Dynamic Model of a Novel Alternating Flow (AF) Hydraulic Pump

2017 ◽  
Author(s):  
Mengtang M. Li ◽  
Ryan Foss ◽  
Kim A. Stelson ◽  
James D. Van de Ven ◽  
Eric J. Barth
Keyword(s):  
Dynamic Model ◽  
High Efficiency ◽  
Check Valve ◽  
Viscous Friction ◽  
Operating Conditions ◽  
Hydraulic Systems ◽  
Displacement Control ◽  
Hydraulic Pump ◽  
Wide Range ◽  
Variable Displacement

High power density and good controllability are the most appealing characteristics that make hydraulic systems the best choice for many applications. Current state of the art hydraulic variable displacement pumps show high efficiency at high displacement while they have poor efficiencies at low displacement. This paper proposes a novel alternating flow (AF) variable displacement hydraulic pump to 1) eliminate metering losses by acting as a high-bandwidth pump for displacement control, 2) achieve high efficiency across a wide range of operating conditions and displacements, and 3) allow multiple units to be easily common-shaft mounted for a compact multi-actuator displacement control system from a single prime-mover. A dynamic model using first principles describes the cylinder pressure, flows between pairs of cylinders, and net inlet and outlet flows as a function of the pump’s phase shift angle. The model captures hydraulic check valve dynamics, the effective bulk modulus, leakage flows, and viscous friction. Piston kinematics and dynamics are discussed and energy loss models are presented and used to guide the design for a first prototype of the AF hydraulic pump. The paper presents simulation results from the model that offer an initial evaluation of this novel pump concept and potential applications.

Efficiency Testing of an Adjustable Linkage Triplex Pump

2014 ◽  
Author(s):  
Shawn R. Wilhelm ◽  
James D. Van De Ven
Keyword(s):  
Second Generation ◽  
High Efficiency ◽  
Mechanical Efficiency ◽  
Operating Conditions ◽  
Hydraulic Systems ◽  
Wide Range ◽  
Potential Applications ◽  
Work Input ◽  
Variable Displacement ◽  
Pressure Ripple

Current state of the art variable displacement pumps suffer from poor efficiency at low volumetric displacement. Additionally, their performance is strongly dependent on operating conditions. A new variable displacement linkage pump architecture has been developed which can achieve high efficiency across a wide range of operating conditions. Previous work has described the kinematics, energy loss modeling, and experimental validation of a low power single cylinder prototype as well as the design of a second generation prototype. The second generation pump employs roller element bearings in its joints to minimize friction losses and the three cylinder design reduces the pressure ripple. In this paper, experimental characterization is presented of the new 21 MPa, 6.75 cc/rev pump. High mechanical efficiency is achieved at low volumetric displacements at partial loads as low as 0.6% of maximum power. Poorly performing cartridge check valves result in low volumetric efficiencies at low displacements. Close agreement was obtained between the model and predicted work input using measured cylinder data as an input into the model. This work shows that the presented pump with properly functioning valves can achieve high efficiency across a wide range of operating conditions. Having such versatile pump performance can greatly improve the performance of hydraulic systems as well as expand their potential applications.

A Design Optimization Model for an Alternating Flow (AF) Hydraulic Pump Based on First Principles

2017 ◽  
Author(s):  
Mengtang Li ◽  
Ryan Foss ◽  
Kim A. Stelson ◽  
James D. Van de Ven ◽  
Eric J. Barth
Keyword(s):  
Closed Form ◽  
Operating Conditions ◽  
Energy Output ◽  
Group Method ◽  
Displacement Control ◽  
Hydraulic Pump ◽  
Load Pressure ◽  
Wide Range ◽  
Variable Displacement ◽  
Form Model

