Comparison of Combustion Models and Reaction Mechanisms for FLOX® Combustion

Author(s):  
Tobias Panne ◽  
Axel Widenhorn ◽  
Manfred Aigner

Flameless combustion is characterized by very low NOx and CO emissions. It has successfully been used in technical furnaces under atmospheric conditions for many years. For the use in modern gas turbines the combustors have to be redesigned to meet the typical operating condition, i.e. high pressure and temperature. The flameless combustion under gas turbine relevant conditions has successfully been simulated using a detailed chemistry model [1]. However computational costs and turnaround times are very high for these simulations. In this work the influence of different reduced reaction mechanisms on the heat release and on the temperature and flow field depending on the implied combustion model are investigated. As a benchmark the simulations are compared to experimental data obtained by OH* chemiluminescence and OH LIF measurements [2]. The simulations are performed on the basis of the commercial software package ANSYS CFX 11.0.

Author(s):  
Bernhard Wegner ◽  
Uwe Gruschka ◽  
Werner Krebs ◽  
Y. Egorov ◽  
H. Forkel ◽  
...  

Today’s and future electric power generation is characterized by a large diversification using all kind of sources, including renewables resulting in noncoherent fluctuations of power supply and power usage. In this context, gas turbines offer a high operational flexibility and a good turn down ratio. In order to guide the design and down select promising solutions for improving partload emissions, a new combustion model based on the assumption of two separate timescales for the fast premixed flame stabilization and the slow post flame burnout zone is developed within the commercial computational fluid dynamics (CFD) code ANSYS CFX. This model enables the prediction of CO emissions generally limiting the turn down ratio of gas turbines equipped with modern low NOx combustion systems. The model is explained and validated at lab scale conditions. Finally, the application of the model for a full scale analysis of a gas turbine combustion system is demonstrated.


Author(s):  
Bernhard Wegner ◽  
Uwe Gruschka ◽  
Werner Krebs ◽  
Y. Egorov ◽  
H. Forkel ◽  
...  

Todays and future electric power generation is characterized by a large diversification using all kind of sources including renewables resulting in non coherent fluctuations of power supply and power usage. In this context, gas turbines offer a high operational flexibility and a good turn down ratio. In order to guide design and down select promising solutions for improving part load emissions a new combustion model based on the assumption of two separate time scales for the fast premixed flame stabilization and the slow post flame burnout zone has been developed within the commercial CFD code ANSYS CFX. This model enables the prediction of CO emissions generally limiting the turn down ratio of gas turbines equipped with modern low NOx combustion systems. The model will be explained and validated at lab scale conditions. Finally application of the model for a full scale analysis of a gas turbine combustion system is demonstrated.


Entropy ◽  
2021 ◽  
Vol 23 (5) ◽  
pp. 567
Author(s):  
Xudong Jiang ◽  
Yihao Tang ◽  
Zhaohui Liu ◽  
Venkat Raman

When operating under lean fuel–air conditions, flame flashback is an operational safety issue in stationary gas turbines. In particular, with the increased use of hydrogen, the propagation of the flame through the boundary layers into the mixing section becomes feasible. Typically, these mixing regions are not designed to hold a high-temperature flame and can lead to catastrophic failure of the gas turbine. Flame flashback along the boundary layers is a competition between chemical reactions in a turbulent flow, where fuel and air are incompletely mixed, and heat loss to the wall that promotes flame quenching. The focus of this work is to develop a comprehensive simulation approach to model boundary layer flashback, accounting for fuel–air stratification and wall heat loss. A large eddy simulation (LES) based framework is used, along with a tabulation-based combustion model. Different approaches to tabulation and the effect of wall heat loss are studied. An experimental flashback configuration is used to understand the predictive accuracy of the models. It is shown that diffusion-flame-based tabulation methods are better suited due to the flashback occurring in relatively low-strain and lean fuel–air mixtures. Further, the flashback is promoted by the formation of features such as flame tongues, which induce negative velocity separated boundary layer flow that promotes upstream flame motion. The wall heat loss alters the strength of these separated flows, which in turn affects the flashback propensity. Comparisons with experimental data for both non-reacting cases that quantify fuel–air mixing and reacting flashback cases are used to demonstrate predictive accuracy.


