Nanoparticle Precipitation in a T-Mixer: Coupling Experimental and Numerical Investigations of the Fluid Dynamics With the Solid Formation Processes

Author(s):  
Johannes Gradl ◽  
Florian Schwertfirm ◽  
Hans-Christoph Schwarzer ◽  
Hans-Joachim Schmid ◽  
Michael Manhart ◽  
...  

Mixing and consequently fluid dynamic is a key parameter to tailor the particle size distribution (PSD) in nanoparticle precipitation. Due to fast and intensive mixing a static T-mixer configuration is capable for synthesizing continuously nanoparticles. The flow and concentration field of the applied mixer is investigated experimentally at different flow rates by Particle Image Velocimetry (PIV) and Laser Induced Fluorescence (LIF). Due to the PIV measurements the flow field in the mixer was characterized qualitatively and the mixing process itself is quantified by the subsequent LIF-measurements. A special feature of the LIF set up is to detect structures in the flow field, which are smaller than the Batchelor length. Thereby a detailed insight into the mixing process in a static T-Mixer is given. In this study a CFD-based approach using Direct Numerical Simulation (DNS) in combination with the solid formation kinetics solving population balance equations (PBE) is applied, using barium sulfate as modeling material. A Lagrangian Particle Tracking strategy is used to couple the flow field information with a micro mixing model and with the classical theory of nucleation. We found that the DNS-PBE approach including macro and micro mixing, combined with the population balance is capable of predicting the full PSD in nanoparticle precipitation for different operating parameters. Additionally to the resulting PSD, this approach delivers a 3D-information about all running subprocesses in the mixer, i.e. supersaturation built-up or nucleation, which is visualized for different process variables.

2013 ◽  
Vol 331 ◽  
pp. 200-204 ◽  
Author(s):  
Shuai Xing Shi ◽  
Yue Yu ◽  
Wen Wang Yang ◽  
Hong Xi Zhou

KYF flotation cell is one of the most widely used flotation cells in ore dressing in China. To optimize its structure parameters further, Particle Image Velocimetry (PIV) test system is set up to investigate the flow field in KYF flotation cell. The test is carried out under water condition, taking fluorescence sphere (51.7μm in diameter) as tracer particles of flow field, and three regions of flow field in KYF-0.2 flotation cell are determined as following: half of the whole tank, the region between the impeller and tank bottom, and the region in space between stator blades. Velocity vector diagrams of flow field in three regions are plotted. The results show that there are the upper and the lower flow circulations in flotation cell with dead area at the corner of tank bottom, and the smooth and steady flow in space between stator blades. All studies above strongly support the optimum design for large scale KYF flotation cell.


2006 ◽  
Vol 118 ◽  
pp. 337-342
Author(s):  
Wei Min Zhang ◽  
Ye Ma ◽  
Lin Lin Li

A fluid dynamic model was set up to describe the flow field of gas in a large sized pit type carburizing furnace when large sized gears were being carburized. The commercial software Fluent was adopted to carry out 3 dimensional computational fluid dynamics (3D-CFD) simulations of the gas flow field under different, actually four kinds of , furnace designs in this article. The flow fields of the carburizing gas around the part were analyzed. According to the simulations and analysis, it was shown that the number of fans on gear’s carburizing is not a primary factor, using a air inducting tub can improve the carburizing process significantly and proper loading tray design can also be positive. The results indicate that the simulation provides a reference to the furnace’s design optimization.


2014 ◽  
Vol 749 ◽  
pp. 297-319 ◽  
Author(s):  
Adam C. DeVoria ◽  
Zakery R. Carr ◽  
Matthew J. Ringuette

AbstractThe use of flow field information to compute the fluid dynamic force on a body is investigated with specific application to experimental volumetric measurements. The calculation method used avoids the explicit evaluation of the pressure on the boundaries. It is shown that errors in the data introduce an artificial dependence of the calculations on the position origin, and also that these errors are amplified by the position vector. A statistical description of the calculation variation associated with origin dependence is presented. A method is developed that objectively determines an origin which reduces the effect of the amplified error. The method utilises mathematical identities which relate the measurements to the main sources of error in a physically meaningful way, and is also found to be effective for changes of the external and internal boundaries of the fluid.


Aerospace ◽  
2021 ◽  
Vol 8 (4) ◽  
pp. 97
Author(s):  
Junfeng Sun ◽  
Meihong Liu ◽  
Zhen Xu ◽  
Taohong Liao ◽  
Xiangping Hu ◽  
...  

A new type of cylindrical gas film seal (CGFS) with a flexible support is proposed according to the working characteristics of the fluid dynamic seal in high-rotational-speed fluid machinery, such as aero-engines and centrifuges. Compared with the CGFS without a flexible support, the CGFS with flexible support presents stronger radial floating characteristics since it absorbs vibration and reduces thermal deformation of the rotor system. Combined with the structural characteristics of a film seal, an analytical model of CGFS with a flexible wave foil is established. Based on the fluid-structure coupling analysis method, the three-dimensional flow field of a straight-groove CGFS model is simulated to study the effects of operating and structural parameters on the steady-state characteristics and the effects of gas film thickness, eccentricity, and the number of wave foils on the equivalent stress of the flexible support. Simulation results show that the film stiffness increases significantly when the depth of groove increases. When the gas film thickness increases, the average equivalent stress of the flexible support first decreases and then stabilizes. Furthermore, the number of wave foils affects the average foils thickness. Therefore, when selecting the number of wave foils, the support stiffness and buffer capacity should be considered simultaneously.


