Numerical Transonic Flow Field Predictions for NASA Compressor Rotor 37

Author(s):  
Peter Dalbert ◽  
Donald H. Wiss

Flow field calculations of the NASA transonic axial compressor Rotor 37 are presented. These were obtained by the two commercially available 3D Navier Stokes-codes BTOB3D and TASCflow using different turbulence models, i.e. Baldwin-Lomax and k-ε. Some of the results were submitted to the CFD code assessment exercise organized in 1994 by the Turbomachinery Committee of the ASME, where a number of “blind” CFD predictions were compared against previously unknown experimental data taken at the NASA Lewis Research Center. The objective of these calculations was to use the codes in the same way as they are generally used by experienced engineers for standard industrial design tasks. Thus, the effort involved in grid generation, flow simulation runs and postprocessing was subject to the usual limitations in computer resources as well as a stringent observation of cost-effectiveness (manpower and time available). With both codes, two sets of calculations were carried out: BTOB3D with two different tip clearances and TASCflow with a uniform and a spanwise varying outlet static pressure. Generally, the results of both codes show good agreement with respect to the measured overall performance characteristics and averaged spanwise distributions. In particular, the TASCflow solutions display high prediction accuracy in some local details of the flow field while in the BTOB3D code, boundary effects seem to mix out the flow significantly. The solution strategies employed as well as the reasons for certain discrepancies between computations and measurements are discussed.

Author(s):  
Daniel J. Dorney ◽  
Om P. Sharma

The flow through gas-turbine compressors is often characterized by unsteady, transonic and viscous phenomena. Accurately predicting the behavior of these complex multi-blade-row flows with unsteady rotor-stator interacting Navier-Stokes analyses can require enormous computer resources. In this investigation, several methods for predicting the flow field, losses and performance quantities associated with axial compressor stages are presented. The methods studied include, 1) the unsteady fully-coupled blade row technique, 2) the steady coupled blade row method, 3) the steady single blade row technique, and 4) the loosely-coupled blade row method. The analyses have been evaluated in terms of accuracy and efficiency.


Author(s):  
Isabelle Trebinjac ◽  
André Vouillarmet

Laser anemometer measurements have been performed within and downstream of a supersonic single-stage high-pressure compressor. At design point and with standard upstream conditions the maximum relative Mach number varies from 1.3 at the tip to 1.1 at the hub. The stage total pressure ratio is 1.84 and the specific mass flow 180 kg/s/m2. The laser two-focus anemometer has been completely designed in the Laboratory; its originality being the use of a counting technique instead of the classical multichannel analyzer one. The data acquisition and reduction procedures are presented here. A comprehensive evaluation of the global flow-field is in the scope of this paper. For that, the intra-blade flow field is described and the shock pattern is discussed. Furthermore, the experimental results are compared with both inviscid and viscous three-dimensional numerical simulations. The viscous computation is based on the Navier-Stokes solution using a mixing length turbulence model. The good agreement observed in this last case shows off the necessity of taking into account the viscous effects in a supersonic compressor flow calculation.


Author(s):  
Wolfgang Elmendorf ◽  
Frank Mildner ◽  
Ralf Röper ◽  
Uwe Krüger ◽  
Michael Kluck

A 3D-Navier-Stokes solver was used to analyse the complete flow field of the 15-stage axial compressor of Siemens model V84.3A advanced gas turbine. The paper presents the flow simulation including modelling of rotor tip clearances and bleeds for turbine cooling air supply. All computations were performed for coupled blade rows to account for the time averaged impact of interaction effects arising from adjacent airfoil rows. The evaluation of such two-blade-row calculations allows the update of the inlet boundary conditions for the following downstream two-blade-row combination. Successive computations from inlet guide vanes to exit stator thus yield the flow field of the whole compressor. The main objective is the analysis of the numerical results. Special attention is given to the front stage, stage matching, endwall flow effects, tip leakage and the cooling air extractions. The comparison to experimental data of the full load gas turbine test facility generally shows a good agreement. The results demonstrate the reliability and power of a modern CFD tool to perform advanced design studies, geometry modifications and calibration of fast 2D-Codes more efficiently and less expensively than performing any physical experiments.


1997 ◽  
Vol 119 (3) ◽  
pp. 445-451 ◽  
Author(s):  
D. J. Dorney ◽  
O. P. Sharma

The flow through gas turbine compressors is often characterized by unsteady, transonic, and viscous phenomena. Accurately predicting the behavior of these complex multi-blade-row flows with unsteady rotor–stator interacting Navier–Stokes analyses can require enormous computer resources. In this investigation, several methods for predicting the flow field, losses, and performance quantities associated with axial compressor stages are presented. The methods studied include: (1) the unsteady fully coupled blade row technique, (2) the steady coupled blade row method, (3) the steady single blade row technique, and (4) the loosely coupled blade row method. The analyses have been evaluated in terms of accuracy and efficiency.


Author(s):  
Yanfei Gao ◽  
Yangwei Liu ◽  
Luyang Zhong ◽  
Jiexuan Hou ◽  
Lipeng Lu

AbstractThe standard k-ε model (SKE) and the Reynolds stress model (RSM) are employed to predict the tip leakage flow (TLF) in a low-speed large-scale axial compressor rotor. Then, a new research method is adopted to “freeze” the turbulent kinetic energy and dissipation rate of the flow field derived from the RSM, and obtain the turbulent viscosity using the Boussinesq hypothesis. The Reynolds stresses and mean flow field computed on the basis of the frozen viscosity are compared with the results of the SKE and the RSM. The flow field in the tip region based on the frozen viscosity is more similar to the results of the RSM than those of the SKE, although certain differences can be observed. This finding indicates that the non-equilibrium turbulence transport nature plays an important role in predicting the TLF, as well as the turbulence anisotropy.


