermal power generation systems, the coal gasification combined cycle system has drawn special interest recently. In the coal gasification combined cycle power generation system, it is necessary to develop a high temperature gas turbine combustor using a low-BTU gas (LBG) which has high thermal efficiency and low emissions. In Japan a development program of the coal gasification combined cycle power generation system has started in 1985 by the national government and Japanese electric companies. In this program, 1300°C class gas turbines will be developed. If the fuel gas cleaning system is a hot type, the coal gaseous fuel to be supplied to gas turbines will contain ammonia. Ammonia will be converted to nitric oxides in the combustion process in gas turbines. Therefore, low fuel-NOx combustion technology will be one of the most important research subjects. This paper describes low fuel-NOx combustion technology for 1300°C class gas turbine combustors using coal gaseous low-BTU fuel as well as combustion characteristics and carbon monoxide emission characteristics. Combustion tests were conducted using a full-scale combustor used for the 150 MW gas turbine at the atmospheric pressure. Furthermore, high pressure combustion tests were conducted using a half-scale combustor used for the 1 50 MW gas turbine.

scholarly journals System Status of the Water-Cooled Gas Turbine for the High Temperature Turbine Technology Program

1979 ◽  
Author(s):  
A. Caruvana ◽  
W. H. Day ◽  
G. A. Cincotta ◽  
R. S. Rose
Keyword(s):  
Gas Turbine ◽  
Coal Gasification ◽  
Combined Cycle ◽  
Operating Characteristics ◽  
General Electric Company ◽  
Technology Program ◽  
Coal Gas ◽  
Electric Company ◽  
Commercial Viability ◽  
The Status

This paper presents an update on the status of the technology of the water-cooled gas turbine developed by the General Electric Company under contracts with EPRI, ERDA, and DOE. Particular emphasis is devoted to the design and development of water-cooled composite turbine nozzles and buckets, and a sectoral combustor designed for low-Btu coal-derived gas operation. The operating characteristics of a low-temperature coal gas chemical cleanup system which is to be added to the coal gasification facility are also discussed. Status of the materials and process developments in support of the designs are also presented, as are updates to the Phase I HTTT Program combined-cycle studies, which evaluate the commercial viability of integrated coal gasification and combined-cycle operation.

scholarly journals Potential Applications of Structural Ceramic Composites in Gas Turbines

1990 ◽  
Author(s):  
W. P. Parks ◽  
R. R. Ramey ◽  
D. C. Rawlins ◽  
J. R. Price ◽  
M. Van Roode
Keyword(s):  
Gas Turbines ◽  
Ceramic Composite ◽  
Coal Gasification ◽  
Turbine Rotor ◽  
Ceramic Composites ◽  
Combined Cycle ◽  
Rotor Blades ◽  
Structural Ceramic ◽  
Cycle Systems ◽  
Potential Applications

A Babcock and Wilcox - Solar Turbines Team has completed a program to assess the potential for structural ceramic composites in turbines for direct coal-fired or coal gasification environments. A review is made of the existing processes in direct coal firing, pressurized fluid bed combustors, and coal gasification combined cycle systems. Material requirements in these areas were also discussed. The program examined the state-of-the-art in ceramic composite materials. Utilization of ceramic composites in the turbine rotor blades and nozzle vanes would provide the most benefit. A research program designed to introduce ceramic composite components to these turbines was recommended.

Solar Upgrading of Fuels for Generation of Electricity

2001 ◽  
Vol 123 (2) ◽  
pp. 160-163 ◽  
Author(s):  
Rainer Tamme ◽  
Reiner Buck ◽  
Michael Epstein ◽  
Uriyel Fisher ◽  
Chemi Sugarmen
Keyword(s):  
Gas Turbines ◽  
Large Scale ◽  
Fossil Fuels ◽  
High Efficiency ◽  
Combined Cycle ◽  
Test Facility ◽  
Small Scale ◽  
Start Up ◽  
Efficiency Conversion ◽  
Solar Field