Although current state of the art hydraulic variable displacement pumps are highly efficiently at high displacement, they have poor efficiency at low displacement. Besides, different operating speed and load pressure conditions also strongly affect their performance. This paper proposed a novel alternating flow (AF) hydraulic variable displacement pump to 1) eliminate throttling loss by acting as a high-bandwidth pump for displacement control, 2) achieve high efficiency across a wide range of operating conditions and displacements, and 3) allow multiple units to be easily common-shaft mounted for a compact multi-actuator displacement control system from a single prime-mover. This paper presents a simple closed form model for the AF hydraulic pump and shows the model validation with a first generation prototype. The simple closed form model captures input motor energy, output fluid energy and associated energy losses. With the closed form model validated, it can then be used to drive optimal design for future generation prototypes using a dimensionless group method.

Design and Testing of an Adjustable Linkage for a Variable Displacement Pump

2013 ◽  
Vol 5 (4) ◽  
Author(s):  
Shawn R. Wilhelm ◽  
James D. Van de Ven
Keyword(s):  
High Efficiency ◽  
Operating Conditions ◽  
The Novel ◽  
Hydraulic Pump ◽  
Low Friction ◽  
Transmission Angle ◽  
Displacement Pump ◽  
Order Of Magnitude ◽  
Variable Displacement ◽  
Design And Testing

A variable displacement hydraulic pump/motor with high efficiency at all operating conditions, including low displacement, is beneficial to multiple applications. Two major energy loss terms in conventional pumps are the friction and lubrication leakage in the kinematic joints. This paper presents the synthesis, analysis, and experimental validation of a variable displacement sixbar crank-rocker-slider mechanism that uses low friction pin joints instead of planar joints as seen in conventional variable pump/motor architectures. The novel linkage reaches true zero displacement with a constant top dead center position, further minimizing compressibility energy losses. The synthesis technique develops the range of motion for the base fourbar crank-rocker and creates a method of synthesizing the output slider dyad. It is shown that the mechanism can be optimized for minimum footprint and maximum stroke with a minimum base fourbar transmission angle of 30 deg and a resultant slider transmission angle of 52 deg. The synthesized linkage has a dimensionless stroke of 2.1 crank lengths with a variable timing ratio and velocity and acceleration profiles in the same order of magnitude as a comparable crank-slider mechanism. The kinematic and kinetic results from an experimental prototype linkage agree well with the model predictions.

Investigation of Instability of a Pressure Compensated Vane Pump

2016 ◽  
Author(s):  
Ryan P. Jenkins ◽  
Monika Ivantysynova
Keyword(s):  
Control Volume ◽  
Operating Conditions ◽  
Working Fluid ◽  
Displacement Control ◽  
Vane Pump ◽  
Flow Rates ◽  
Wide Range ◽  
Oil Flow ◽  
Variable Displacement ◽  
Cooling And Lubrication

Currently, fixed displacement pumps are typically used to provide the oil flow required for actuation of the clutches, cooling, and lubrication of automatic transmissions. This results in significant power losses as excess flow at higher engine speeds is throttled through orifices back to the tank. Therefore, the use of variable displacement pumps to supply the required oil flow can reduce the overall fuel consumption of the vehicle by eliminating this excess flow at high engine speeds. This paper presents the development and experimental validation setup of a model for a pressure compensated pivoting-cam-type variable displacement vane pump (VDVP) that is suitable for these applications. The pump operates at low system pressures (typically ∼5 bar with maximum 20 bar) with significant amounts of entrained air present in the working fluid (typically 3% by volume at the delivery) over a wide range of input speeds (700–6000 rpm). These conditions, along with a combination of a highly dynamic flow demand and dynamically changing pressure compensation setting, result in pump instabilities and loss of controllability. Previously, high leakage flow rates were introduced into the cam displacement control volume in an attempt to stabilize the pump with limited improvements. A high fidelity simulation model of the VDVP displacement chambers and cam displacement control volume pressure development was created in MATLAB/Simulink to accurately predict pump flow rates and cam dynamics in order to investigate these instabilities and methods for increasing the controllability of the VDVP. Additionally, the model provides a platform to assess the system sensitivity to changes in fluid/air mixture ratio, vane spacing, bias spring rate, and pump outlet pressure. A modified pump that was instrumented to measure the pressure gradients within each displacement chamber at the transitions between the suction and delivery ports under realistic operating conditions is presented. The modified pump was also instrumented with a linear variable displacement transducer (LVDT) to directly measure cam position during pump operation on an experimental test bed incorporating actual control valves found in an automatic transmission.

