A More Accurate Definition of Mechanical and Volumetric Efficiencies for Digital Displacement® Pumps

Author(s):  
Christopher Williamson ◽  
Noah Manring

Abstract The apparent volumetric displacement of digital displacement pumps and motors is reduced with increasing fluid pressure. So-called pump shrinkage has been documented in previous publications, where fluid compressibility effects were assumed to affect input and output power equally. In this paper, the authors derive the torque and flow rate of an ideal digital displacement pump. It is shown that the output power shrinks slightly more than the input. The difference between input and output shrinkage is counted as a power loss according to the accepted definition of total efficiency. New equations are presented for calculating mechanical and volumetric efficiencies which are up to 2% more accurate than the previous method (which assumes equal shrinkage) and up to 5% more accurate than conventional equations (which assume no shrinkage). Compressibility effects may be even more significant depending on pump design parameters, fluid properties, flow control algorithms and operating conditions. Calculations of partial pump efficiencies require a derived displacement volume to be known. The derived displacement volume of digital displacement pumps is considered for the first time in this paper. The contributions of this work are instructive for understanding the unique characteristics of digital displacement pumps as well as check-valve type pumps in general.

Author(s):  
Noah D. Manring ◽  
Viral S. Mehta ◽  
Jeff L. Kuehn ◽  
Bryan E. Nelson

Axial piston pumps of swash-plate type are extensively used in off-highway machines to convert rotating mechanical power into hydraulic power. Efficiency of such pumps is of considerable importance to hydraulic design engineers. Many researchers have tried to create mathematical models for describing pump efficiency. These models are typically a system of nonlinear algebraic equations dependent upon a total of four variables (pressure, speed, temperature, displacement) and a set of experimentally determined coefficients. Since these models are not of the a-priori type, they are not of much value to a design engineer who is trying to design an efficient pump. Others have tried to use physics based models and numerical programs to accurately predict the influence of component design on efficiency. Such programs are considerably slow to run and of not much use to a design engineer who needs to make quick decisions. Hence the objective of this paper is to understand the sensitivity of various design parameters on the total efficiency of the pump by conducting a dimensionless parameter study of a large set of pump design parameters. Using this method it will be shown that a small group of design parameters have the highest influence on the efficiency of these pumps.


Author(s):  
G K Awari ◽  
P M Ardhapurkar ◽  
D G Wakde ◽  
L B Bhuyar

The air-lift pump is a well-established method for vertical transport of liquids and solid-liquid mixtures. The objectives of the present study are to evaluate the performance of a pump under predetermined operating conditions and to optimize the related parameters for the use of the pump for two-phase mixtures of air and water when a compressor is readily available. This paper is focused on the general mathematical functions applicable to air-lift pump installations. The effect of various design parameters on the performance of air-lift pump is presented. A user-friendly computer program is developed on the basis of the optimization of influencing variables. This program will be useful for the design and installation of an air-lift pump handling air-water mixtures. A comparative study of an air-lift pump with a centrifugal pump handling two-phase mixtures is also discussed in the paper.


1997 ◽  
Vol 21 (2) ◽  
pp. 109-121 ◽  
Author(s):  
G. Mimmi ◽  
P. Pennacchi

The subject of this paper is the theoretical analysis of the internal lobe pump which is a particular type of positive displacement rotary pump. The main components of the pump are the rotors: usually the outer one is characterised by lobes with circular shape, while the inner rotor profile is determined as conjugate to the other. For this reason the first topic presented here is the definition of the geometry of the rotors starting from the design parameters. The choice of these parameters is subject to some limitations in order to avoid inner rotor undercutting and to limit the pressure angle between the rotors. Now we will consider the design optimisation. The first step is the determination of the instantaneous flow rate as a function of the design parameters. This allows us to calculate two performance indexes commonly used for the study of positive displacement pumps: the flow rate irregularity and the specific flow rate. These indexes are used to optimise the design of the pump and to obtain the sets of optimum design parameters. Finally further considerations are presented regarding the calculation and the use of other performance indexes, the specific slipping and the rotor curvature, which are particularly suitable for giving more elements for the analysis of this case.


