scholarly journals Heat Transfer in a Coupled Impingement-Effusion Cooling System

2014 ◽  
Author(s):  
Mark Miller ◽  
Greg Natsui ◽  
Mark Ricklick ◽  
Jay Kapat ◽  
Reinhard Schilp
Keyword(s):  
Heat Transfer ◽  
Film Cooling ◽  
Cooling System ◽  
Geometrical Parameters ◽  
Transfer Model ◽  
Unit Surface Area ◽  
Cooling Effectiveness ◽  
Film Cooling Effectiveness ◽  
Wide Range ◽  
Reynold’S Number

Modern research on gas turbine cooling continues to focus on the optimization of different cooling designs, and better understanding of the underlying flow physics so that cooling schemes can be coupled together. The current study focuses on one particular coupled cooling design: an impingement-effusion cooling system, which combines impingement cooling on the backside of the cooled component and full coverage effusion cooling on the exposed surface. The goal of this study is to explore a wide range of geometrical parameters outside the ranges normally reported in the available literature. Particular attention is given to the total coolant spent per unit surface area cooled. Through determination of impingement heat transfer, film cooling effectiveness, and film cooling heat transfer on the target wall, a simplified heat transfer model of the cooled component is developed to show the relative impact of each parameter on the overall cooling effectiveness. The use of Temperature Sensitive Paint (TSP) for data acquisition allows for high resolution local heat transfer and effectiveness results. Impingement arrays with local extraction of coolant via effusion are able to produce higher overall heat transfer, as no significant cross flow is present to deflect the impinging jets. Low jet-to-target-plate spacing produces the highest yet most non-uniform heat transfer distribution; at high spacing the heat transfer rate is much less sensitive to impingement height. Arrays with high hole-to-hole spacing and high jet Reynold’s number are more effective (per mass of coolant used) than tightly spaced holes at low jet Reynold’s number. On the effusion side, staggered hole arrangements provide significantly higher film cooling effectiveness than their in-line counterparts as the staggered arrangement minimizes jet interactions and promotes a more even lateral distribution of coolant.

High Resolution Measurements of Local Effectiveness by Discrete Hole Film Cooling

1999 ◽  
Author(s):  
S. Baldauf ◽  
A. Schulz ◽  
S. Wittig
Keyword(s):  
Surface Temperature ◽  
Film Cooling ◽  
Density Ratio ◽  
Geometrical Parameters ◽  
Element Analysis ◽  
Cooling Effectiveness ◽  
Film Cooling Effectiveness ◽  
Flow Parameters ◽  
Wide Range ◽  
Local Measurements

Local adiabatic film cooling effectiveness on a flat plate surface downstream a row of cylindrical holes was investigated. Geometrical parameters like blowing angle and hole pitch as well as the flow parameters blowing rate and density ratio were varied in a wide range emphasizing on engine relevant conditions. An IR-thermography technique was used to perform local measurements of the surface temperature field. A spatial resolution of up to 7 data points per hole diameter extending up to 80 hole diameters downstream of the ejection location was achieved. Since all technical surface materials have a finite thermoconductivity, no ideal adiabatic conditions could be established. Therefore, a procedure for correcting the measured surface temperature data based on a Finite Element analysis was developed. Heat loss over the backside of the testplate and remnant heat flux within the testplate in lateral and streamwise direction were taken into account. The local effectiveness patterns obtained are systematically analyzed to quantify the influence of the various parameters. As a result, a detailed description of the characteristics of local adiabatic film cooling effectiveness is given. Furthermore, the locally resolved experimental results can serve as a data base for the validation of CFD-codes predicting discrete hole film cooling.

Measurement of Detailed Heat Transfer Coefficient and Film Cooling Effectiveness Distributions Using PSP and TSP

2009 ◽  
Author(s):  
Rebekah A. Russin ◽  
Daniel Alfred ◽  
Lesley M. Wright
Keyword(s):  
Heat Transfer ◽  
Heat Transfer Coefficient ◽  
Transfer Coefficient ◽  
Film Cooling ◽  
Optical Filters ◽  
Experimental Investigations ◽  
Transient Temperature ◽  
Cooling Effectiveness ◽  
Film Cooling Effectiveness ◽  
Wide Range

