Heat Transfer in Trailing Edge Wedge-Shaped Pin-Fin Channels With Slot Ejection Under High Rotation Numbers

Author(s):  
Akhilesh P. Rallabandi ◽  
Yao-Hsien Liu ◽  
Je-Chin Han

The heat transfer characteristics of a rotating pin-fin roughened wedge shaped channel have been studied. The model incorporates ejection through slots machined on the narrower end of the wedge, simulating a rotor blade trailing edge. The copperplate regional average method is used to determine the heat transfer coefficient; pressure taps have been used to estimate the flow discharged through each slot. Tests have been conducted at high rotation (≈ 1 ) and buoyancy (≈ 2) numbers, in a pressurized rotating rig. Reynolds Numbers investigated range from 10,000 to 40,000 and rotational speeds range from 0–400rpm. Pin-fins studied are made of copper as well as non-conducting garolite. Results show high heat transfer coefficients in the proximity of the slot. A significant enhancement in heat transfer due to the pin-fins, compared with a smooth channel is observed. Even the non-conducting pin-fins, indicative of heat transfer on the end-wall show a significant enhancement in the heat transfer coefficient. Results also show a strong rotation effect, increasing significantly the heat transfer coefficient on the trailing surface — and reducing the heat transfer on the leading surface.

Author(s):  
K. Takeishi ◽  
T. Nakae ◽  
K. Watanabe ◽  
M. Hirayama

Pin fins are normally used for cooling the trailing edge region of a turbine, where their aspect ratio (height H/diameter D) is characteristically low. In small turbine vanes and blades, however, pin fins may also be located in the middle region of the airfoil. In this case, the aspect ratio can be quite large, usually obtaining values greater than 4. Heat transfer tests, which are conducted under atmospheric conditions for the cooling design of turbine vanes and blades, may overestimate the heat transfer coefficient of the pin-finned flow channel for such long pin fins. The fin efficiency of a long pin fin is almost unity in a low heat transfer situation as it would be encountered under atmospheric conditions, but can be considerably lower under high heat transfer conditions and for pin fins made of low thermal conductivity material. A series of tests with corresponding heat transfer models has been conducted in order to clarify the heat transfer characteristics of the long pin-finned flow channel. It is assumed that heat transfer coefficients can be predicted by the linear combination of two heat transfer equations, which were separately developed for the pin fin surface and for tubes in crossflow. To confirm the suggested combined equations, experiments have been carried out, in which the aspect ratio and the thermal conductivity of the pin were the test parameters. To maintain a high heat transfer coefficient for a long pin fin under high-pressure conditions, the heat transfer was augmented by adding a turbulence promoter on the pin-finned endwall surface. A corresponding equation that describes this situation has been developed. The predicted and measured values showed good agreement. In this paper, a comprehensive study on the heat transfer of a long pin-fin array will be presented.


Author(s):  
Akhilesh P. Rallabandi ◽  
Yao-Hsien Liu ◽  
Je-Chin Han

The heat transfer characteristics of a rotating pin-fin roughened wedge-shaped channel have been studied. The model incorporates ejection through slots machined on the narrower end of the wedge, simulating a rotor blade trailing edge. The copper plate regional average method is used to determine the heat transfer coefficient; pressure taps have been used to estimate the flow discharged through each slot. Tests have been conducted at high rotation (≈1) and buoyancy (≈2) numbers, in a pressurized rotating rig. Reynolds numbers investigated range from 10,000 to 40,000 and inlet rotation numbers range from 0 to 0.8. Pin-fins studied are made of copper. Results show high heat transfer in the proximity of the slot. A significant enhancement in heat transfer due to the pin-fins, compared with a smooth channel, is observed. Results also show a strong rotation effect, increasing significantly the heat transfer on the trailing surface and reducing the heat transfer on the leading surface.


Author(s):  
Shuping P. Chen ◽  
Peiwen W. Li ◽  
Minking K. Chyu ◽  
Frank J. Cunha ◽  
William Abdel-Messeh

Described in this paper is an experimental study of heat transfer over a trailing edge configuration preceded with an internal cooling channel of pedestal array. The pedestal array consists of both circular pedestals and oblong shaped blocks. Downstream to the pedestal array, the trailing edge features pressure side cutback partitioned by the oblong shaped blocks. The local heat transfer coefficient over the entire wetted surface in the internal cooling chamber has been determined by using a “hybrid” measurement technique based on transient liquid crystal imaging. The hybrid technique employs the transient conduction model in a semi-infinite solid for resolving the heat transfer coefficient on the endwall surface uncovered by the pedestals. The heat transfer coefficient over a pedestal can be resolved by the lumped capacitance method with an assumption of low Biot number. The overall heat transfer for both the pedestals and endwalls combined shows a significant enhancement compared to the case with thermally developed smooth channel. Near the downstream most section of the suction side, the land, due to pressure side cutback, is exposed to the stream mixed with hot gas and discharged coolant. Both the adiabatic effectiveness and heat transfer coefficient on the land section are characterized by using the transient liquid crystal technique.