2018 ◽  
Vol 198 ◽  
pp. 04005
Author(s):  
Ayodeji Sowale ◽  
Athanasios J. Kolios

This study presents the numerical simulation of the adiabatic and Quasi steady models of the free piston Stirling engine, the mathematical equations are presented, and design parameters are determined and used as input for the simulation. The simulations are computed under adiabatic and Quasi operating conditions, and their output results are compared. The similarities and differences in the model predictions in terms of the pressure to volume diagram, the amplitudes of the pistons and displacer, temperature, efficiency, power output and stable operation are observed and investigated. The models are validated against the experimental output and the results show a good agreement with the experiment. The adiabatic model predicted an output power of 862 W, while Quasi steady model predicted more accurate output power of 997W at frequency of 30 Hz in relation to the 1000 W of the experimental output. The effects of the variation of engine’s parameters on the output power are also observed and presented.


2001 ◽  
Author(s):  
Noah D. Manring

Abstract The objectives of this research are to determine the physical contributors that tend to separate the slippers from the swash plate within an axial-piston pump. Upon determining these contributors, the hold-down force that is required for maintaining contact between the slippers and the swash plate is determined. This force is then expressed in terms of pump design-parameters and operating conditions. Physically inspecting six industrial pumps and measuring the theoretical calculations against the a-posteriori results of successful pump designs validates the analytical results of this research. By confirming the analysis of this research, an a-priori approach is recommended for adequately specifying the required spring load for the slipper hold-down mechanism.


2015 ◽  
Vol 7 (3-4) ◽  
pp. 369-377 ◽  
Author(s):  
Alex Pacini ◽  
Alessandra Costanzo ◽  
Diego Masotti

An increasing interest is arising in developing miniaturized antennas in the microwave range. However, even when the adopted antennas dimensions are small compared with the wavelength, radiation performances have to be preserved to keep the system-operating conditions. For this purpose, magneto-dielectric materials are currently exploited as promising substrates, which allows us to reduce antenna dimensions by exploiting both relative permittivity and permeability. In this paper, we address generic antennas in resonant conditions and we develop a general theoretical approach, not based on simplified equivalent models, to establish topologies most suitable for exploiting high permeability and/or high-permittivity substrates, for miniaturization purposes. A novel definition of the region pertaining to the antenna near-field and of the associated field strength is proposed. It is then showed that radiation efficiency and bandwidth can be preserved only by a selected combinations of antenna topologies and substrate characteristics. Indeed, by the proposed independent approach, we confirm that non-dispersive magneto-dielectric materials with relative permeability greater than unit, can be efficiently adopted only by antennas that are mainly represented by equivalent magnetic sources. Conversely, if equivalent electric sources are involved, the antenna performances are significantly degraded. The theoretical results are validated by full-wave numerical simulations of reference topologies.


Author(s):  
Yiqi Cheng ◽  
Xinhua Wang ◽  
Waheed Ur Rehman ◽  
Tao Sun ◽  
Hasan Shahzad ◽  
...  

This study presents a novel cylindrical vane pump based on the traditional working principle. The efficiency of the cylindrical vane pump was verified by experimental validation and numerical analysis. Numerical analysis, such as kinematics analysis, was performed in Pro/Mechanism and unsteady flow-field analysis was performed using ANSYS FLUENT. The stator surface equations were derived using the geometric theory of the applied spatial triangulation function. A three-dimensional model of the cylindrical vane pump was established with the help of MATLAB and Pro/E. The kinematic analysis helped in developing kinematic equations for cylindrical vane pumps and proved the effectiveness of the structural design. The maximum inaccuracy error of the computational fluid dynamics (CFD) model was 5.7% compared with the experimental results, and the CFD results show that the structure of the pump was reasonable. An experimental test bench was developed, and the results were in excellent agreement with the numerical results of CFD. The experimental results show that the cylindrical vane pump satisfied the three-element design of a positive-displacement pump and the trend of changes in efficiency was the same for all types of efficiency under different operating conditions. Furthermore, the volumetric efficiency presented a nonlinear positive correlation with increased rotational velocity, the mechanical efficiency showed a nonlinear negative correlation, and the total efficiency first increased and then decreased. When the rotational velocity was 1.33[Formula: see text] and the discharge pressure was 0.68[Formula: see text], the total efficiency reached its maximum value.