This paper presents the development of a novel experimental technique utilizing both temperature and pressure sensitive paints (TSP and PSP). Through the combination of these paints, both detailed heat transfer coefficient and film cooling effectiveness distributions can be obtained from two short experiments. Using a mass transfer analogy, PSP has proven to be a powerful technique for measurement of film cooling effectiveness. This benefit is exploited to obtain detailed film cooling effectiveness distributions from a steady state flow experiment. This measured film cooling effectiveness is combined with transient temperature distributions obtained from a transient TSP experiment to produce detailed heat transfer coefficient distributions. Optical filters are used to differentiate the light emission from the florescent molecules comprising the PSP and TSP. Although two separate tests are needed to obtain the heat transfer coefficient distributions, the two tests can be performed in succession to minimize setup time and variability. The detailed film effectiveness and heat transfer enhancement ratios have been obtained for a generic, inclined angle (θ = 35°) hole geometry on a flat plate. Distinctive flow features over a wide range of blowing ratios have been captured with the proposed technique. In addition, the measured results have compared favorably to previous studies (both qualitatively and quantitatively), thus substantiating the use of the combined PSP / TSP technique for experimental investigations of three temperature mixing problems.

Comparison of Film Effectiveness and Cooling Uniformity of Conical and Cylindrical-Shaped Film Hole With Coolant-Exit Temperature Correction

2010 ◽  
Author(s):  
Cuong Q. Nguyen ◽  
Perry L. Johnson ◽  
Bryan C. Bernier ◽  
Son H. Ho ◽  
Jayanta S. Kapat
Keyword(s):  
Heat Transfer ◽  
Film Cooling ◽  
Conjugate Heat Transfer ◽  
Temperature Correction ◽  
Coolant Temperature ◽  
Transfer Model ◽  
Cooling Effectiveness ◽  
Film Cooling Effectiveness ◽  
Injection Angle ◽  
Film Cooling Holes

Data from conical-shaped film cooling holes is extremely sparse in open literature, especially the cooling uniformity characteristic, an important criterion for evaluating any film cooling design. The authors will compare the performance of conical-shaped holes to cylindrical-shaped holes. Cylindrical-shaped holes are often considered a baseline in terms of film cooling effectiveness and cooling uniformity coefficient. The authors will study two coupons with conical-shaped holes, which have 3° and 6° diffusion angles, named CON3 and CON6 respectively. A conjugate heat transfer computational fluid dynamics model and an experimental wind tunnel will be used to study these coupons. The three configurations: cylindrical baseline, CON3, and CON6, have a single row of holes with an inlet metering diameter of 3mm, length-to-nominal diameter of 4.3, and an injection angle of 30°. In this study, the authors will also take into account the heat transfer into the coolant flow from the coolant channel. In other words, coolant temperature at the exit of the coolant hole will be different than that measured at the inlet, and the conjugate heat transfer model will be used to correct for this difference. For the numerical model, the realizable k-ε turbulent model will be applied with a second order of discretization and enhanced wall treatment to provide the highest accuracy available. Grid independent studies for both cylindrical-shaped film cooling holes and conical-shaped holes will be performed and the results will be compared to data in open literature as well as in-house experimental data. Results show that conical-shaped holes considerably outperform cylindrical-shaped holes in film cooling effectiveness at all blowing ratios. In terms of cooling uniformity, conical-shaped holes perform better than cylindrical-shaped holes for low and mid-range blowing ratios, but not at higher levels.

scholarly journals Effects on Heat Transfer Coefficient and Adiabatic Effectiveness in Combined Backside and Film Cooling With Short-Hole Geometry

2019 ◽  
Author(s):  
Renzo La Rosa ◽  
Jaideep Pandit ◽  
Wing Ng ◽  
Brett Barker
Keyword(s):  
Heat Transfer ◽  
Reynolds Number ◽  
Heat Transfer Coefficient ◽  
Transfer Coefficient ◽  
Film Cooling ◽  
Density Ratio ◽  
Transfer Model ◽  
Cooling Effectiveness ◽  
Film Cooling Effectiveness ◽  
Adiabatic Effectiveness

