Effects of Blade Damage on the Performance of a Transonic Axial Compressor Rotor

2012 ◽  
Author(s):  
Yanling Li ◽  
Abdulnaser Sayma
Keyword(s):  
Axial Compressor ◽  
Rotating Stall ◽  
Rotor Blades ◽  
Design Stage ◽  
Compressor Blades ◽  
Stall Margin ◽  
Compressor Rotor ◽  
Surge Margin ◽  
Compressor Performance ◽  
Transonic Axial Compressor

Gas turbine axial compressor blades may encounter damage during service for various reasons. Debris from casing or foreign objects may impact blades causing damage near the rotor’s tip. This may result in deterioration of performance and reduction in the surge margin. Ability to assess the effect of damaged blades on the compressor performance and stability is important at both the design stage and in service. The damage to compressor blades breaks the cyclic symmetry of the compressor assembly. Thus computations have to be performed using the whole annulus. Moreover, if rotating stall or surge occurs, the downstream boundary conditions are not known and simulations become difficult. This paper presents an unsteady CFD analysis of compressor performance with tip curl damage. Tip curl damage typically occurs when rotor blades hit a loose casing liner. The computations were performed up to the stall boundary, predicting rotating stall patterns. The aim is to assess the effect of blade damage on stall margin and provide better understanding of the flow behaviour during rotating stall. Computations for the undamaged rotor are also performed for comparison. A transonic axial compressor rotor is used for the time-accurate numerical unsteady flow simulations, with a variable choked nozzle downstream simulating an experimental throttle. One damaged blade was introduced in the rotor assembly and computations were performed at 60% of the design rotational speed. It was found that there is no significant effect on the compressor stall margin due to one damaged blade despite the differences in rotating stall patterns between the undamaged and damaged assemblies.

scholarly journals Computational fluid dynamics simulations of blade damage effect on the performance of a transonic axial compressor near stall

2014 ◽  
Vol 229 (12) ◽  
pp. 2242-2260 ◽  
Author(s):  
Yan-Ling Li ◽  
Abdulnaser I Sayma
Keyword(s):  
Fluid Dynamics ◽  
Computational Fluid Dynamics ◽  
Axial Compressor ◽  
Rotating Stall ◽  
Damage Effect ◽  
Computational Fluid Dynamics Simulations ◽  
Compressor Performance ◽  
Transonic Axial Compressor ◽  
Dynamics Simulations ◽  
Rotor Assembly

Gas turbine axial compressor blades may encounter damage during service for various reasons such as damage by debris from casing or foreign objects impacting the blades, typically near the rotor’s tip. This may lead to deterioration of performance and reduction in the surge margin. The damage breaks the cyclic symmetry of the rotor assembly; thus, computational fluid dynamics simulations have to be performed using full annulus compressor assembly. Moreover, downstream boundary conditions are unknown during rotating stall or surge, and simulations become difficult. This paper presents unsteady computational fluid dynamics analyses of compressor performance with tip curl damage. Computations were performed near the stall boundary. The primary objectives are to understand the effect of the damage on the flow behaviour and compressor stability. Computations for the undamaged rotor assembly were also performed as a reference case. A transonic axial compressor rotor was used for the time-accurate numerical unsteady flow simulations, with a variable area nozzle downstream simulating an experimental throttle. Computations were performed at 60% of the rotor design speed. Two different degrees of damage for one blade and multiple damaged blades were investigated. Rotating stall characteristics differ including the number of stall cells, propagation speed and rotating stall cell characteristics. Contrary to expectations, damaged blades with typical degrees of damage do not show noticeable effects on the global compressor performance near stall.

Impact of Sweep on Part Speed Performance of an Axial Compressor Rotor With Circumferential Casing Grooves

2019 ◽  
Author(s):  
Shraman Goswami ◽  
M. Govardhan
Keyword(s):  
Flow Field ◽  
High Performance ◽  
Three Dimensional ◽  
Axial Compressor ◽  
Field Investigation ◽  
Performance Comparison ◽  
Rotor Blades ◽  
Stall Margin ◽  
Compressor Rotor ◽  
Design Speed

Abstract High performance and increased operating range of an axial compressor is obtained by employing three-dimensional design features, such as sweep, as well as shroud casing treatments, such as circumferential casing grooves. A number of different rotor blades with different amounts of sweeps and different sweep starting spans are studied at design speed. Different swept rotors, including zero sweep, are derived from Rotor37 rotor geometry. In the current study the best performing rotor with sweep is analyzed at part speed. The analyses were done for baseline rotor, devoid of any sweep, and with and without circumferential casing grooves. A detailed flow field investigation and performance comparison is presented to understand the changes in flow field at part speed. It is found that that at 100% design speed, stall margin improvement is achived by both sweep and casing grooves, but at 90% speed improvement in stall margin due to sacing groove is very minimal over and above the gain due to sweep. It is also noticed that due to reduced shock loss efficiency is higher at 90% speed than at 100% speed.

