scholarly journals Aerodynamic Loss Increase due to Individual Film Cooling Injections From Gas Turbine Nozzle Surface

Author(s):  
Ryo Kubo ◽  
Fumio Otomo ◽  
Yoshitaka Fukuyama ◽  
Yuhji Nakata

A CFD investigation was conducted on the total pressure loss variation for a linear nozzle guide vane cascade of a gas turbine, due to the individual film injections from the leading edge shower head, the suction surface, the pressure surface and the trailing edge slot. The results were compared with those of low speed wind tunnel experiments. A 2-D Navier-Stokes procedure for a 2-D slot injection, which approximated a row of discrete film holes, was performed to clarify the applicable limitation in the pressure loss prediction during an aerodynamic design stage, instead of a costly 3-D procedure for the row of discrete holes. In mass flow rate ratios of injection to main flow from 0% to 1%, the losses computed by the 2-D procedure agreed well with the experimental losses except for the pressure side injection cases. However, as the mass flow rate ratio was increased to 2.5%, the agreement became insufficient. The same tendency was observed in additional 3-D computations more closely modeling the injection hole shapes. The summations of both experimental and computed loss increases due to individual row injections were compared with both experimental and computed loss increases due to all-row injection with the mass flow rate ratio ranging from 0% to 7%. Each summation agreed well with each all-row injection result. Agreement between experimental and calculated results was acceptable. Therefore, the loss due to all-row injections in the design stage can be obtained by the correlations of 2-D calculated losses from individual row injections. To improve more precisely the summation prediction for the losses due to the present all-row injections, extensive research on the prediction for the losses due to the pressure side injection should be carried out.

Volume 3 ◽  
2004 ◽  
Author(s):  
Juan C. Ordonez ◽  
Sheng Chen

In this paper we consider the fundamental problem of maximizing the power extraction from a hot stream when the collecting stream experiences a phase change and there are limits imposed by the materials on the operating temperatures. It constitutes an extension of [4] where it was pointed out the existence of an optimal mass flow rate ratio of the hot stream to the collecting stream. In this work, we study the effects of the restrictions imposed by limiting temperatures on the spatial configuration, power extraction and the optimal matching of the two streams. An optimal hot-stream-to-collecting-stream mass flow rate ratio can be found when the collecting stream experiences a phase change while in contact with the hottest section of the hot stream. Associated to the optimal mass flow rate ratio there is also an optimal heat exchanger area allocation. The effects of several operating parameters on the optimal configuration are documented. This paper constitutes an illustration of how thermodynamic optimization leads to the discovery of system structure (constructal theory [1]).


Author(s):  
Zhong-yi Fu ◽  
Hui-ren Zhu ◽  
Cun-liang Liu ◽  
Cong Liu ◽  
Zheng Li

This paper experimentally investigates the film cooling performance of an enlarged turbine guide vane with full-coverage cylindrical hole film cooling in short duration transonic wind tunnel which can model realistic engine aerodynamic conditions and adjust inlet Reynolds number and isentropic exit Mach number independently. The effects of mass flow rate ratio (MFR=4.83%∼8.83%), inlet Reynolds number (Rein= 1.7×105∼5.7×105), and isentropic exit Mach number (Mais=0.81∼1.01) are investigated. There are five rows of cylindrical film cooling holes on the pressure side and four such rows on the suction side respectively. Another four rows of cylindrical holes are provided on the leading edge to obtain a showerhead film cooling. The surface heat transfer coefficient and adiabatic film cooling effectiveness are derived from the surface temperatures measured by the thermocouples mounted in the middle span of the vane surface based on transient heat transfer measurement method. Mass flow rate ratio is shown to have a significant effect on film cooling effectiveness. The increase of mass flow rate ratio increases film cooling effectiveness on pressure side, while increasing this factor has opposite effect on film cooling effectiveness on the suction side. At the same mass flow rate ratio, increasing the Reynolds number can enhance the film cooling performance, the expectation is that at low mass flow rate ratio condition increasing the Reynolds number decreases film cooling effectiveness on the pressure side. The heat transfer coefficient increases with the mass flow rate ratio increasing on both pressure and suction side. At middle and high inlet Reynolds number condition, in the region of 0.4<s<0.6 on suction side, the coolant weakens heat transfer adversely.


