Review of Heat Exchanger Studies for High-Efficiency Gas Turbines

2007 ◽  
Author(s):  
Ji Hwan Jeong ◽  
Lae Sung Kim ◽  
Jae Keun Lee ◽  
Man Yeong Ha ◽  
Kui Soon Kim ◽  
...  
Keyword(s):  
Heat Exchanger ◽  
Gas Turbine ◽  
Gas Turbines ◽  
High Efficiency ◽  
Air Transportation ◽  
Turbine Engines ◽  
Gas Turbine Engines ◽  
Materials Selection ◽  
Air Cooler ◽  
Cooling Air

Air transportation has been being expanded remarkably, and its growth is expected to continue in the coming decades. Environmental issues and airlines require gas turbine manufacturers to produce environmentally friendly gas-turbine engines with lower emissions and improved specific fuel consumption. These requirements can be met by incorporating heat exchangers into gas turbines for intercooling and recuperation. Relevant research in such areas as the design of a heat exchanger matrix, materials selection, and manufacturing technology and optimization has been carried out by a variety of researchers. These works are reviewed in this paper. The recent advance in technologies appears to herald the development of intercoolers and recuperators for civil aeroplane gas turbines. Based on results reported in previous studies, potential heat exchanger designs for an aero gas turbine recuperator, intercooler, and cooling-air cooler are suggested.

Selection of a High-Efficiency Regenerator for Pipeline Gas Turbines

1977 ◽  
Author(s):  
K. O. Parker
Keyword(s):  
Gas Turbine ◽  
Thermal Efficiency ◽  
Gas Turbines ◽  
High Efficiency ◽  
Steel Plate ◽  
Hydrocarbon Fuel ◽  
Turbine Engines ◽  
Gas Turbine Engines ◽  
Cost Impact ◽  
Selection Of

The dramatically rising cost of hydrocarbon fuel in recent years has reemphasized industry attention to high thermal efficiency for its pipeline compressor drive gas turbine engines. The advent of a new stainless steel plate-fin industrial regenerator has made possible greatly improved gas turbine thermal efficiency, compact installation, and long life. The selection of the optimum match of regenerator effectiveness and pressure drop with engine characteristics is discussed together with the size and cost impact of these parameters. New design features are developed that ensure historical regenerator problems are handled effectively.

scholarly journals A High Efficiency Recuperated Cycle, Optimized for Reliable, Low Cost, Industrial Gas Turbine Engines

1995 ◽  
Author(s):  
Thomas L. Ragland
Keyword(s):  
Gas Turbine ◽  
Gas Turbines ◽  
High Efficiency ◽  
Low Cost ◽  
World Market ◽  
Simple Cycle ◽  
Turbine Engines ◽  
Gas Turbine Engines ◽  
Industrial Gas Turbine ◽  
Engine Cycle

With the increasing need for more efficient industrial gas turbine engines, the recuperated engine cycle is being considered as a means of meeting these needs. This paper discusses a recuperated cycle design that is optimized to take full advantage of the recuperator but at the same time accommodate the real world market constraints of reliability, durability and cost. Current simple cycle industrial engines are evolving to very high pressure ratios and high firing temperatures in order to reach cycle efficiencies in the 37% to 39% range. Some simple cycle industrial gas turbines with lower cycle pressure ratios and firing temperatures have been modified so a recuperated option can be added. Although the addition of a recuperator to these engines does improve cycle efficiency, levels of only the 33% to 35% range are reached. This is mainly due to the fact that the resulting cycles are not optimized for a recuperator. An engine cycle that is optimized around a recuperator could obtain cycle efficiencies in the 43% to 45% range. Fortunately, this cycle optimizes at low pressure ratios and modest firing temperatures which results in lower cost components which tend to offset the additional cost of the recuperator.