2021 ◽  
Vol 1 ◽  
pp. 731-740
Author(s):  
Giovanni Formentini ◽  
Claudio Favi ◽  
Claude Cuiller ◽  
Pierre-Eric Dereux ◽  
Francois Bouissiere ◽  
...  

AbstractOne of the most challenging activity in the engineering design process is the definition of a framework (model and parameters) for the characterization of specific processes such as installation and assembly. Aircraft system architectures are complex structures used to understand relation among elements (modules) inside an aircraft and its evaluation is one of the first activity since the conceptual design. The assessment of aircraft architectures, from the assembly perspective, requires parameter identification as well as the definition of the overall analysis framework (i.e., mathematical models, equations).The paper aims at the analysis of a mathematical framework (structure, equations and parameters) developed to assess the fit for assembly performances of aircraft system architectures by the mean of sensitivity analysis (One-Factor-At-Time method). The sensitivity analysis was performed on a complex engineering framework, i.e. the Conceptual Design for Assembly (CDfA) methodology, which is characterized by level, domains and attributes (parameters). A commercial aircraft cabin system was used as a case study to understand the use of different mathematical operators as well as the way to cluster attributes.


2002 ◽  
Vol 124 (4) ◽  
pp. 827-834 ◽  
Author(s):  
D. O. Baun ◽  
E. H. Maslen ◽  
C. R. Knospe ◽  
R. D. Flack

Inherent in the construction of many experimental apparatus designed to measure the hydro/aerodynamic forces of rotating machinery are features that contribute undesirable parasitic forces to the measured or test forces. Typically, these parasitic forces are due to seals, drive couplings, and hydraulic and/or inertial unbalance. To obtain accurate and sensitive measurement of the hydro/aerodynamic forces in these situations, it is necessary to subtract the parasitic forces from the test forces. In general, both the test forces and the parasitic forces will be dependent on the system operating conditions including the specific motion of the rotor. Therefore, to properly remove the parasitic forces the vibration orbits and operating conditions must be the same in tests for determining the hydro/aerodynamic forces and tests for determining the parasitic forces. This, in turn, necessitates a means by which the test rotor’s motion can be accurately controlled to an arbitrarily defined trajectory. Here in, an interrupt-driven multiple harmonic open-loop controller was developed and implemented on a laboratory centrifugal pump rotor supported in magnetic bearings (active load cells) for this purpose. This allowed the simultaneous control of subharmonic, synchronous, and superharmonic rotor vibration frequencies with each frequency independently forced to some user defined orbital path. The open-loop controller was implemented on a standard PC using commercially available analog input and output cards. All analog input and output functions, transformation of the position signals from the time domain to the frequency domain, and transformation of the open-loop control signals from the frequency domain to the time domain were performed in an interrupt service routine. Rotor vibration was attenuated to the noise floor, vibration amplitude ≈0.2 μm, or forced to a user specified orbital trajectory. Between the whirl frequencies of 14 and 2 times running speed, the orbit semi-major and semi-minor axis magnitudes were controlled to within 0.5% of the requested axis magnitudes. The ellipse angles and amplitude phase angles of the imposed orbits were within 0.3 deg and 1.0 deg, respectively, of their requested counterparts.


Sign in / Sign up

Export Citation Format

Share Document