Manufacturing Experience in a Design Context Enabled by a Service Oriented PLM Architecture

Author(s):  
Amer C´atic´ ◽  
Petter Andersson

An increased competition on the product development market pushes the industry to continually improve product quality and reduce product cost. There is also a trend towards considering a products life cycle aspects including environmental sustainability. The manufacturing process is a major cost driver in the product life cycle; hence, there are many initiatives to improve manufacturability and reduce production cost. Learning from earlier projects is essential to avoid recurrence of problems and is generally realized through use of concurrent engineering and design for manufacturing (DFM). Other research provides general DFM principles which state detailed guidelines for how different geometries combined with different manufacturing processes affect component quality and cost. The real competitive edge lies however in the development and application of company specific DFM principles that are based on manufacturing experiences. To do so requires an overview of and access to the collected manufacturing experiences. The aim of this paper is to point out key enablers for efficient reuse of manufacturing experience, which is considered to contribute to lower product cost and higher product quality. A study performed at an automotive and at an aerospace engine manufacturer pointed out the apparent need and lack of reuse of manufacturing experiences in product development. Applications supporting reuse of manufacturing experience through embedded DFM knowledge in designer’s CAD system were found in the literature. The issue of integrating these applications with the enterprise environment, in order to capitalize on existing sources of manufacturing experience, is addressed with a proposed solution applying a service oriented PLM architecture. In addition, a graphical user interface visualizing the manufacturing experience in a combined product and process context was developed. The validation of these proposed and developed solutions was done through interviews and workshops. The conclusions are that visualization of manufacturing experiences in a combined product and process context provides improved understanding of how the experiences relate to each process history and that a key enabler for integration of information in heterogeneous environments is the use of standard service oriented architectures and neutral formats.

Production ◽  
2015 ◽  
Vol 25 (3) ◽  
pp. 510-528 ◽  
Author(s):  
Angelo Varandas Junior ◽  
Paulo Augusto Cauchick Miguel ◽  
Marly Monteiro de Carvalho ◽  
Eduardo de Senzi Zancul

O objetivo deste trabalho é realizar um mapeamento e classificação da literatura, bem como uma análise bibliométrica sobre os conceitos Product Life Cycle Management (PLM), Product Development Process(PDP), Environmental Sustainability (ES) e suas interfaces. As publicações de interesse foram localizadas por meio de consultas na base de dados de periódicos da ISI Web of Knowledge, por meio do portal da CAPES, considerando publicações entre 2006 e 2010. Os resultados indicam que os trabalhos são publicados em uma gama variada de periódicos e congressos e que a maioria das publicações analisadas utiliza como abordagem metodológica o estudo de caso, mas também existe uma grande proporção de trabalhos teórico-conceituais. Quanto à natureza dos dados verificou-se que a abordagem qualitativa tem sido mais adotada e é praticamente predominante a condução de estudos descritivos. Em síntese, os trabalhos analisados incorporam o conceito de sustentabilidade ambiental e PLM no PDP e são mais aplicados em empresas, cadeia de suprimentos e desenvolvimento de software. De modo geral, os trabalhos analisados enfatizam a melhoria da gestão do PDP, o aumento do desempenho e a integração de informações de diferentes áreas e sistemas. A literatura converge para a inserção dos conceitos de sustentabilidade ambiental e PLM nas atuais práticas do PDP.


Author(s):  
Susanne Nass ◽  
Reiner Anderl

Cross-company collaboration in product development is currently faced with major challenges because of varieties of reasons. Companies depend on acquiring the know-how for innovative future products from outside the company while the support is not limited on the product development but rather on continuous collaboration over product life cycle and consequently are planned for long term normally. These development partners have to get an early and deep read into product and process design of the company for a goal-oriented cooperation. Despite these far-reaching knowledge of the development partner about the own company, the selection of a development partners is still founded on subjective criteria or random acquaintances yet. This approach uses data from ERP systems for the business view and of PDM systems representing the technical view for the monitoring of current cooperation and development partners. It becomes possible to monitor actual collaborations continuously and targeted for their suitability and also serves to gather and analyze information in order to select suitable development partners.