Author(s):  
André Perpignan V. de Campos ◽  
Fernando L. Sacomano Filho ◽  
Guenther C. Krieger Filho

Gas turbines are reliable energy conversion systems since they are able to operate with variable fuels and independently from seasonal natural changes. Within that reality, micro gas turbines have been increasing the importance of its usage on the onsite generation. Comparatively, less research has been done, leaving more room for improvements in this class of gas turbines. Focusing on the study of a flexible micro turbine set, this work is part of the development of a low cost electric generation micro turbine, which is capable of burning natural gas, LPG and ethanol. It is composed of an originally automotive turbocompressor, a combustion chamber specifically designed for this application, as well as a single stage axial power turbine. The combustion chamber is a reversed flow type and has a swirl stabilized combustor. This paper is dedicated to the diagnosis of the natural gas combustion in this chamber using computational fluid dynamics techniques compared to measured experimental data of temperature inside the combustion chamber. The study emphasizes the near inner wall temperature, turbine inlet temperature and dilution holes effectiveness. The calculation was conducted with the Reynolds Stress turbulence model coupled with the conventional β-PDF equilibrium along with mixture fraction transport combustion model. Thermal radiation was also considered. Reasonable agreement between experimental data and computational simulations was achieved, providing confidence on the phenomena observed on the simulations, which enabled the design improvement suggestions and analysis included in this work.


Author(s):  
Dominik Ebi ◽  
Peter Jansohn

Abstract Operating stationary gas turbines on hydrogen-rich fuels offers a pathway to significantly reduce greenhouse gas emissions in the power generation sector. A key challenge in the design of lean-premixed burners, which are flexible in terms of the amount of hydrogen in the fuel across a wide range and still adhere to the required emissions levels, is to prevent flame flashback. However, systematic investigations on flashback at gas turbine relevant conditions to support combustor development are sparse. The current work addresses the need for an improved understanding with an experimental study on boundary layer flashback in a generic swirl burner up to 7.5 bar and 300° C preheat temperature. Methane-hydrogen-air flames with 50 to 85% hydrogen by volume were investigated. High-speed imaging was applied to reveal the flame propagation pathway during flashback events. Flashback limits are reported in terms of the equivalence ratio for a given pressure, preheat temperature, bulk flow velocity and hydrogen content. The wall temperature of the center body along which the flame propagated during flashback events has been controlled by an oil heating/cooling system. This way, the effect any of the control parameters, e.g. pressure, had on the flashback limit was de-coupled from the otherwise inherently associated change in heat load on the wall and thus change in wall temperature. The results show that the preheat temperature has a weaker effect on the flashback propensity than expected. Increasing the pressure from atmospheric conditions to 2.5 bar strongly increases the flashback risk, but hardly affects the flashback limit beyond 2.5 bar.


Author(s):  
Pierre Q. Gauthier

The detailed modeling of the turbulence-chemistry interactions occurring in industrial flames has always been the leading challenge in combustion Computational Fluid Dynamics (CFD). The wide range of flame types found in Industrial Gas Turbine Combustion systems has exacerbated these difficulties greatly, since the combustion modeling approach must be able to predict the flames behavior from regions of fast chemistry, where turbulence has no significant impact on the reactions, to regions where turbulence effects play a significant role within the flame. One of these combustion models, that is being used more and more in industry today, is the Flamelet Generated Manifold (FGM) model, in which the flame properties are parametrized and tabulated based on mixture fraction and flame progress variables. This paper compares the results obtained using an FGM model, with a GRI-3.0 methane-air chemistry mechanism, against the more traditional Industrial work-horse, Finite-Rate Eddy Dissipation Model (FREDM), with a global 2-step Westbrook and Dryer methane-air mechanism. Both models were used to predict the temperature distributions, as well as emissions (NOx and CO) for a conventional, non-premixed, Industrial RB211 combustion system. The object of this work is to: (i) identify any significant differences in the predictive capabilities of each model and (ii) discuss the strengths and weakness of both approaches.


Author(s):  
Andrea Giusti ◽  
Luca Magri ◽  
Marco Zedda

Indirect noise generated by the acceleration of combustion inhomogeneities is an important aspect in the design of aeroengines because of its impact on the overall noise emitted by an aircraft and the possible contribution to combustion instabilities. In this study, a realistic rich-quench-lean combustor is numerically investigated, with the objective of quantitatively analyzing the formation and evolution of flow inhomogeneities and determine the level of indirect combustion noise in the nozzle guide vane (NGV). Both entropy and compositional noise are calculated in this work. A high-fidelity numerical simulation of the combustion chamber, based on the Large-Eddy Simulation (LES) approach with the Conditional Moment Closure (CMC) combustion model, is performed. The contributions of the different air streams to the formation of flow inhomogeneities are pinned down and separated with seven dedicated passive scalars. LES-CMC results are then used to determine the acoustic sources to feed an NGV aeroacoustic model, which outputs the noise generated by entropy and compositional inhomogeneities. Results show that non-negligible fluctuations of temperature and composition reach the combustor’s exit. Combustion inhomogeneities originate both from finite-rate chemistry effects and incomplete mixing. In particular, the role of mixing with dilution and liner air flows on the level of combustion inhomogeneities at the combustor’s exit is highlighted. The species that most contribute to indirect noise are identified and the transfer functions of a realistic NGV are computed. The noise level indicates that indirect noise generated by temperature fluctuations is larger that the indirect noise generated by compositional inhomogeneities, although the latter is not negligible and is expected to become louder in supersonic nozzles. It is also shown that relatively small fluctuations of the local flame structure can lead to significant variations of the nozzle transfer function, whose gain increases with the Mach number. This highlights the necessity of an on-line solution of the local flame structure, which is performed in this paper by CMC, for an accurate prediction of the level of compositional noise. This study opens new possibilities for the identification, separation and calculation of the sources of indirect combustion noise in realistic aeronautical gas turbines.


