Aero-Thermal Study of the Unsteady Flow Field in a Transonic Gas Turbine With Inlet Temperature Distortions

Author(s):  
Francesco Martelli ◽  
Paolo Adami ◽  
Simone Salvadori ◽  
Kam S. Chana ◽  
Lionel Castillon

CFD prediction of the unsteady aero-thermal interaction in the HP turbine stage, with inlet temperature non-uniformity, requires appropriate unsteady modelling and a low diffusive numerical scheme coupled with suitable turbulence models. This maybe referred to as high fidelity CFD. A numerical study has been conducted by the University of Florence in collaboration with ONERA to compare capabilities and limitations of their CFD codes for such flows. The test vehicle used for the investigation is a turbine stage of three-dimensional design from the QinetiQ turbine facility known as MT1. This stage is a high pressure (HP) transonic stage that has an un-shrouded rotor, configured un-cooled with 32 stators and 60 rotor blades. Two different CFD solvers are compared that use different unsteady treatment of the interaction. A reduced count ratio technique has been used by the University of Florence with its code HybFlow, while a phase lag model has been used by ONERA in their code, elsA. Four different inlet conditions have been simulated and compared with a focus on the experimental values provided by QinetiQ in the frame of TATEF and TATEF2 EU 6th Framework projects. The differences in terms of performance parameters and hot fluid redistribution, as well as the time- and pitch-averaged radial distributions on a plane downstream of the rotor blade, have been underlined. Special attention was given to the predictions of rotor blade unsteady pressure and heat transfer rates.

2011 ◽  
Vol 133 (3) ◽  
Author(s):  
S. Salvadori ◽  
F. Montomoli ◽  
F. Martelli ◽  
P. Adami ◽  
K. S. Chana ◽  
...  

Computational fluid dynamics (CFD) prediction of the unsteady aerothermal interaction in the HP turbine stage, with inlet temperature nonuniformity, requires appropriate unsteady modeling and a low diffusive numerical scheme coupled with suitable turbulence models. This maybe referred to as high fidelity CFD. A numerical study has been conducted by the University of Florence in collaboration with ONERA to compare capabilities and limitations of their CFD codes for such flows. The test vehicle used for the investigation is a turbine stage of three-dimensional design from the QinetiQ turbine facility known as MT1. This stage is a high pressure transonic stage that has an unshrouded rotor, configured, and uncooled with 32 stators and 60 rotor blades. Two different CFD solvers are compared that use different unsteady treatments of the interaction. A reduced count ratio technique has been used by the University of Florence with its code HYBFLOW, while a phase lag model has been used by ONERA in their code, ELSA. Four different inlet conditions have been simulated and compared with focus on the experimental values provided by QinetiQ in the frame of TATEF and TATEF2 EU Sixth Framework Projects. The differences in terms of performance parameters and hot fluid redistribution, as well as the time- and pitch-averaged radial distributions on a plane downstream of the rotor blade, have been underlined. Special attention was given to the predictions of rotor blade unsteady pressure and heat transfer rates.


Author(s):  
Florent Duchaine ◽  
Jérôme Dombard ◽  
Laurent Gicquel ◽  
Charlie Koupper

To study the effects of combustion chamber dynamics on a turbine stage aerodynamics and thermal loads, an integrated Large-Eddy Simulation of the FACTOR combustion chamber simulator along with its high pressure turbine stage is performed and compared to a standalone turbine stage computation operated under the same mean conditions. For this specific configuration, results illustrate that the aerodynamic expansion of the turbine stage is almost insensitive to the inlet turbulent conditions. However, the temperature distribution in the turbine passages as well as on the stator vane and rotor blade walls are highly impacted by these inlet conditions: underlying the importance of inlet conditions in turbine stage computations and the potential of integrated combustion chamber / turbine simulations in such a context.