Abstract Heat transfer experiments were done on a flat plate to study the effect of internal counter-flow backside cooling on adiabatic film cooling effectiveness and heat transfer coefficient. In addition, the effects of density ratio (DR), blowing ratio (BR), diagonal length over diameter (L/D) ratio, and Reynolds number were studied using this new configuration. The results are compared to a conventional plenum fed case. Data were collected up to X/D = 23 where X = 0 at the holes, an S/D = 1.65 and L/D = 1 and 2. Testing was done at low L/D ratios since short holes are normally found in double wall cooling applications in turbine components. A DR of 2 was used in order to simulate engine-like conditions and this was compared to a DR of 0.92 since relevant research is done at similar low DR. The BR range of 0.5 to 1.5 was chosen to simulate turbine conditions as well. In addition, previous research shows that peak effectiveness is found within this range. Infrared (IR) thermography was used to capture temperature contours on the surface of interest and the images were calibrated using a thermocouple and data analyzed through MATLAB software. A heated secondary fluid was used as ‘coolant’ in the present study. A steady state heat transfer model was used to perform the data reduction procedure. Results show that backside cooling configuration has a higher adiabatic film cooling effectiveness when compared to plenum fed configurations at the same conditions. In addition, the trend for effectiveness with varying BR is reversed when compared with traditional plenum fed cases. Yarn flow visualization tests show that flow exiting the holes in the backside cooling configuration is significantly different when compared to flow exiting the plenum fed holes. We hypothesize that backside cooling configuration has flow exiting the holes in various directions, including laterally, and behaving similar to slot film cooling, explaining the differences in trends. Increasing DR at constant BR shows an increase in adiabatic effectiveness and HTC in both backside cooling and plenum fed configurations due to the decreased momentum of the coolant, making film attachment to the surface more probable. The effects of L/D ratio in this study were negligible since both ratios used were small. This shows that the coolant flow is still underdeveloped at both L/D ratios. The study also showed that increasing turbulence through increasing Reynolds number decreased adiabatic effectiveness.

Comparison of Film Effectiveness and Cooling Uniformity of Conical and Cylindrical-Shaped Film Hole With Coolant-Exit Temperature Correction

2011 ◽  
Vol 3 (3) ◽  
Author(s):  
Cuong Q. Nguyen ◽  
Perry L. Johnson ◽  
Bryan C. Bernier ◽  
Son H. Ho ◽  
Jayanta S. Kapat
Keyword(s):  
Heat Transfer ◽  
Film Cooling ◽  
Conjugate Heat Transfer ◽  
Temperature Correction ◽  
Coolant Temperature ◽  
Transfer Model ◽  
Cooling Effectiveness ◽  
Film Cooling Effectiveness ◽  
Injection Angle ◽  
Film Cooling Holes

Data from conical-shaped film cooling holes are extremely sparse in open literature, especially the cooling uniformity characteristic, an important criterion for evaluating any film cooling design. The authors will compare the performance of conical-shaped holes to cylindrical-shaped holes. Cylindrical-shaped holes are often considered a baseline in terms of film cooling effectiveness and cooling uniformity coefficient. The authors will study two coupons with conical-shaped holes, which have 3° and 6° diffusion angles, named CON3 and CON6, respectively. A conjugate heat transfer computational fluid dynamics model and an experimental wind tunnel will be used to study these coupons. The three configurations: cylindrical baseline, CON3, and CON6, have a single row of holes with an inlet metering diameter of 3 mm, length-to-nominal diameter of 4.3, and an injection angle of 30°. In this study, the authors will also take into account the heat transfer into the coolant flow from the coolant channel. In other words, the coolant temperature at the exit of the coolant hole will be different than that measured at the inlet, and the conjugate heat transfer model will be used to correct for this difference. For the numerical model, the realizable k-ɛ turbulent model will be applied with a second order of discretization and an enhanced wall treatment to provide the highest accuracy available. Grid independent studies for both cylindrical-shaped film cooling holes and conical-shaped holes will be performed, and the results will be compared to data in open literature as well as in-house experimental data. Results show that conical-shaped holes considerably outperform cylindrical-shaped holes in film cooling effectiveness at all blowing ratios. In terms of cooling uniformity, conical-shaped holes perform better than cylindrical-shaped holes for low- and midrange blowing ratios, but not at higher levels.

Effect of Hole Geometry on the Thermal Performance of Fan-Shaped Film Cooling Holes

2005 ◽  
Vol 127 (4) ◽  
pp. 718-725 ◽  
Author(s):  
Michael Gritsch ◽  
Will Colban ◽  
Heinz Schär ◽  
Klaus Döbbeling
Keyword(s):  
Thermal Performance ◽  
Film Cooling ◽  
Density Ratio ◽  
Geometrical Parameters ◽  
Cooling Effectiveness ◽  
Film Cooling Effectiveness ◽  
Wide Range ◽  
Cooling Hole ◽  
Hole Geometry ◽  
The Impact