scholarly journals Octane Index Applicability over the Pressure-Temperature Domain

Energies ◽  
2021 ◽  
Vol 14 (3) ◽  
pp. 607
Author(s):  
Tommy R. Powell ◽  
James P. Szybist ◽  
Flavio Dal Forno Chuahy ◽  
Scott J. Curran ◽  
John Mengwasser ◽  
...  
Keyword(s):  
High Efficiency ◽  
National Laboratory ◽  
Operating Conditions ◽  
Dominant Factor ◽  
Compression Ignition ◽  
Oak Ridge ◽  
Operating Modes ◽  
Wide Range ◽  
Thermodynamic Conditions ◽  
Si Engines

Modern boosted spark-ignition (SI) engines and emerging advanced compression ignition (ACI) engines operate under conditions that deviate substantially from the conditions of conventional autoignition metrics, namely the research and motor octane numbers (RON and MON). The octane index (OI) is an emerging autoignition metric based on RON and MON which was developed to better describe fuel knock resistance over a broader range of engine conditions. Prior research at Oak Ridge National Laboratory (ORNL) identified that OI performs reasonably well under stoichiometric boosted conditions, but inconsistencies exist in the ability of OI to predict autoignition behavior under ACI strategies. Instead, the autoignition behavior under ACI operation was found to correlate more closely to fuel composition, suggesting fuel chemistry differences that are insensitive to the conditions of the RON and MON tests may become the dominant factor under these high efficiency operating conditions. This investigation builds on earlier work to study autoignition behavior over six pressure-temperature (PT) trajectories that correspond to a wide range of operating conditions, including boosted SI operation, partial fuel stratification (PFS), and spark-assisted compression ignition (SACI). A total of 12 different fuels were investigated, including the Co-Optima core fuels and five fuels that represent refinery-relevant blending streams. It was found that, for the ACI operating modes investigated here, the low temperature reactions dominate reactivity, similar to boosted SI operating conditions because their PT trajectories lay close to the RON trajectory. Additionally, the OI metric was found to adequately predict autoignition resistance over the PT domain, for the ACI conditions investigated here, and for fuels from different chemical families. This finding is in contrast with the prior study using a different type of ACI operation with different thermodynamic conditions, specifically a significantly higher temperature at the start of compression, illustrating that fuel response depends highly on the ACI strategy being used.

scholarly journals Development of the PGT 25 High Efficiency Gas Turbine: Part 2 — Aerodynamic Design and Performance

1984 ◽  
Author(s):  
E. Benvenuti ◽  
B. Innocenti ◽  
R. Modi
Keyword(s):  
Gas Turbine ◽  
High Efficiency ◽  
Performance Testing ◽  
Operating Conditions ◽  
Aerodynamic Design ◽  
Direct Drive ◽  
Gas Generator ◽  
Full Load ◽  
Wide Range ◽  
Overall Performance

This paper outlines parameter selection criteria and major procedures used in the PGT 25 gas turbine power spool aerodynamic design; significant results of the shop full-load tests are also illustrated with reference to both overall performance and internal flow-field measurements. A major aero-design objective was established as that of achieving the highest overall performance levels possible with the matching to latest generation aero-derivative gas generators; therefore, high efficiencies were set as a target both for the design point and for a wide range of operating conditions, to optimize the turbine’s uses in mechanical drive applications. Furthermore, the design was developed to reach the performance targets in conjunction with the availability of a nominal shaft speed optimized for the direct drive of pipeline booster centrifugal compressors. The results of the full-load performance testing of the first unit, equipped with a General Electric LM 2500/30 gas generator, showed full attainment of the design objectives; a maximum overall thermal efficiency exceeding 37% at nominal rating and a wide operating flexibility with regard to both efficiency and power were demonstrated.