2021 ◽  
Vol 11 (12) ◽  
pp. 5519
Author(s):  
Rui Carvalho ◽  
Alberto Rodrigues da Silva

Sustainable development was defined by the UN in 1987 as development that meets the needs of the present without compromising the ability of future generations to meet their own needs, and this is a core concept in this paper. This work acknowledges the three dimensions of sustainability, i.e., economic, social, and environmental, but its focus is on this last one. A digital twin (DT) is frequently described as a physical entity with a virtual counterpart, and the data, connections between the two, implying the existence of connectors and blocks for efficient and effective data communication. This paper provides a meta systematic literature review (SLR) (i.e., an SLR of SLRs) regarding the sustainability requirements of DT-based systems. Numerous papers on the subject of DT were also selected because they cited the analyzed SLRs and were considered relevant to the purposes of this research. From the selection and analysis of 29 papers, several limitations and challenges were identified: the perceived benefits of DTs are not clearly understood; DTs across the product life cycle or the DT life cycle are not sufficiently studied; it is not clear how DTs can contribute to reducing costs or supporting decision-making; technical implementation of DTs must be improved and better integrated in the context of the IoT; the level of fidelity of DTs is not entirely evaluated in terms of their parameters, accuracy, and level of abstraction; and the ownership of data stored within DTs should be better understood. Furthermore, from our research, it was not possible to find a paper discussing DTs only in regard to environmental sustainability.


2005 ◽  
Vol 31 (4) ◽  
pp. 530-548 ◽  
Author(s):  
Martin Hoegl ◽  
Stephan M. Wagner

Previous research on supplier involvement in product development projects has produced contradictory results, with some studies showing a positive relationship, others no relationship, and still others a negative relationship between supplier involvement and project performance. Drawing on data from 124 managers, project leaders, buyer members, and supplier members pertaining to 28 product development projects, the authors find that buyer-supplier collaboration positively relates to product quality, adherence to product cost targets, adherence to development budgets, and adherence to development schedules. Furthermore, their analyses show that communication frequency and intensity has a curvilinear (inverted U-shaped) relationship with project development budget and product cost.


Author(s):  
Harald E. Otto ◽  
Fumihiko Kimura ◽  
Ferruccio Mandorli

Abstract Current research trends are extending from partially integrated product and process modeling to life cycle modeling, in order to provide a framework and methodologies based on a holistic approach for the support of sustainable product development. Within given scope we are interested to investigate, if feature technology, introduced in the late seventies and developed over the paste twenty years provides the potential, if further enhanced, to be used as a means to provide basic integration for geometry related processes and models over different product life cycle stages. In a first approach, feature neighborhoods are developed and introduced as an extension, to foster evaluation of disassembly / reassembly on grounds of feature-based product descriptions. An attempt to support product maintenance and material recycling within life cycle modeling while investigating structural dimension and limits of improved feature models as a means of geometry-based model integration.


1988 ◽  
Vol 25 (1) ◽  
pp. 64-71 ◽  
Author(s):  
Gerard J. Tellis ◽  
Claes Fornell

The relationship between advertising and product quality has been a controversial topic in the literature because of conflicting empirical evidence and divergent theories about advertising's effects. The authors present an integrative theory based on consumer response to advertising and the costs of producing quality products. The theory posits that the relationship between advertising and quality is stronger when (1) quality is produced at lower cost and (2) consumers are less responsive to advertising. Such a scenario is more likely during the latter stages of the product life cycle. An empirical test supports this argument.


Author(s):  
Andreas Dagman ◽  
Rikard Söderberg

New customer demands and increased legislation drive business-oriented companies into new business models focusing on the entire life cycle of the product. This forces the manufacturing companies into service-oriented solutions as a compliment to the original business areas. Takata [1] postulates that “the goal is no longer to produce products in an efficient way, but rather to provide the functions needed by society while minimizing material and energy consumption”. This new situation affects the product requirements as well as product development process (PD). When focusing on the entire product life cycle, product aspects such as maintenance and repair will receive more attention since the companies will be responsible for them. In the product development process of today, especially in the automotive industry, maintenance and repair aspects (repair and maintenance methods and manuals, for example) are currently taken care of when the product is more or less fully developed. Maintenance and repair requirements are difficult to quantify in terms of core product properties (for vehicles, cost, CO2 emissions, weight, and so on). This leads to difficulties in equally considering maintenance and repair requirements while balancing vast amounts of product requirements. This paper focuses on a comparison and discussion of existing design guidelines affecting the structure and organization of parts in an assembled consumer product, such as Design for Assembly (DFA), Design for Maintenance (DFMa), Design for Service (DFS) and Design for Disassembly (DFD) methods. A tool for evaluation and analyzing product architecture as well as assemblability and maintainability is proposed.


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