Author(s):  
Jing-Yu Ran ◽  
Li-Xiang Niu ◽  
Qiang Tang ◽  
Li Zhang

Methane and vapor catalytic-reaction is a complex reaction system, and especially CH4/CO2 reaction has an important influence to the methane/vapor reforming reaction. In this paper, the reaction character for methane and vapor catalytic reforming reaction in the micro-chamber wall with Ni catalyst is numerically investigated. The results show that the CH4/CO2 reaction has a vital influence on reactive characteristics in the different H2O/CH4 mole ratio and the mass flow-rate. With increasing the H2O/CH4 mole ratio, the concentration of H2 and CO2 increases, the concentration of CO increases and then decreases, but if the H2O/CH4 mole ratio is more than 2.5, the result is different. The reaction efficiency will descend while the flow-rate increases. The results also display that the methane conversion ratio, the vapor conversion ratio, and the hydrogen concentrations can be up to 81.73%, 69.42%, and 4.29%, while the H2O/CH4 mole ratio, flow-rate and methane/vapor mass flow-rate ratio are 2.5, 7 g/h and 0.1 respectively.


Author(s):  
C. Buratto ◽  
A. Carandina ◽  
M. Morini ◽  
C. Pavan ◽  
M. Pinelli ◽  
...  

In this paper, a test rig for experimentation on a micro gas turbine is presented. The test rig consists of a micro gas turbine Solar T-62T-32, which, coupled with a 50 kVA alternator, can supply electrical energy to a calibrated resistive load bank. Particular attention is paid to the design of the inlet duct for the mass flow rate measurement. The basic issue was to create the intake duct for a micro gas turbine (MGT) test rig, in order to provide precise data about the mass flow rate and the thermodynamic air characteristics in the MGT inlet section. The inlet duct is also designed in order to allow future tests on inlet cooling technologies. The MGT is incorporated in a chassis for noise reduction, the dimensions of which are 540 mm (height), 570 mm (width) and 940 mm (length). These small dimensions lead to problems with the insertion of the duct. Moreover, the intake of the compressor is not axial but radial, and this means that a volute must be foreseen to convey the flux into the MGT. Several shapes of volute are analyzed in this paper, considering the effects on the pressure loss and the induction of turbulence. The challenge was to develop a fluid-dynamically efficient duct with the hindrance of a very small available space between the compressor casing, the gearbox and the fuel pipes inside the narrow noise-reduction chassis. The mass flow rate will be computed by means of the differential static pressure between the upstream and the downstream section of a Venturi tube. The choice of a Venturi was due to the fact that it produces a pressure loss lower than any other device, such as orifice plates or other nozzle shapes. Furthermore, the expected mass flow rate would lead to high fluid speeds and, as a consequence, the diameter ratio between the duct and the throat of the Venturi was chosen to be as high as possible.


Author(s):  
Takao Ishizuka ◽  
Yasushi Muto ◽  
Masanori Aritomi ◽  
Nobuyoshi Tsuzuki ◽  
Hiroshige Kikura

A supercritical carbon dioxide (S-CO2) gas turbine can generate power at a high cycle thermal efficiency, even at a modest temperature level of 500–550°C. Its high thermal efficiency is attributed to markedly reduced compressor work at the vicinity of the critical point. Furthermore, the reaction between Na and CO2 is milder than that between H2O and Na. Consequently, a more reliable and economically advantageous power generation system is achieved by coupling with a Na cooled fast reactor. In a typical design, the reactor thermal power, a turbine inlet pressure and an inlet temperature are, respectively, 600 MW, 20 MPa and 527°C. In the S-CO2 gas turbine system, a partial cooling cycle is used to compensate a difference in heat capacity for the high-temperature – low-pressure side and the low-temperature – high-pressure side of the recuperators to achieve high cycle thermal efficiency. The flow is divided into two streams before the precooler. One stream goes to recuperator 2 via a main compressor (MC); the other goes to recuperator 1 via a bypass compressor (BC). The performance and integrity of these two compressors are crucial. As described herein, an aerodynamic design of BC is given. The inlet temperature, inlet pressure, exit pressure and mass flow rate are, respectively, 77°C, 8 MPa, 20 MPa and 1392 kg/s. The salient features of this compressor are its compact size and a large bending stress caused by the large mass flow rate. The number of stages is numerous associated with the large enthalpy rise compared with MC. To achieve as high efficiency as possible, not a centrifugal type but an axial type is examined first. The aerodynamic design was conducted using one-dimensional design method, where the loss model of Cohen et al. is used. Its aerodynamic design enables the use of several stages and provides total adiabatic efficiency of 21 and 87%, respectively. Then, CFD analysis was conducted using “FLUENT”. Blade shapes were prepared based on flow angles and chord length obtained in the aerodynamic design. The CO2 properties in a fluid computer dataset “PROPATH” were used. The features of gas velocity distribution and pressure distribution were confirmed to the fundamental knowledge. The value of the calculated flow rate coincided very well with that of the design.


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