Author(s):  
K. Takeishi ◽  
Y. Oda ◽  
Y. Miyake ◽  
Y. Motoda

Local endwall heat transfer characteristics and overall pressure loss of normal and inclined pin fins arrayed in rectangular ducts with flat and wavy endwalls have been investigated to improve the cooling efficiency of jet engine combustor liners. The detailed time-mean local Nusselt number profiles were measured using a naphthalene sublimation method based on the heat/mass transfer analogy. Four kinds of angled pin fins (−45, 0, and +45 degrees with a flat endwall, and −45 degrees with a wavy endwall) were tested and compared with each other. As a result, the average heat transfer coefficient on the flat endwall of normal pin fins was higher than that of the angled pin fins. The average heat transfer coefficient of −45-degree inclined pin fins with a wavy endwall is the same or a little higher than the heat transfer coefficient of those with a flat endwall; however, the pressure loss of the −45-degree inclined pin fins with a wavy endwall is less than the pressure loss of those with a flat endwall. Corresponding numerical simulations using Large Eddy Simulation (LES) with the Mixed Time Scale (MTS) model have been also conducted at Red = 1000 for fully developed regions, and the results have shown good quantitative agreement with mass transfer experiments. It can be concluded that wavy endwalls can realize better heat transfer with less pressure loss as long as the aim consists in enhancing endwall heat transfer in inclined pin-fin channels.


Author(s):  
Fangpan Zhong ◽  
Chao Zhou ◽  
H. Ma ◽  
Q. Zhang

Understanding the heat transfer of winglet tips is crucial for their applications in high-pressure turbines. The current paper investigates the heat transfer performance of three different winglet-cavity tips in a transonic turbine cascade at a tip gap of 2.1% chord. A cavity tip is studied as the baseline case. The cascade operates at engine representative conditions of an exit Mach number of 1.2 and an exit Reynolds number of 1.7 × 106. Transient infrared thermography technique was used to obtain the tip distributions of heat transfer coefficient for different tips in the experiment. The CFD results were validated with the measured tip heat transfer coefficients, and then used to explain the flow physics related to heat transfer. It is found that on the pressure side winglet, the flow reattaches on the top winglet surface and results in high heat transfer coefficient. On the suction side winglet, the heat transfer coefficient is low near the blade leading edge but is higher from the midchord to the trailing edge. The suction side winglet pushes the tip leakage vortex further away from the blade suction surface and reduces the heat transfer coefficient from 85% to 96% span on the blade suction surface. However, the heat transfer coefficient is higher for the winglet tips from 96% span to the tip. This is because the tip leakage vortex attaches on the side surface of the suction side winglet and results in quite high heat transfer coefficient on the front protrusive part of the winglet. The effects of relative endwall motion between the blade tip and the casing were investigated by CFD method. The endwall motion has a significant effect on the flow physics within the tip gap and near-tip region in the blade passage, thus affects the heat transfer coefficient distributions. With relative endwall motion, a scraping vortex forms inside the tip gap and near the casing, and the cavity vortex gets closer to the pressure side squealer/winglet. The tip leakage vortex in the blade passage becomes closer to the blade suction surface, resulting in an increase of the heat transfer coefficient.


2014 ◽  
Vol 136 (2) ◽  
Author(s):  
T. David ◽  
D. Mendler ◽  
A. Mosyak ◽  
A. Bar-Cohen ◽  
G. Hetsroni

The thermal characteristics of a laboratory pin-fin microchannel heat sink were empirically obtained for heat flux, q″, in the range of 30–170 W/cm2, mass flux, m, in the range of 230–380 kg/m2 s, and an exit vapor quality, xout, from 0.2 to 0.75. Refrigerant R 134a (HFC-134a) was chosen as the working fluid. The heat sink was a pin-fin microchannel module installed in open flow loop. Deviation from the measured average temperatures was 1.5 °C at q = 30 W/cm2, and 2.0 °C at q = 170 W/cm2. These results indicate that use of pin-fin microchannel heat sink enables keeping an electronic device near uniform temperature under steady state and transient conditions. The heat transfer coefficient varied significantly with refrigerant quality and showed a peak at an exit vapor quality of 0.55 in all the experiments. At relatively low heat fluxes and vapor qualities, the heat transfer coefficient increased with vapor quality. At high heat fluxes and vapor qualities, the heat transfer coefficient decreased with vapor quality. A noteworthy feature of the present data is the larger magnitude of the transient heat transfer coefficients compared to values obtained under steady state conditions. The results of transient boiling were compared with those for steady state conditions. In contrast to the more common techniques, the low cost technique, based on open flow loop was developed to promote cooling using micropin fin sinks. Results of this experimental study may be used for designing the cooling high power laser and rocket-born electronic devices.