1997 ◽  
Vol 119 (1) ◽  
pp. 122-128 ◽  
Author(s):  
S. L. Puterbaugh ◽  
W. W. Copenhaver

An experimental investigation concerning tip flow field unsteadiness was performed for a high-performance, state-of-the-art transonic compressor rotor. Casing-mounted high frequency response pressure transducers were used to indicate both the ensemble averaged and time varying flow structure present in the tip region of the rotor at four different operating points at design speed. The ensemble averaged information revealed the shock structure as it evolved from a dual shock system at open throttle to an attached shock at peak efficiency to a detached orientation at near stall. Steady three-dimensional Navier Stokes analysis reveals the dominant flow structures in the tip region in support of the ensemble averaged measurements. A tip leakage vortex is evident at all operating points as regions of low static pressure and appears in the same location as the vortex found in the numerical solution. An unsteadiness parameter was calculated to quantify the unsteadiness in the tip cascade plane. In general, regions of peak unsteadiness appear near shocks and in the area interpreted as the shock-tip leakage vortex interaction. Local peaks of unsteadiness appear in mid-passage downstream of the shock-vortex interaction. Flow field features not evident in the ensemble averaged data are examined via a Navier-Stokes solution obtained at the near stall operating point.


Author(s):  
Marcus Lejon ◽  
Niklas Andersson ◽  
Lars Ellbrant ◽  
Hans Mårtensson

In this paper, the impact of manufacturing variations on performance of an axial compressor rotor are evaluated at design rotational speed. The geometric variations from the design intent were obtained from an optical coordinate measuring machine and used to evaluate the impact of manufacturing variations on performance and the flow field in the rotor. The complete blisk is simulated using 3D CFD calculations, allowing for a detailed analysis of the impact of geometric variations on the flow. It is shown that the mean shift of the geometry from the design intent is responsible for the majority of the change in performance in terms of mass flow and total pressure ratio for this specific blisk. In terms of polytropic efficiency, the measured geometric scatter is shown to have a higher influence than the geometric mean deviation. The geometric scatter around the mean is shown to impact the pressure distribution along the leading edge and the shock position. Furthermore, a blisk is analyzed with one blade deviating substantially from the design intent, denoted as blade 0. It is shown that the impact of blade 0 on the flow is largely limited to the blade passages that it is directly a part of. The results presented in this paper also show that the impact of this blade on the flow field can be represented by a simulation including 3 blade passages. In terms of loss, using 5 blade passages is shown to give a close estimate for the relative change in loss for blade 0 and neighboring blades.


2000 ◽  
Vol 123 (1) ◽  
pp. 14-23 ◽  
Author(s):  
Kenneth L. Suder ◽  
Michael D. Hathaway ◽  
Scott A. Thorp ◽  
Anthony J. Strazisar ◽  
Michelle B. Bright

Mass injection upstream of the tip of a high-speed axial compressor rotor is a stability enhancement approach known to be effective in suppressing stall in tip-critical rotors. This process is examined in a transonic axial compressor rotor through experiments and time-averaged Navier-Stokes CFD simulations. Measurements and simulations for discrete injection are presented for a range of injection rates and distributions of injectors around the annulus. The simulations indicate that tip injection increases stability by unloading the rotor tip and that increasing injection velocity improves the effectiveness of tip injection. For the tested rotor, experimental results demonstrate that at 70 percent speed the stalling flow coefficient can be reduced by 30 percent using an injected massflow equivalent to 1 percent of the annulus flow. At design speed, the stalling flow coefficient was reduced by 6 percent using an injected massflow equivalent to 2 percent of the annulus flow. The experiments show that stability enhancement is related to the mass-averaged axial velocity at the tip. For a given injected massflow, the mass-averaged axial velocity at the tip is increased by injecting flow over discrete portions of the circumference as opposed to full-annular injection. The implications of these results on the design of recirculating casing treatments and other methods to enhance stability will be discussed.


Processes ◽  
2020 ◽  
Vol 8 (12) ◽  
pp. 1687
Author(s):  
Chao Yu ◽  
Xiangyao Xue ◽  
Kui Shi ◽  
Mingzhen Shao ◽  
Yang Liu

This paper compares the performances of three Computational Fluid Dynamics (CFD) turbulence models, Reynolds Average Navier-Stokes (RANS), Detached Eddy Simulation (DES), and Large Eddy Simulation (LES), for simulating the flow field of a wheel loader engine compartment. The distributions of pressure fields, velocity fields, and vortex structures in a hybrid-grided engine compartment model are analyzed. The result reveals that the LES and DES can capture the detachment and breakage of the trailing edge more abundantly and meticulously than RANS. Additionally, by comparing the relevant calculation time, the feasibility of the DES model is proved to simulate the three-dimensional unsteady flow of engine compartment efficiently and accurately. This paper aims to provide a guiding idea for simulating the transient flow field in the engine compartment, which could serve as a theoretical basis for optimizing and improving the layout of the components of the engine compartment.


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