Paper 11: Regenerators for High Temperature Gas Turbine Engines

1968 ◽  
Vol 183 (14) ◽  
pp. 110-120
Author(s):  
R. N. Penny
Keyword(s):  
Heat Exchanger ◽  
Gas Turbine ◽  
Glass Ceramic ◽  
Gas Turbines ◽  
First Generation ◽  
Turbine Engines ◽  
Gas Turbine Engines ◽  
Regenerative Heat ◽  
Complete Failure ◽  
Recuperative Heat Exchanger

In various companies throughout the world a first generation of production vehicle gas turbine engines are being engineered. A vital component involved is the regenerative heat exchanger. The relative merits of the rotary regenerative and static recuperative heat exchanger are compared. Thermal efficiency and competitive initial cost are the two vital issues involved in the design of small gas turbines for the commercial establishment of gas turbine vehicles. The selection of a material for the rotary regenerator is essentially related to resolving the two vital issues of future small gas turbines and is, therefore, analysed. The account of the pioneering work involved in engineering the glass ceramic and other non-metal rotary regenerators includes a complete failure analysis based on running experience with over 200 ceramic regenerators. The problems of sealing, supporting and manufacturing the glass ceramic rotary generator are discussed and future practical regenerative designs are outlined. Heat exchange theory applied to small gas turbines is also reviewed.

UHEGT: The Ultra-High Efficiency Gas Turbine Engine With Stator Internal Combustion

2015 ◽  
Author(s):  
Meinhard T. Schobeiri ◽  
Seyed M. Ghoreyshi
Keyword(s):  
Power Generation ◽  
Gas Turbine ◽  
Gas Turbines ◽  
High Efficiency ◽  
Combustion Process ◽  
Future Generation ◽  
Turbine Engines ◽  
Gas Turbine Engines ◽  
Cfd Simulations ◽  
Pressure Losses

The current article introduces a physics based revolutionary technology that enables energy efficiency and environmental compatibility goals of future generation aircraft and power generation gas turbines. An Ultra-High Efficiency Gas Turbine technology (UHEGT) is developed, where the combustion process is no longer contained in isolation between the compressor and turbine, rather distributed in three stages and integrated within the first three HP-turbine stator rows. The proposed distributed combustion results in high thermal efficiencies, which cannot be achieved by conventional gas turbine engines. Particular fundamental issues of aero-thermodynamic design, combustion, and heat transfer are addressed in this study along with comprehensive CFD simulations. The aero-thermodynamic study shows that the UHEGT-concept improves the thermal efficiency of gas turbines 5–7% above the current most advanced high efficiency gas turbine engines, such as Alstom GT24. Multiple configurations are designed and simulated numerically to achieve the optimum configuration for UHEGT. CFD simulations include combustion process in conjunction with a rotating turbine row. Temperature and velocity distributions are investigated as well as power generation, pressure losses, and NOx emissions. Results show that the configuration in which fuel is injected into the domain through cylindrical tubes provides the best combustion process and the most uniform temperature distribution at the rotor inlet.

scholarly journals Progress in Novel Electrodeposited Bond Coats for Thermal Barrier Coating Systems

Materials ◽  
2021 ◽  
Vol 14 (15) ◽  
pp. 4214
Author(s):  
Kranthi Kumar Maniam ◽  
Shiladitya Paul
Keyword(s):  
Gas Turbine ◽  
Thermal Barrier Coating ◽  
Gas Turbines ◽  
High Performance ◽  
Turbine Engines ◽  
Thermal Barrier ◽  
Gas Turbine Engines ◽  
Potential Cost ◽  
Bond Coats ◽  
Barrier Coating