Stator Blades Manufacturing Geometrical Variability in Axial Compressors and Impact on the Aeroelastic Excitation Forces

2021 ◽  
pp. 1-16
Author(s):  
Marco Gambitta ◽  
Arnold Kühhorn ◽  
Bernd Beirow ◽  
Sven Schrape
Keyword(s):  
Manufacturing Process ◽  
Axial Compressor ◽  
Reconstruction Algorithm ◽  
Forced Response ◽  
Rotor Blades ◽  
Compressor Blades ◽  
Input Uncertainty ◽  
Axial Compressors ◽  
Compressor Rotor ◽  
The Impact

Abstract The manufacturing geometrical variability is an unavoidable source of uncertainty in the realization of machinery components. Deviations of a part geometry from its nominal design are inevitably present due to the manufacturing process. In the aeroelastic forced response problem within axial compressors, these uncertainties may affect the vibration characteristics. Therefore, the impact of geometrical uncertainties due to the manufacturing process onto the modal forcing of axial compressor blades is investigated. The research focuses on the vibrational behavior of an axial compressor rotor blisk. In particular, the amplitude of the forces acting as source of excitation on the vibrating blades is studied. The geometrical variability of the upstream stator is investigated as input uncertainty. The variability is modeled starting from a series of optical surface scans. A stochastic model is created to represent the measured manufacturing geometrical deviations from the nominal model. A data reduction methodology is proposed to represent the uncertainty with a minimal set of variables. The manufacturing geometrical variability model allows to represent the input uncertainty and probabilistically evaluate its impact on the aeroelastic problem. An uncertainty quantification is performed in order to evaluate the resulting variability on the modal forcing acting on the vibrating rotor blades. Of particular interest is the possible rise of low engine orders due to the mistuned flow field along the annulus. A reconstruction algorithm allows the representation of the variability during one rotor revolution. The uncertainty on low harmonics of the modal rotor forcing can be therefore identified and quantified.

Effect of Trailing Edge Crenulation on the Performance and Stall Margin of a Transonic Axial Compressor

2013 ◽  
Author(s):  
S. Subbaramu ◽  
Quamber H. Nagpurwala ◽  
A. T. Sriram
Keyword(s):  
Beneficial Effect ◽  
Total Pressure ◽  
Pressure Ratio ◽  
Axial Compressor ◽  
Compressor Cascade ◽  
Trailing Edge ◽  
Stall Margin ◽  
Positive Effects ◽  
Compressor Rotor ◽  
Transonic Axial Compressor

This paper deals with the numerical investigations on the effect of trailing edge crenulation on the performance of a transonic axial compressor rotor. Crenulation is broadly considered as a series of small notches or slots at the edge of a thin object, like a plate. Incorporating such notches at the trailing edge of a compressor cascade has shown beneficial effect in terms of reduction in total pressure loss due to enhanced mixing in the wake region. These notches act as vortex generators to produce counter rotating vortices, which increase intermixing between the free stream flow and the low momentum wake fluid. Considering the positive effects of crenulation in a cascade, it was hypothesized that the same technique would work in a rotating compressor to enhance its performance and stall margin. However, the present CFD simulations on a transonic compressor rotor have given mixed results. Whereas the peak total pressure ratio in the presence of trailing edge crenulation reduced, the stall margin improved by 2.97% compared to the rotor with straight edge blades. The vortex generation at the crenulated trailing edge was not as strong as reported in case of linear compressor cascade, but it was able to influence the flow field in the rotor tip region so as to energize the low momentum end-wall flow in the aft part of the blade passage. This beneficial effect delayed flow separation and allowed the mass flow rate to be reduced to still lower levels resulting in improved stall margin. The reduction in pressure ratio with crenulation was surprising and might be due to increased mixing losses downstream of the blade.

A CFD Study of Circumferential Groove Casing Treatments in a Transonic Axial Compressor

2010 ◽  
Author(s):  
Haixin Chen ◽  
Xudong Huang ◽  
Ke Shi ◽  
Song Fu ◽  
Matthew A. Bennington ◽  
...  
Keyword(s):  
Axial Compressor ◽  
Data Sampling ◽  
Stall Margin ◽  
Casing Treatment ◽  
Circumferential Groove ◽  
Compressor Rotor ◽  
Radial Profiles ◽  
Flow Mechanisms ◽  
Transonic Axial Compressor ◽  
And Performance

Numerical investigations were conducted to predict the performance of a transonic axial compressor rotor with circumferential groove casing treatment. The Notre Dame Transonic Axial Compressor (ND-TAC) was simulated by Tsinghua University with an in-house CFD code (NSAWET) for this work. Experimental data from the ND-TAC were used to define the geometry, boundary conditions and data sampling method for the numerical simulation. These efforts, combined with several unique simulation approaches, such as non-matched grid boundary technology to treat the periodic boundaries and interfaces between groove grids and the passage grid, resulted in good agreement between the numerical and experimental results for overall compressor performance and radial profiles of exit total pressure. Efforts were made to study blade level flow mechanisms to determine how the casing treatment impacts the compressor’s stall margin and performance. The flow structures in the passage, the tip gap and the grooves as well as their mutual interactions were plotted and analyzed. The flow and momentum transport across the tip gap in the smooth wall and the casing treatment configurations were quantitatively compared.

