scholarly journals Measurement of Air-Fuel Ratio Fluctuations Caused by Combustor Driven Oscillations

Author(s):  
Rajiv Mongia ◽  
Robert Dibble ◽  
Jeff Lovett

Lean premixed combustion has emerged as a method of achieving low pollutant emissions from gas turbines. A common problem of lean premixed combustion is combustion instability. As conditions inside lean premixed combustors approach the lean flammability limit, large pressure variations are encountered. As a consequence, certain desirable gas turbine operating regimes are not approachable. In minimizing these regimes, combustor designers must rely upon trial and error because combustion instabilities are not well understood (and thus difficult to model). When they occur, pressure oscillations in the combustor can induce fluctuations in fuel mole fraction that can augment the pressure oscillations (undesirable) or dampen the pressure oscillations (desirable). In this paper, we demonstrate a method for measuring the fuel mole fraction oscillations which occur in the premixing section during combustion instabilities produced in the combustor that is downstream of the premixer. The fuel mole fraction in the premixer is measured with kHz resolution by the absorption of light from a 3.39 μm He-Ne laser. A sudden expansion combustor is constructed to demonstrate this fuel mole fraction measurement technique. Under several operating conditions, we measure significant fuel mole fraction fluctuations that are caused by pressure oscillations in the combustion chamber. Since the fuel mole fraction is sampled continuously, a power spectrum is easily generated. The fuel mole fraction power spectrum clearly indicates fuel mole fraction fluctuation frequencies are the same as the pressure fluctuation frequencies under some operating conditions.

Author(s):  
Antonio Asti ◽  
Luca Mangani ◽  
Antonio Andreini

The development of current industrial gas turbines is strictly constrained by legislative requirements for low polluting emissions. Lean Premixed combustion technology has become through the years the necessary standard to meet such requirements. Premixed technology introduces a new range of problems: combustion instabilities in many operating conditions. Specifically, lean premixed flames pose the threat of pressure oscillations. This phenomenon is the effect of the strong interaction between combustion heat-release and fluid dynamics aspects. The prediction of acoustic oscillations and combustion instabilities is generally difficult because of the complexity of real combustor geometries. As a result, the design phase is usually performed as a trial-and-error task: a specific design is constructed, tested and modified, in a process that continues until acceptable results are found. A specific tool was developed by GE Energy to help predicting the acoustic behaviour of newly designed partially-premixed combustors, avoiding the traditional trial-and-error process: the tool allows the designer to analyze the problem of combustion instabilities since the early design phase, limiting subsequent testing efforts. A mono-dimensional tool based on the 1-D acoustic model was developed by GE Energy and was applied to the single-can combustor of the GE10 machine (a gas turbine in the 10MW class). All the main geometrical features of the GE10 machine, including fuel line geometry, were considered and modeled in a one-dimensional scheme, in order to build an equivalent model for the linear tool analysis. The main frequencies, measured during tests on the GE10 machine, were compared to the numerical results of the tool, showing good agreement between numerical and experimental results and confirming the predictive capability. This good agreement demonstrates that the model can be used for predicting the effects of design changes, with a reduced need of tests.


Author(s):  
Peter Berenbrink ◽  
Stefan Hoffmann

In the gas turbine industry, lean premixed combustion is a state-of-the-art technology for the reduction of NOx emissions. Due to the ever increasing reaction densities and turbine inlet temperatures in modern gas turbines, the combustors reveal an increased tendency to form dynamic combustion instabilities. This paper reports on the use of passive and active methods for the suppression of combustion oscillations in heavy-duty gas turbines featuring lean premixed combustion: Modifications of the burner exit nozzle are implemented in order to avoid fluiddynamic feedback and to change the acoustic behavior of the flame. An asymmetric circumferential distribution of flames with different thermoacoustic responses serves to avoid or at least attenuate the self-excitation within the combustor in multiburner systems. In some applications, these methods are successfully coupled with an active system for the suppression of combustion instabilities (AIC) to further extend the operation envelope. Field demonstrations in different Siemens gas turbines serve to demonstrate the benefit and flexibility of these measures for practical gas turbine combustion systems.