The increased demand for high performance gas turbine engines has resulted in a continuous search for new base materials and coatings. With the significant developments in nickel-based superalloys, the quest for developments related to thermal barrier coating (TBC) systems is increasing rapidly and is considered a key area of research. Of key importance are the processing routes that can provide the required coating properties when applied on engine components with complex shapes, such as turbine vanes, blades, etc. Despite significant research and development in the coating systems, the scope of electrodeposition as a potential alternative to the conventional methods of producing bond coats has only been realised to a limited extent. Additionally, their effectiveness in prolonging the alloys’ lifetime is not well understood. This review summarises the work on electrodeposition as a coating development method for application in high temperature alloys for gas turbine engines and discusses the progress in the coatings that combine electrodeposition and other processes to achieve desired bond coats. The overall aim of this review is to emphasise the role of electrodeposition as a potential cost-effective alternative to produce bond coats. Besides, the developments in the electrodeposition of aluminium from ionic liquids for potential applications in gas turbines and the nuclear sector, as well as cost considerations and future challenges, are reviewed with the crucial raw materials’ current and future savings scenarios in mind.

Design, Development and Application of Vehicle Gas Turbine Engines

1966 ◽  
Vol 181 (1) ◽  
pp. 149-172
Author(s):  
P. A. Phillips ◽  
Peter Spear
Keyword(s):  
Gas Turbine ◽  
Gas Turbines ◽  
Low Cost ◽  
Engine Performance ◽  
Turbine Engines ◽  
Gas Turbine Engines ◽  
Design Development ◽  
Turbine Engine ◽  
Wide Range ◽  
Cycle Temperature

After briefly summarizing worldwide automotive gas turbine activity, the paper analyses the power plant requirements of a wide range of vehicle applications in order to formulate the design criteria for acceptable vehicle gas turbines. Ample data are available on the thermodynamic merits of various gas turbine cycles; however, the low cost of its piston engine competitor tends to eliminate all but the simplest cycles from vehicle gas turbine considerations. In order to improve the part load fuel economy, some complexity is inevitable, but this is limited to the addition of a glass ceramic regenerator in the 150 b.h.p. engine which is described in some detail. The alternative further complications necessary to achieve satisfactory vehicle response at various power/weight ratios are examined. Further improvement in engine performance will come by increasing the maximum cycle temperature. This can be achieved at lower cost by the extension of the use of ceramics. The paper is intended to stimulate the design application of the gas turbine engine.

Determination of Cycle Configuration of Gas Turbines and Aircraft Engines by Optimization Procedure

1990 ◽  
Author(s):  
Yoshiharu Tsujikawa ◽  
Makoto Nagaoka
Keyword(s):  
Gas Turbine ◽  
Gas Turbines ◽  
Specific Impulse ◽  
Optimization Procedure ◽  
Turbine Engines ◽  
Gas Turbine Engines ◽  
Aircraft Engines ◽  
Scramjet Engine ◽  
Aero Engines

This paper is devoted to the analyses and optimization of simple and sophisticated cycles, particularly for various gas turbine engines and aero-engines (including scramjet engine) to achive the maximum performance. The optimization of such criteria as thermal efficiency, specific output and total performance for gas turbine engines, and overall efficiency, non-dimensional thrust and specific impulse for aero-engines have been performed by the optimization procedure with multiplier method. The comparisons of results with analytical solutions establishes the validity of the optimization procedure.

scholarly journals The effect of heat recovery on the optimal values of helicopter turboshaft engine parameters

2020 ◽  
Vol 19 (4) ◽  
pp. 43-57
Author(s):  
H. H. Omar ◽  
V. S. Kuz'michev ◽  
A. O. Zagrebelnyi ◽  
V. A. Grigoriev
Keyword(s):  
Heat Exchanger ◽  
Gas Turbine ◽  
Heat Recovery ◽  
Thermodynamic Cycle ◽  
Gas Turbine Engine ◽  
Turbine Engines ◽  
Gas Turbine Engines ◽  
Working Process ◽  
Turbine Engine ◽  
Recuperative Heat Exchanger

