An Integrated CAD/CAM System for Design and Manufacturing of High-Curvature Surfaces
Abstract This paper presents an integrated CAD/CAM system developed at the City College of the City University of New York (CCNY) for design, analysis and manufacturing of high-curvature surfaces. Surface modeling technique which is characterized by modeling from curvature or slope information, is discussed and practiced to design high-curvature surfaces such as rear-view mirror covers for automobiles. Plastic molding is chosen to manufacture the designed parts. Molding parameters such as entrance position and mold inserts are analyzed and determined using tools such as mold filling analysis (C-FLOW/EZ). Newly modified curvature matching method, together with methods provided by commercial CAM software, are adopted to generate five-axis NC tool path to manufacture the designed mold components. An example on design and manufacturing of a rear-view mirror cover using the integrated CAD/CAM system for high-curvature surfaces is given to illustrate the effectiveness of this system.