Author(s):  
Imran Qureshi ◽  
Andy D. Smith ◽  
Kam S. Chana ◽  
Thomas Povey

Detailed experimental measurements have been performed to understand the effects of turbine inlet temperature distortion (hot-streaks) on the heat transfer and aerodynamic characteristics of a full-scale unshrouded high pressure turbine stage at flow conditions that are representative of those found in a modern gas turbine engine. To investigate hot-streak migration, the experimental measurements are complemented by three-dimensional steady and unsteady CFD simulations of the turbine stage. This paper presents the time-averaged measurements and computational predictions of rotor blade surface and rotor casing heat transfer. Experimental measurements obtained with and without inlet temperature distortion are compared. Time-mean experimental measurements of rotor casing static pressure are also presented. CFD simulations have been conducted using the Rolls-Royce code Hydra, and are compared to the experimental results. The test turbine was the unshrouded MT1 turbine, installed in the Turbine Test Facility (previously called Isentropic Light Piston Facility) at QinetiQ, Farnborough UK. This is a short duration transonic facility, which simulates engine representative M, Re, Tu, N/T and Tg /Tw at the turbine inlet. The facility has recently been upgraded to incorporate an advanced second-generation temperature distortion generator, capable of simulating well-defined, aggressive temperature distortion both in the radial and circumferential directions, at the turbine inlet.


1993 ◽  
Vol 115 (1) ◽  
pp. 128-136 ◽  
Author(s):  
J. Zeschky ◽  
H. E. Gallus

Detailed measurements have been performed in a subsonic, axial-flow turbine stage to investigate the structure of the secondary flow field and the loss generation. The data include the static pressure distribution on the rotor blade passage surfaces and radial-circumferential measurements of the rotor exit flow field using three-dimensional hot-wire and pneumatic probes. The flow field at the rotor outlet is derived from unsteady hot-wire measurements with high temporal and spatial resolution. The paper presents the formation of the tip clearance vortex and the passage vortices, which are strongly influenced by the spanwise nonuniform stator outlet flow. Taking the experimental values for the unsteady flow velocities and turbulence properties, the effect of the periodic stator wakes on the rotor flow is discussed.


Author(s):  
F. Mumic ◽  
L. Ljungkruna ◽  
B. Sunden

In this work, a numerical study has been performed to simulate the heat transfer and fluid flow in a transonic high-pressure turbine stator vane passage. Four turbulence models (the Spalart-Allmaras model, the low-Reynolds-number realizable k-ε model, the shear-stress transport (SST) k-ω model and the v2-f model) are used in order to assess the capability of the models to predict the heat transfer and pressure distributions. The simulations are performed using the FLUENT commercial software package, but also two other codes, the in-house code VolSol and the commercial code CFX are used for comparison with FLUENT results. The results of the three-dimensional simulations are compared with experimental heat transfer and aerodynamic results available for the so-called MT1 turbine stage. It is observed that the predictions of the vane pressure field agree well with experimental data, and that the pressure distribution along the profile is not strongly affected by choice of turbulence model. It is also shown that the v2-f model yields the best agreement with the measurements. None of the tested models are able to predict transition correctly.


2019 ◽  
Vol 141 (10) ◽  
Author(s):  
Jan Philipp Heners ◽  
Damian M. Vogt ◽  
Christian Frey ◽  
Graham Ashcroft

Abstract The impact of the unsteadiness in the considered turbulence quantities on the numerical prediction of the aeroelastic behavior of a low-pressure turbine (LPT) rotor blade is evaluated by means of a numerical study. In this context, one of the main objectives of this work is to compare different nonlinear harmonic balance (HB) approaches—one neglecting and one considering the unsteadiness in the employed turbulence models—with a conventional nonlinear solver of the unsteady Reynolds-averaged Navier–Stokes (URANS) equations in the time domain. In order to avoid unphysical oscillations in the turbulence quantities caused by the Gibbs phenomenon in the chosen HB approach, a filter method based on the Lanczos filter is developed. The developed filter method is applied in the course of the HB simulations considering the unsteadiness in the underlying turbulence model. Furthermore, the impact of its application on the solution of the flow field and on the unsteady surface pressure of the rotor blade, in particular, is discussed in the context of this work.