2021 ◽  
Author(s):  
Chao Xu ◽  
Muhsin Ameen ◽  
Pinaki Pal ◽  
Sibendu Som

Abstract Partial fuel stratification (PFS) is a promising fuel injection strategy to stabilize lean premixed combustion in spark-ignition (SI) engines. PFS creates a locally stratified mixture by injecting a fraction of the fuel, just before spark timing, into the engine cylinder containing homogeneous lean fuel/air mixture. This locally stratified mixture, when ignited, results in complex flame structure and propagation modes similar to partially premixed flames, and allows for faster and more stable flame propagation than a homogeneous lean mixture. This study focuses on understanding the detailed flame structures associated with PFS-assisted lean premixed combustion. First, a two-dimensional direct numerical simulation (DNS) is performed using detailed fuel chemistry, experimental pressure trace, and realistic initial conditions mapped from a prior engine large-eddy simulation (LES), replicating practical lean SI operating conditions. DNS results suggest that conventional triple flame structures are prevalent during the initial stage of flame kernel growth. Both premixed and non-premixed combustion modes are present with the premixed mode contributing dominantly to the total heat release. Detailed analysis reveals the effects of flame stretch and fuel pyrolysis on the flame displacement speed. Based on the DNS findings, the accuracy of a hybrid G-equation/well-stirred reactor (WSR) combustion model is assessed for PFS-assisted lean operation in the LES context. The G-equation model qualitatively captures the premixed branches of the triple flame, while the WSR model predicts the non-premixed branch of the triple flame. Finally, potential needs for improvements to the hybrid G-equation/WSR modeling approach are discussed.


Author(s):  
K. Smith ◽  
R. Steele ◽  
J. Rogers

To extend the stable operating range of a lean premixed combustion system, variable geometry can be used to adjust the combustor air flow distribution as gas turbine operating conditions vary. This paper describes the design and preliminary testing of a lean premixed fuel injector that provides the variable geometry function. Test results from both rig and engine evaluations using natural gas are presented. The variable geometry injector has proven successful in the short-term testing conducted to date. Longer term field tests are planned to demonstrate durability.


Author(s):  
Luke H. Cowell ◽  
Amjad Rajput ◽  
Douglas C. Rawlins

A fuel injection system for industrial gas turbine engines capable of using natural gas and liquid fuel in dry, lean premixed combustion is under development to significantly reduce NOx and CO emissions. The program has resulted in a design capable of operating on DF#2 over the 80 to 100% engine load range meeting the current TA LUFT regulations of 96 ppm (dry, @ 15% O2) NOx and 78 ppm CO. When operating on natural gas the design meets the guaranteed levels of 25 ppm NOx and 50 ppm CO. The design approach is to apply lean premixed combustion technology to liquid fuel. Both injector designs introduce the majority of the diesel fuel via airblast alomization into a premixing passage where fuel vaporization and air-fuel premixing occur. Secondary fuel injection occurs through a pilot fuel passage which operates in a partially premixed mode. Development is completed through injector modeling, flow visualization, combustion rig testing, and engine testing. The prototype design tested in development engine environments has operated with NOx emissions below 65 ppm and 20 ppm CO at full load. This paper includes a detailed discussion of the injector design and qualification testing completed on this development hardware.


Author(s):  
Amin Akbari ◽  
Vincent McDonell ◽  
Scott Samuelsen

Co firing of natural gas with renewable fuels such as hydrogen can reduce greenhouse gas emissions, and meet other sustainability considerations. At the same time, adding hydrogen to natural gas alters combustion properties, such as burning speeds, heating values, flammability limits, and chemical characteristics. It is important to identify how combustion stability relates to fuel mixture composition in industrial gas turbines and burners and correlate such behavior to fuel properties or operating conditions. Ultimately, it is desired to predict and prevent operability issues when designing a fuel flexible gas turbine combustor. Fuel interchangeability is used to describe the ability of a substitute fuel composition to replace a baseline fuel without significantly altering performance and operation. Any substitute fuel, while maintaining the same heating load as the baseline fuel, must also provide stable combustion with low pollutant emissions. Interchangeability indices try to predict the impact of fuel composition on lean blowoff and flashback. Correlations for operability limits have been reported, though results are more consistent for blowoff compared to flashback. Yet, even for blowoff, some disagreement regarding fuel composition effects are evident. In the present work, promising correlations and parameters for lean blow off and flashback in a swirl stabilized lean premixed combustor are evaluated. Measurements are conducted for fuel compositions ranging from pure natural gas to pure hydrogen under different levels of preheat and air flow rates. The results are used to evaluate the ability of existing approaches to predict blowoff and flashback. The results show that, while a Damköhler number approach for blowoff is promising, important considerations are required in applying the method. For flashback, the quench constant parameter suggested for combustion induced vortex breakdown was applied and found to have limited success for predicting flashback in the present configuration.