2002 ◽  
Vol 33 (6) ◽  
pp. 794-800 ◽  
Author(s):  
U. Dierksheide ◽  
P. Meyer ◽  
T. Hovestadt ◽  
W. Hentschel

2021 ◽  
pp. 146808742110131
Author(s):  
Xiaohang Fang ◽  
Li Shen ◽  
Christopher Willman ◽  
Rachel Magnanon ◽  
Giuseppe Virelli ◽  
...  

In this article, different manifold reduction techniques are implemented for the post-processing of Particle Image Velocimetry (PIV) images from a Spark Ignition Direct Injection (SIDI) engine. The methods are proposed to help make a more objective comparison between Reynolds-averaged Navier-Stokes (RANS) simulations and PIV experiments when Cycle-to-Cycle Variations (CCV) are present in the flow field. The two different methods used here are based on Singular Value Decomposition (SVD) principles where Proper Orthogonal Decomposition (POD) and Kernel Principal Component Analysis (KPCA) are used for representing linear and non-linear manifold reduction techniques. To the authors’ best knowledge, this is the first time a non-linear manifold reduction technique, such as KPCA, has ever been used in the study of in-cylinder flow fields. Both qualitative and quantitative studies are given to show the capability of each method in validating the simulation and incorporating CCV for each engine cycle. Traditional Relevance Index (RI) and two other previously developed novel indexes: the Weighted Relevance Index (WRI) and the Weighted Magnitude Index (WMI), are used for the quantitative study. The results indicate that both POD and KPCA show improvements in capturing the main flow field features compared to ensemble-averaged PIV experimental data and single cycle experimental flow fields while capturing CCV. Both methods present similar quantitative accuracy when using the three indexes. However, challenges were highlighted in the POD method for the selection of the number of POD modes needed for a representative reconstruction. When the flow field region presents a Gaussian distribution, the KPCA method is seen to provide a more objective numerical process as the reconstructed flow field will see convergence with an increasing number of modes due to its usage of Gaussian properties. No additional criterion is needed to determine how to reconstruct the main flow field feature. Using KPCA can, therefore, reduce the amount of analysis needed in the process of extracting the main flow field while incorporating CCV.


Forests ◽  
2021 ◽  
Vol 12 (4) ◽  
pp. 417
Author(s):  
Xingcong Lv ◽  
Xiaolong Hao ◽  
Rongxian Ou ◽  
Tao Liu ◽  
Chuigen Guo ◽  
...  

The rheological properties of wood–plastic composites (WPCs) with different wood fiber contents were investigated using a rotational rheometer under low shear rates. The flow field information was analyzed and simulated by Ansys Polyflow software. The results showed that the WPCs with different wood fiber contents behaved as typical power-law fluids. A higher wood fiber content increased the shear thinning ability and pseudoplasticity of the WPCs. The pressure, velocity, shear rate, and viscosity distributions of the WPC during extrusion could be predicted by computational fluid dynamics (CFD) Ansys Polyflow software to explore the effects of different components on the flow field of WPCs.


2010 ◽  
Vol 43 (6) ◽  
pp. 1039-1047 ◽  
Author(s):  
Emily J. Berg ◽  
Jessica L. Weisman ◽  
Michael J. Oldham ◽  
Risa J. Robinson

2016 ◽  
Vol 13 (116) ◽  
pp. 20160068 ◽  
Author(s):  
Gen Li ◽  
Ulrike K. Müller ◽  
Johan L. van Leeuwen ◽  
Hao Liu

Larvae of bony fish swim in the intermediate Reynolds number ( Re ) regime, using body- and caudal-fin undulation to propel themselves. They share a median fin fold that transforms into separate median fins as they grow into juveniles. The fin fold was suggested to be an adaption for locomotion in the intermediate Reynolds regime, but its fluid-dynamic role is still enigmatic. Using three-dimensional fluid-dynamic computations, we quantified the swimming trajectory from body-shape changes during cyclic swimming of larval fish. We predicted unsteady vortices around the upper and lower edges of the fin fold, and identified similar vortices around real larvae with particle image velocimetry. We show that thrust contributions on the body peak adjacent to the upper and lower edges of the fin fold where large left–right pressure differences occur in concert with the periodical generation and shedding of edge vortices. The fin fold enhances effective flow separation and drag-based thrust. Along the body, net thrust is generated in multiple zones posterior to the centre of mass. Counterfactual simulations exploring the effect of having a fin fold across a range of Reynolds numbers show that the fin fold helps larvae achieve high swimming speeds, yet requires high power. We conclude that propulsion in larval fish partly relies on unsteady high-intensity vortices along the upper and lower edges of the fin fold, providing a functional explanation for the omnipresence of the fin fold in bony-fish larvae.


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