2010 ◽  
Vol 14 (1) ◽  
pp. 147-156 ◽  
Author(s):  
Harish Sivasankaran ◽  
Godson Asirvatham ◽  
Jefferson Bose ◽  
Bensely Albert

Experimental investigation of parallel plate fin and the crosscut pin fin heat sinks where the heating element placed asymmetrically is performed. Theoretical calculations were done and compared with the experimental results. A comparative study was made based on their efficiencies, heat transfer coefficient, and the thermal performance. From the experimental results it was found that the average heat transfer coefficient of parallel plate fins is higher than that of crosscut pin fins with many perforations. However the performance efficiency of both the crosscut pin fins and parallel plate fins is similar. A hybrid approach was employed to significantly optimize the distance between the fan and heat sink for parallel plate and crosscut pin fins. Parallel plate heat sink with an average heat transfer coefficient of 46 W/m?K placed at an optimum fan distance of 40-60 mm is selected as the suitable choice for the micro-electronic cooling when the heating element is placed asymmetrically.


Author(s):  
Jin-Cherng Shyu ◽  
Shu-Kai Jheng

A 120 mm × 53 mm × 19 mm horizontally-oriented pico projector in which both a pin-fin array and a piezoelectric fan were installed was tested to measure the thermal resistance at various heating powers. The operating frequency of the 40 mm × 10 mm aluminum piezoelectric fan ranged from 242 Hz to 257 Hz. The heat transfer coefficient of the pin-fin array was also estimated based on a thermal resistance network of the pico projector. The results showed that the thermal resistance of the pico projector which had a piezoelectric fan vibrating at a specific frequency would not monotonically reduce as the heating power increased. The heat transfer coefficient of the 1.5-mm-wide pin-fin array was higher than that of the 2.0-mm-wide pin-fin array at a given fan tip velocity ranging from 0.26 m/s to 0.76 m/s. The highest heat transfer coefficient of the 1.5-mm-wide pin-fin array reached approximately 21 W/m2K, while the highest heat transfer coefficient of the 2.0-mm-wide pin-fin array was approximately 16 W/m2K. A correlation between Nusselt number of the pin-fin array and Reynolds number was also developed in this study in a form of Nu = 0.3526Re0.1774.


Author(s):  
C. Carcassi ◽  
B. Facchini ◽  
L. Innocenti

In modern high loaded transonic turbines the aerodynamic losses of turbine airfoils are mostly covered by the thickness and the wedge angle of the blade trailing edges. Due to the aerodynamic requirements the thin trailing edges are the life limiting parts of the airfoils. The aerodynamic design requirements lead to trailing edge slots with extreme aspect ratio and huge fillet radius in relation to the internal slot geometry. In most cases, the conventional design tools are not validated for these geometries, therefore an improved knowledge of flow and heat transfer in this area is necessary. This paper discusses the measurements of endwall heat transfer coefficient and pressure drops in a wedge-shaped duct with two different turbulators arrangement. The first one is concerning five different long ribs (pedestals) configurations disposed streamwise while the other one is related to three configurations of staggered pin fins. Pedestals and pin fins stand vertically on the bottom surface of the wedge–shaped duct. This surface, named endwall, is coated with a thin layer of thermochromic liquid crystals and several transient tests are run to obtain detailed heat transfer coefficient distributions. Both for the pedestal and pin fins several parametric studies has been performed, varying both Reynolds number range (from 9000 to 27000) and turbulators configurations while outlet Mach number was set to 0.3 for all tests. Investigated pedestal configurations are different for turbulators spanwise pitch while pin fins geometry have different pin diameter values. In all cases the wedge duct angle is 10°. Results indicate that the smallest long ribs pitch and pin fin diameter are most recommended because of its significant endwall heat transfer and moderate pressure-drop penalty. Long ribs and pin-fins are aluminium made in order to evaluate an average value of the heat transfer coefficient on their side surface. So a valuation of global heat transfer coefficient in the internal trailing edge cooling duct become possible.


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