Author(s):  
Anas M. Alwatban ◽  
Ahmed M. Alshwairekh ◽  
Umar F. Alqsair ◽  
Abdullah A. Alghafis ◽  
Alparslan Oztekin

Abstract This work aims to study the effects of the net-type spacer on the performance of direct contact membrane distillation (DCMD) modules. Laminar and k-ω SST turbulence models are used to conduct simulations in three-dimensional modules with and without spacers. The spacers are placed in the middle of the feed and permeate channel. The net type spacers of diameter 0.25h and 0.5h were considered, where h is the height of each channel. The inlet temperature of the feed and the permeate channel set to 353 K and 293 K. The feed Reynolds number is varied (500, 1500) while the permeate Reynolds number is fixed at 330. We revealed that the presence of spacer in the flow channels mitigates both the temperature and the concentration polarization and yields higher vapor permeation. We also showed that the module containing larger size spacers yields better flux performance and lower level of temperature and concentration polarization. Moreover, the modules containing spacers become more efficient as the feed flow rate is increased.


Author(s):  
Zhiguo Zhang ◽  
Mounir Ibrahim

This paper presents computational study for a large diameter (216 mm) and small space ratios (S/D = 0.25 and 0.5) jet impingement flow. CFD-ACE code was used as the computational tools; the code was first validated by comparing its predictions with both CFD and experimental data from the literature. Then, the study was performed for two different Reynolds numbers: 7600, 17700 and two different space ratios: 0.25 and 0.5. Also two different turbulence models were utilized in this study: low Reynolds number turbulent k-ε and k-ω. The CFD results were compared with flow visualization results conducted at the University of Minnesota for the same configurations. The impact of choosing different inlet conditions on the CFD flow field was examined. The k-ε model showed greater sensitivity to the selection of the inlet conditions. Moreover, the k-ω model showed much better agreement with the experimental data than the k-ε model.


Author(s):  
A. Sipatov ◽  
L. Gomzikov ◽  
V. Latyshev ◽  
N. Gladysheva

The present tendency of creating new aircraft engines with a higher level of fuel efficiency leads to the necessity to increase gas temperature at a high pressure turbine (HPT) inlet. To design such type of engines, the improvement of accuracy of the computational analysis is required. According to this the numerical analysis methods are constantly developing worldwide. The leading firms in designing aircraft engines carry out investigations in this field. However, this problem has not been resolved completely yet because there are many different factors affecting HPT blade heat conditions. In addition in some cases the numerical methods and approaches require tuning (for example to predict laminar-turbulent transition region or to describe the interaction of boundary layer and shock wave). In this work our advanced approach of blade heat condition numerical estimation based on the three-dimensional computational analysis is presented. The object of investigation is an advanced aircraft engine HPT first stage blade. The given analysis consists of two interrelated parts. The first part is a stator-rotor interaction modeling of the investigated turbine stage (unsteady approach). Solving this task we devoted much attention to modeling unsteady effects of stator-rotor interaction and to describing an influence of applied inlet boundary conditions on the blade heat conditions. In particular, to determine the total pressure, flow angle and total temperature distributions at the stage inlet we performed a numerical modeling of the combustor chamber of the investigated engine. The second part is a flow modeling in the turbine stage using flow parameters averaging on the stator-rotor interface (steady approach). Here we used sufficiently finer grid discretization to model all perforation holes on the stator vane and rotor blade, endwalls films in detail and to apply conjugate heat transfer approach for the rotor blade. Final results were obtained applying the results of steady and unsteady approaches. Experimental data of the investigated blade heat conditions are presented in the paper. These data were obtained during full size experimental testing the core of the engine and were collected using two different type of experimental equipment: thermocouples and thermo-crystals. The comparison of experimental data and final results meets the requirements of our investigation.


1996 ◽  
Vol 118 (2) ◽  
pp. 268-277 ◽  
Author(s):  
A. P. Saxer ◽  
H. M. Felici

A three-dimensional unsteady flow computation has been performed for a transonic first turbine stage under the influence of streaks of hot gas exiting the combustion chamber. Realistic flow conditions are obtained by using an unequal stator-to-rotor pitch, a single-streak/multistator channel configuration, and periodic boundary conditions. The resulting unsteady shock wave system and the hot streak migration as well as the shock wave/streak interaction are presented and discussed. In addition, the time average of the periodic unsteady solution is analyzed and compared with a steady-state computation. The steady-state solution is analyzed and compared with a steady-state computation. The steady-state solution matches the time-averaged one in terms of the pressure field and the maximum stagnation temperature on the rotor blade surface. However, the rotor blade temperature patterns are different with a stronger radial secondary flow present in the time-averaged solution due to the retention of the circumferential streak variations at the stator/rotor interface.


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