This paper presents a novel process comprising solar upgrading of hydrocarbons by steam reforming in solar specific receiver-reactors and utilizing the upgraded, hydrogen-rich fuel in high efficiency conversion systems, such as gas turbines or fuel cells. In comparison to conventionally heated processes about 30% of fuel can be saved with respect to the same specific output. Such processes can be used in small scale as a stand-alone system for off-grid markets as well as in large scale to be operated in connection with conventional combined-cycle plants. The complete reforming process will be demonstrated in the SOLASYS project, supported by the European Commission in the JOULE/THERMIE framework. The project has been started in June 1998. The SOLASYS plant is designed for 300 kWel output, it consists of the solar field, the solar reformer and a gas turbine, adjusted to operate with the reformed gas. The SOLASYS plant will be operated at the experimental solar test facility of the Weizmann Institute of Science in Israel. Start-up of the pilot plant is scheduled in April 2001. The midterm goal is to replace fossil fuels by renewable or non-conventional feedstock in order to increase the share of renewable energy and to establish processes with only minor or no CO2 emission. Examples might be upgrading of bio-gas from municipal solid waste as well as upgrading of weak gas resources.

Operation Experiences of Siemens IGCC Gas Turbines Using Gasification Products From Coal and Refinery Residues

2000 ◽  
Author(s):  
M. Huth ◽  
A. Heilos ◽  
G. Gaio ◽  
J. Karg
Keyword(s):  
Power Generation ◽  
Gas Turbine ◽  
Gas Turbines ◽  
Combined Cycle ◽  
Strong Impact ◽  
Coal Gas ◽  
Operation Conditions ◽  
Wide Range ◽  
Commercial Operation ◽  
Burner Design

The Integrated Gasification Combined Cycle concept is an emerging technology that enables an efficient and clean use of coal as well as residuals in power generation. After several years of development and demonstration operation, now the technology has reached the status for commercial operation. SIEMENS is engaged in 3 IGCC plants in Europe which are currently in operation. Each of these plants has specific characteristics leading to a wide range of experiences in development and operation of IGCC gas turbines fired with low to medium LHV syngases. The worlds first IGCC plant of commercial size at Buggenum/Netherlands (Demkolec) has already demonstrated that IGCC is a very efficient power generation technology for a great variety of coals and with a great potential for future commercial market penetration. The end of the demonstration period of the Buggenum IGCC plant and the start of its commercial operation has been dated on January 1, 1998. After optimisations during the demonstration period the gas turbine is running with good performance and high availability and has exceeded 18000 hours of operation on coal gas. The air-side fully integrated Buggenum plant, equipped with a Siemens V94.2 gas turbine, has been the first field test for the Siemens syngas combustion concept, which enables operation with very low NOx emission levels between 120–600 g/MWh NOx corresponding to 6–30 ppm(v) (15%O2) and less than 5 ppm(v) CO at baseload. During early commissioning the syngas nozzle has been recognised as the most important part with strong impact on combustion behaviour. Consequently the burner design has been adjusted to enable quick and easy changes of the important syngas nozzle. This design feature enables fast and efficient optimisations of the combustion performance and the possibility for easy adjustments to different syngases with a large variation in composition and LHV. During several test runs the gas turbine proved the required degree of flexibility and the capability to handle transient operation conditions during emergency cases. The fully air-side integrated IGCC plant at Puertollano/Spain (Elcogas), using the advanced Siemens V94.3 gas turbine (enhanced efficiency), is now running successfully on coal gas. The coal gas composition at this plant is similar to the Buggenum example. The emission performance is comparable to Buggenum with its very low emission levels. Currently the gas turbine is running for the requirements of final optimization runs of the gasifier unit. The third IGCC plant (ISAB) equipped with Siemens gas turbine technology is located at Priolo near Siracusa at Sicilly/Italy. Two Siemens V94.2K (modified compressor) gas turbines are part of this “air side non-integrated” IGCC plant. The feedstock of the gasification process is a refinery residue (asphalt). The LHV is almost twice compared to the Buggenum or Puertollano case. For operation with this gas, the coal gas burner design was adjusted and extensively tested. IGCC operation without air extraction has been made possible by modifying the compressor, giving enhanced surge margins. Commissioning on syngas for the first of the two gas turbines started in mid of August 1999 and was almost finished at the end of August 1999. The second machine followed at the end of October 1999. Since this both machines are released for operation on syngas up to baseload.

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