Recent studies related to fuel economy in air transport conducted in our country and abroad show that the use of recuperative heat exchangers in aviation gas turbine engines can significantly, by up to 20...30%, reduce fuel consumption. Until recently, the use of cycles with heat recovery in aircraft gas turbine engines was restrained by a significant increase in the mass of the power plant due to the installation of a heat exchanger. Currently, there is a technological opportunity to create compact, light, high-efficiency heat exchangers for use on aircraft without compromising their performance. An important target in the design of engines with heat recovery is to select the parameters of the working process that provide maximum efficiency of the aircraft system. The article focused on setting of the optimization problem and the choice of rational parameters of the thermodynamic cycle parameters of a gas turbine engine with a recuperative heat exchanger. On the basis of the developed method of multi-criteria optimization the optimization of thermodynamic cycle parameters of a helicopter gas turbine engine with a ANSAT recuperative heat exchanger was carried out by means of numerical simulations according to such criteria as the total weight of the engine and fuel required for the flight, the specific fuel consumption of the aircraft for a ton- kilometer of the payload. The results of the optimization are presented in the article. The calculation of engine efficiency indicators was carried out on the basis of modeling the flight cycle of the helicopter, taking into account its aerodynamic characteristics. The developed mathematical model for calculating the mass of a compact heat exchanger, designed to solve optimization problems at the stage of conceptual design of the engine and simulation of the transport helicopter flight cycle is presented. The developed methods and models are implemented in the ASTRA program. It is shown that optimal parameters of the working process of a gas turbine engine with a free turbine and a recuperative heat exchanger depend significantly on the heat exchanger effectiveness. The possibility of increasing the efficiency of the engine due to heat regeneration is also shown.

scholarly journals Inlet Air Fogging of Marine Gas Turbine in Power Output Loss Compensation

2015 ◽  
Vol 22 (4) ◽  
pp. 53-58 ◽  
Author(s):  
Zygfryd Domachowski ◽  
Marek Dzida
Keyword(s):  
Gas Turbine ◽  
Power Output ◽  
Gas Turbines ◽  
Evaporative Cooling ◽  
Turbine Engines ◽  
Gas Turbine Engines ◽  
Output Loss ◽  
Direct Evaporative Cooling ◽  
Loss Compensation ◽  
The World

Abstract The use of inlet air fogging installation to boost the power for gas turbine engines is widely applied in the power generation sector. The application of fogging to mechanical drive is rarely considered in literature [1]. This paper will cover some considerations relating to its application for gas turbines in ship drive. There is an important evaporative cooling potential throughout the world, when the dynamic data is evaluated, based on an analysis of coincident wet and dry bulb information. This data will allow ships’ gas turbine operators to make an assessment of the economics of evaporative fogging. The paper represents an introduction to the methodology and data analysis to derive the direct evaporative cooling potential to be used in marine gas turbine power output loss compensation.

Inlet Fogging of Gas Turbine Engines: Part B — Fog Droplet Sizing Analysis, Nozzle Types, Measurement and Testing

2002 ◽  
Author(s):  
Mustapha Chaker ◽  
Cyrus B. Meher-Homji ◽  
Thomas Mee
Keyword(s):  
Gas Turbine ◽  
Gas Turbines ◽  
Measurement Techniques ◽  
Turbine Engines ◽  
Gas Turbine Engines ◽  
Size Measurement ◽  
The Past ◽  
Testing Method ◽  
Measurement And Testing ◽  
Experimental And Theoretical Studies

The inlet fogging of gas turbine engines for power augmentation has seen increasing application over the past decade yet not a single technical paper treating the physics and engineering of the fogging process, droplet size measurement, droplet kinetics, or the duct behavior of droplets, from a gas turbine perspective, is available. This paper provides the results of extensive experimental and theoretical studies conducted over several years, coupled with practical aspects learned in the implementation of nearly 500 inlet fogging systems on gas turbines ranging in power from 5 to 250 MW. Part B of the paper treats the practical aspects of fog nozzle droplet sizing, measurement and testing presenting the information from a gas turbine fogging perspective. This paper describes the different measurement techniques available, covers design aspects of nozzles, provides experimental data on different nozzles and provides recommendations for a standardized nozzle testing method for gas turbine inlet air fogging.

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