Author(s):  
Antoine Durocher ◽  
Gilles Bourque ◽  
Jeffrey M. Bergthorson

Abstract Accurate and robust thermochemical models are required to identify future low-NOx technologies that can meet the increasingly stringent emissions regulations in the gas turbine industry. These mechanisms are generally optimized and validated for specific ranges of operating conditions, which result in an abundance of models offering accurate nominal solutions over different parameter ranges. At atmospheric conditions, and for methane combustion, a relatively good agreement between models and experiments is currently observed. At engine-relevant pressures, however, a large variability in predictions is obtained as the models are often used outside their validation region. The high levels of uncertainty found in chemical kinetic rates enable such discrepancies between models, even as the reactions are within recommended rate values. The current work investigates the effect of such kinetic uncertainties in NO predictions by propagating the uncertainties of 30 reactions, that are both uncertain and important to NO formation, through the combustion model at engine-relevant pressures. Understanding the uncertainty sources in model predictions and their effect on emissions at these pressures is key in developing accurate thermochemical models to design future combustion chambers with any confidence. Lean adiabatic, freely-propagating, laminar flames are therefore chosen to study the effect of parametric kinetic uncertainties. A non-intrusive, level 2, nested sparse-grid approach is used to obtain accurate surrogate models to quantify NO prediction intervals at various pressures. The forward analysis is carried up to 32 atm to quantify the uncertainty in emissions predictions to pressures relevant to the gas turbine community, which reveals that the NO prediction uncertainty decreases with pressure. After performing a Reaction Pathway Analysis, this reduction is attributed to the decreasing contribution of the prompt-NO pathway to total emissions, as the peak CH concentration and the CH layer thickness decrease with pressure. In the studied lean condition, the contribution of the pressure-dependent N2O production route increases rapidly up to 10 atm before stabilizing towards engine-relevant pressures. The uncertain prediction ranges provide insight into the accuracy and precision of simulations at high pressures and warrant further research to constrain the uncertainty limits of kinetic rates to capture NO concentrations with confidence in early design phases.


2021 ◽  
Author(s):  
Sachin Menon ◽  
Thijs Bouten ◽  
Jan Withag ◽  
Sikke Klein ◽  
Arvind Gangoli Rao

2017 ◽  
Vol 79 (7-3) ◽  
Author(s):  
Khor Chin Keat ◽  
M. F. Mohd Yasin ◽  
M. A. Wahid ◽  
A. Saat ◽  
A. S. Md Yudin

This study investigates the performance of flamelet model technique in predicting the behavior of piloted flame.A non-premixed methane flame of a piloted burner is simulated in OpenFOAM. A detailed chemistry of methane oxidation is integrated with the flamelet combustion model using probability density function (pdf) approach. The turbulence modelling adopts Reynolds Average Navier Stokes (RANS) framework with standard k-ε model. A comparison with experimental data demonstrates good agreement between the predicted and the measured temperature profiles in axial and radial directions. Recently, one of major concern with combustion system is the emission of pollution specially NOx emission. Reduction of the pollutions can be achieved by varying the composition of CO2 in biogas. In addition, the effect of the composition of biogas on NOx emission of piloted burner is still not understood. Therefore, understanding the behavior composition of CO2 in biogas is important that could affect the emission of pollution. In the present study, the use of biogas with composition of 10 to 30 percent of CO2 is simulated to study the effects of biogas composition on NOx emission. The comparison between biogas and pure methane are done based on the distribution of NOx, CO2, CH4, and temperature at different height above the burner. At varying composition of CO2 in biogas, the NOx emission for biogas with 30 percent CO2 is greatly reduced compared to that of 10 percent CO2. This is due to the reduction of the post flame temperature that is produced by the dilution effect at high CO2 concentration.  


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