Mechanical Design and Testing of a 2.5 MW sCO2 Compressor Loop

2021 ◽  
Author(s):  
Stefan D. Cich ◽  
J. Jeffrey Moore ◽  
Chris Kulhanek ◽  
Meera Day Towler ◽  
Jason Mortzheim
Keyword(s):  
High Efficiency ◽  
Mechanical Design ◽  
Guide Vane ◽  
Operating Conditions ◽  
Inlet Guide Vane ◽  
Inlet Temperature ◽  
Design Changes ◽  
Wide Range ◽  
Inlet Conditions ◽  
Design And Testing

Abstract An enabling technology for a successful deployment of the sCO2 close-loop recompression Brayton cycle is the development of a compressor that can maintain high efficiency for a wide range of inlet conditions due to large variation in properties of CO2 operating near its dome. One solution is to develop an internal actuated variable Inlet Guide Vane (IGV) system that can maintain high efficiency in the main and re-compressor with varying inlet temperature. A compressor for this system has recently been manufactured and tested at various operating conditions to determine its compression efficiency. This compressor was developed with funding from the US DOE Apollo program and industry partners. This paper will focus on the design and testing of the main compressor operating near the CO2 dome. It will look at design challenges that went into some of the decisions for rotor and case construction and how that can affect the mechanical and aerodynamic performance of the compressor. This paper will also go into results from testing at the various operating conditions and how the change in density of CO2 affected rotordynamics and overall performance of the machine. Results will be compared to expected performance and how design changes were implanted to properly counter challenges during testing.

Modeling and Experimental Validation of a Reed Check Valve for Hydraulic Applications

2016 ◽  
Author(s):  
Anthony L. Knutson ◽  
James D. Van de Ven
Keyword(s):  
Internal Combustion Engines ◽  
Check Valve ◽  
Maximum Error ◽  
Fast Response ◽  
Single Element ◽  
Hydraulic Systems ◽  
Test Bed ◽  
Experimental Conditions ◽  
Wide Range ◽  
Reed Valve

Reed valves are a type of check valve commonly found in a wide range of applications including air compressors, internal combustion engines, and even the human heart. While reed valves have been studied extensively in these applications, published research on the modeling and application of reed valves in hydraulic systems is severely lacking. Because the spring and mass components of a reed valve are contained in a single element, it is light and compact compared to traditional disc, poppet, or ball style check valves. These advantages make reed valves promising for use in high frequency applications such as piston pumps, switch-mode hydraulics, and digital hydraulics. Furthermore, the small size and fast response of reed valves provide an opportunity to design pumps capable of operating at higher speeds and with lower dead volumes, thus increasing efficiency and power density. In this paper, a modeling technique for reed valves is presented and validated in a hydraulic piston pump test bed. Excellent agreement between modeled and experimentally measured reed valve opening is demonstrated. Across the range of experimental conditions, the model predicts the pump delivery with an error typically less than 1% with a maximum error of 2.2%.

The Dimension Match and Parameters Setting of the Hydraulic Motor for the Hydraulic-Electromagnetic Energy-Regenerative Shock Absorber

2017 ◽  
Author(s):  
Jia Mi ◽  
Lin Xu ◽  
Sijing Guo ◽  
Mohamed A. A. Abdelkareem ◽  
Lingshuai Meng ◽  
...  
Keyword(s):  
Energy Conversion ◽  
Shock Absorber ◽  
High Efficiency ◽  
Mechanical Energy ◽  
Hydraulic Cylinder ◽  
Electromagnetic Energy ◽  
Operating Conditions ◽  
Hydraulic Motor ◽  
Wide Range ◽  
Regenerative Shock Absorber