Aeroelastic aspects of Axial Compressor Stage with Self-Recirculating Casing Treatment

2021 ◽  
pp. 1-34
Author(s):  
S Satish Kumar ◽  
Dilipkumar Bhanudasji Alone ◽  
Shobhavathy Thimmaiah ◽  
J Rami Reddy Mudipalli ◽  
Lakshya Kumar ◽  
...  
Keyword(s):  
Flow Condition ◽  
Axial Compressor ◽  
Rotating Stall ◽  
Successful Implementation ◽  
Compressor Stage ◽  
Stall Margin ◽  
Casing Treatment ◽  
Compressor Rotor ◽  
Forcing Function ◽  
Treatment Designs

Abstract For successful implementation of casing treatment designs in axial compressors, apart from the stall margin improvement benefits, aeroelasticity also plays a major role. This manuscript addresses the not often discussed aeroelastic aspects of a new discrete type of passive Self-Recirculating Casing Treatment (RCT) designed for a transonic axial compressor stage. Experiments are carefully designed for synchronized measurement of the unsteady fluidic disturbances and vibrations during rotating stall for compressor with baseline solid casing and Self-RCT. The modal characteristics of the axial compressor rotor-disk assembly are studied experimentally and numerically. Experimentally it is observed that the rotating stall cells excite the blades in their fundamental mode in a compressor with baseline solid casing at the stall flow condition. In contrast, there is no excitation of the blades in the compressor with self-recirculating casing treatment at the same solid casing stall flow condition. Also, the self-recirculating casing treatment compared to the solid casing can significantly reduce the overall vibration levels of the blades that are excited at the stall flow condition. The casing treatment is able to alter the flow field near the tip region of the rotor blade, and hence influencing the forcing function of the rotating cantilever blades to have the aeroelastic benefit.

Stator Blades Manufacturing Geometrical Variability in Axial Compressors and Impact on the Aeroelastic Excitation Forces

2021 ◽  
Author(s):  
Marco Gambitta ◽  
Arnold Kühhorn ◽  
Bernd Beirow ◽  
Sven Schrape
Keyword(s):  
Manufacturing Process ◽  
Axial Compressor ◽  
Reconstruction Algorithm ◽  
Forced Response ◽  
Rotor Blades ◽  
Compressor Blades ◽  
Input Uncertainty ◽  
Axial Compressors ◽  
Compressor Rotor ◽  
The Impact

Abstract The manufacturing geometrical variability is a source of uncertainty, which cannot be avoided in the realization of machinery components. Deviations of a part geometry from its nominal design are inevitably present due to the manufacturing process. In the case of the aeroelastic forced response problem within axial compressors, these uncertainties may affect the vibration characteristics. For this reason, the impact of geometrical uncertainties due to the manufacturing process onto the modal forcing of axial compressor blades is investigated in this study. The research focuses on the vibrational behavior of an axial compressor rotor blisk. In particular the amplitude of the forces acting as source of excitation on the vibrating blades is studied. The geometrical variability of the upstream stator is investigated as input uncertainty. The variability is modeled starting from a series of optical surface scans. A stochastic model is created to represent the measured manufacturing geometrical deviations from the nominal model. A data reduction methodology is proposed in order to represent the uncertainty with a minimal set of variables. The manufacturing geometrical variability model allows to represent the input uncertainty and probabilistically evaluate its impact on the aeroelastic problem. An uncertainty quantification is performed in order to evaluate the resulting variability on the modal forcing acting on the vibrating rotor blades. Of particular interest is the possible rise of low engine orders due to the mistuned flow field along the annulus. A reconstruction algorithm allows the representation of the variability during one rotor revolution. The uncertainty on low harmonics of the modal rotor forcing can be therefore identified and quantified.

scholarly journals Stability Enhancement of a Single-Stage Transonic Axial Compressor Using Inclined Oblique Slots

Energies ◽  
2021 ◽  
Vol 14 (9) ◽  
pp. 2346
Author(s):  
Tien-Dung Vuong ◽  
Kwang-Yong Kim
Keyword(s):  
Pressure Ratio ◽  
Three Dimensional ◽  
Axial Compressor ◽  
Single Stage ◽  
Rotor Blades ◽  
Navier Stokes ◽  
Optimized Design ◽  
Stall Margin ◽  
Casing Treatment ◽  
Transonic Axial Compressor

A casing treatment using inclined oblique slots (INOS) is proposed to improve the stability of the single-stage transonic axial compressor, NASA Stage 37, during operation. The slots are installed on the casing of the rotor blades. The aerodynamic performance was estimated using three-dimensional steady Reynolds-Averaged Navier-Stokes analysis. The results showed that the slots effectively increased the stall margin of the compressor with slight reductions in the pressure ratio and adiabatic efficiency. Three geometric parameters were tested in a parametric study. A single-objective optimization to maximize the stall margin was carried out using a Genetic Algorithm coupled with a surrogate model created by a radial basis neural network. The optimized design increased the stall margin by 37.1% compared to that of the smooth casing with little impacts on the efficiency and pressure ratio.

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