1999 ◽  
Vol 25 (4) ◽  
pp. 353-385 ◽  
Author(s):  
B.Scott Brewster ◽  
Steven M. Cannon ◽  
James R. Farmer ◽  
Fanli Meng

Author(s):  
Don Ferguson ◽  
Joseph A. Ranalli ◽  
Peter Strakey

This paper evaluates the impact of two strategies for reducing CO2 emissions on combustion instabilities in lean-premixed combustion. Exhaust gas recirculation can be utilized to increase the concentration of CO2 in the exhaust stream improving the efficiency in the post-combustion separation plant. This coupled with the use of coal derived syngas or hydrogen augmented natural gas can further decrease CO2 levels released into the environment. However, changes in fuel composition have been shown to alter the dynamic response in lean-premixed combustion systems. In this study, a fully premixed, swirl stabilized, atmospheric burner is operated on various blends of H2/CH4 fuels with N2 and CO2 dilution to simulate EGR. Acoustic pressure and velocity, and global heat release measurements were performed at fixed adiabatic flame temperatures to evaluate the impact of fuel composition and dilution on various mechanisms that drive the instabilities.


Author(s):  
Ryan G. Edmonds ◽  
Robert C. Steele ◽  
Joseph T. Williams ◽  
Douglas L. Straub ◽  
Kent H. Casleton ◽  
...  

An ultra lean-premixed Advanced Vortex Combustor (AVC) has been developed and tested. The natural gas fueled AVC was tested at the U.S. Department of Energy’s National Energy Technology Laboratory (USDOE NETL) test facility in Morgantown (WV). All testing was performed at elevated pressures and inlet temperatures and at lean fuel-air ratios representative of industrial gas turbines. The improved AVC design exhibited simultaneous NOx/CO/UHC emissions of 4/4/0 ppmv (all emissions are at 15% O2 dry). The design also achieved less than 3 ppmv NOx with combustion efficiencies in excess of 99.5%. The design demonstrated tremendous acoustic dynamic stability over a wide range of operating conditions which potentially makes this approach significantly more attractive than other lean premixed combustion approaches. In addition, a pressure drop of 1.75% was measured which is significantly lower than conventional gas turbine combustors. Potentially, this lower pressure drop characteristic of the AVC concept translates into overall gas turbine cycle efficiency improvements of up to one full percentage point. The relatively high velocities and low pressure drops achievable with this technology make the AVC approach an attractive alternative for syngas fuel applications.


Author(s):  
P. Gokulakrishnan ◽  
C. C. Fuller ◽  
R. G. Joklik ◽  
M. S. Klassen

Single digit NOx emission targets as part of gas turbine design criteria require highly accurate modeling of the various NOx formation pathways. The concept of lean, premixed combustion is adopted in various gas turbine combustor designs, which achieves lower NOx levels by primarily lowering the flame temperature. At these conditions, the post-flame thermal-NOx pathway contribution to the total NOx can be relatively small compared to that from the prompt-NOx and the N2O-route, which are enhanced by the super-equilibrium radical pathway at the flame front. In addition, new sources of natural gas fuel (e.g., imported LNG) with widely varying chemical compositions including higher order hydrocarbon components, impact flame stability, lean blow-out limits and emissions in existing lean premixed combustion systems. Also, the presence of higher order hydrocarbons can increase the risk of flashback induced by autoignition in the premixing section of the combustor. In this work a detailed chemical kinetic model was developed for natural gas fuels that consist of CH4, C2H6, C3H8, nC4H10, iC4H10, and small amounts of nC5H12, iC5H12 and nC6H14 in order to predict ignition behavior at typical gas turbine premixing conditions and to predict CO and NOx emissions at lean premixed combustion conditions. The model was validated for different NOx-pathways using low and high pressure laminar premixed flame data. The model was also extended to include a vitiated kinetic scheme to account for the influence of exhaust gas recirculation on fuel oxidation. The model was employed in a chemical reactor network to simulate a laboratory scale lean premixed combustion system to predict CO and NOx. The current kinetic mechanism demonstrates good predictive capability for NOx emissions at lower temperatures typical of practical lean premixed combustion systems.


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