Hydraulic-electromagnetic Energy-regenerative Shock Absorber (HESA) has been proposed recently, with the purpose of mitigating vibration in vehicle suspensions and recovering vibration energy traditionally dissipated by oil dampers simultaneously. The HESA is composed of hydraulic cylinder, check valves, accumulators, hydraulic motor, generator, pipelines and so on. The energy conversion from hydraulic energy to mechanical energy mainly depends on the hydraulic motor between two accumulators. Hence, the dimension match and parameter settings of hydraulic motor for the HESA are extremely important for efficiency of the whole system. This paper studies the methods and steps for dimension matching and parameter settings of the hydraulic motor in a case of a typical commercial vehicle. To evaluate suspension’s vibration characteristics, experiments on the target tour bus have been done. Simulations are conducted to investigate the effects of the hydraulic motor in different working conditions. The simulation results verify that the methods and steps adopted are accurate over a wide range of operating conditions and also show that appropriate matching and parameter settings of the hydraulic motor attached in the HESA can work with high efficiency and then effectively improving energy conversion efficiency for the whole system. Therefore, the theory of the matching progress can guide the future design of an HESA.

Development of a Novel Axial Compressor Generation for Industrial Applications: Part 2 — Blade Mechanics

2014 ◽  
Author(s):  
Dirk Anding ◽  
Henning Ressing ◽  
Klaus Hörmeyer ◽  
Roland Pisch ◽  
Kai Ziegler
Keyword(s):  
High Efficiency ◽  
Axial Compressor ◽  
Forced Response ◽  
Operating Conditions ◽  
Strain Gauges ◽  
Blade Design ◽  
Operating Range ◽  
Resonance Frequencies ◽  
Wide Range ◽  
Blade Vibrations

Blade vibrations resulting in alternating stresses are often the critical factor in determining blade life. Indeed, many of the failures experienced by turbomachinery blades occur due to high-cycle fatigue caused by blade vibrations. These vibrations can arise either through self-excited oscillations known as flutter or through aerodynamic forcing of the blades from factors such as periodic wakes from up and/or downstream vanes or unsteady flow phenomena such as compressor surge. The current paper deals with the design and the analytical and experimental verification of the axial blading for a new generation of industrial compressors, a hybrid axial compressor that combines the advantages of conventional industrial compressors — broad operating range and high efficiency — with the advantages of gas turbine compressors — high power-density and high stage pressure ratios. Additionally, the surge robustness of this novel compressor blading has been greatly improved. During the development phase extensive efforts were made to ensure safe operation for future service life. This was achieved by designing blades that will not flutter, do not have high resonance amplitudes throughout their entire operating range and are extremely robust against surge. This strongly increased robustness of the new compressor blading was achieved by the implementation of a “wide-chord” blade design in all rotor blade rows in combination with a proper tuning of resonance frequencies throughout the entire operating range. For the verification of the new blading well-established methods accepted by industry were used such as CFD and FEA. Furthermore, coupling of the two into a method referred to as Fluid Structure Interaction (FSI) was used to more closely investigate the interaction of flow and structural dynamics phenomena. These analytical techniques have been used in conjunction with extensive testing of a scaled test compressor, which was operated at conditions of dynamic similitude (matching of scaled blade vibration frequencies, flow conditions, and Mach number) with full-scale operational conditions. Strain gauges placed on the blades and a state of the art technique known as “tip timing” were used to verify blade vibrations over a wide range of combinations of guide vane positions and rotational speeds. No propensity was found of any of the blades to develop high vibration amplitudes at any of the operating conditions investigated in the rig tests. The comparison of non-linear forced response analyses and the rig test results from strain gauges and tip timing showed close agreement, verifying the analysis techniques used. In conclusion it can be stated that the blade design exhibits a very high level of safety against vibrations within the entire operating range and during surge.

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