This study evaluates the impact of typical cooling hole shape variations on the thermal performance of fan-shaped film holes. A comprehensive set of experimental test cases featuring 16 different film-cooling configurations with different hole shapes have been investigated. The shape variations investigated include hole inlet-to-outlet area ratio, hole coverage ratio, hole pitch ratio, hole length, and hole orientation (compound) angle. Flow conditions applied cover a wide range of film blowing ratios M=0.5 to 2.5 at an engine-representative density ratio DR=1.7. An infrared thermography data acquisition system is used for highly accurate and spatially resolved surface temperature mappings. Accurate local temperature data are achieved by an in situ calibration procedure with the help of thermocouples embedded in the test plate. Detailed film-cooling effectiveness distributions and discharge coefficients are used for evaluating the thermal performance of a row of fan-shaped film holes. An extensive variation of the main geometrical parameters describing a fan-shaped film-cooling hole is done to cover a wide range of typical film-cooling applications in current gas turbine engines. Within the range investigated, laterally averaged film-cooling effectiveness was found to show only limited sensitivity from variations of the hole geometry parameters. This offers the potential to tailor the hole geometry according to needs beyond pure cooling performance, e.g., manufacturing facilitations.

Numerical Investigation of Impinging-Film Heat Transfer and Flow Characteristics of Turbine Inner Casing

2018 ◽  
Author(s):  
Fujuan Tong ◽  
Wenxuan Gou ◽  
Wenjing Gao ◽  
Lei Li ◽  
Zhufeng Yue
Keyword(s):  
Heat Transfer ◽  
Film Cooling ◽  
Cooling System ◽  
Flow Characteristics ◽  
Operating Conditions ◽  
Cooling Effectiveness ◽  
Film Cooling Effectiveness ◽  
Average Temperature ◽  
Inclined Angle ◽  
Interaction Surface

An efficient cooling method for the turbine inner casing is essential with the increasing of the turbine inlet temperature. The heat transfer and flow characteristics of a coupled cooling system in the turbine inner casing part, i.e., three rows of impingement jets and film holes, have been studied numerically according to the real turbine operating conditions. Seven inclined angles of the film holes along the mainstream direction (90°, ±60°, ±45°, ±35°) and the impingement jets arrangements have been researched. The positive inclination is that the angle between the fluid flow from the film holes and the mainstream is less than 90°. Otherwise, it would be negative. The numerical validation reveals that the selected computational method can provide a good prediction of the reported experimental results of the impinging-film cooling system. Then the method has been applied in the investigation of the local/average temperature, film-cooling effectiveness, and the flow patterns on the film-cooled surface. The results show that the inclined angle can achieve a significant improvement in the film cooling performance. With the positive inclination of film holes, the average temperature of the interaction surface between the mainstream and the turbine inner casing can decrease 50K compared with that of 90°. And the average temperature on the interaction surface with the negative inclined angle can even be reduced by more than 100K. Additionally, the average film-cooling effectiveness can be increased by up to 31.79%. Such results prove that decreasing the value of inclined angle can achieve a better heat transfer performance. Moreover, the negative inclination of film holes can improve the uniformity of the film-cooling effect. On the other hand, the influence of impingement jets arrangements on the film cooling behavior is negligible. Further analysis of the flow streamline illustrates that the coolant jet from the inclined film holes can attach to the interaction surface more firmly, which will achieve a better protection away from the high-temperature turbine gas. The research will provide direct guidance for the cooling design of the turbine inner casing and improve the thermal efficiency of the gas turbine system.

Film Cooling Study of Novel Orthogonal Entrance and Shaped Exit Holes

2009 ◽  
Author(s):  
Santosh Abraham ◽  
Alexander Ritchie Navin ◽  
Srinath V. Ekkad
Keyword(s):  
Heat Transfer ◽  
Heat Transfer Coefficient ◽  
Transfer Coefficient ◽  
Film Cooling ◽  
Geometrical Parameters ◽  
Cooling Effectiveness ◽  
Film Cooling Effectiveness ◽  
Cooling Hole ◽  
Cooling Effects ◽  
Internal Side

Film cooling effectiveness depends on several geometrical parameters like location on the airfoil, exit shape, orientation and arrangement of the holes. The focus of this investigation is to propose and explore a new film cooling hole geometry. The adiabatic film cooling effectiveness is determined experimentally, downstream of the exit of the film cooling holes on a flat plate using a steady state IR thermography technique. Coolant holes that are perpendicular to the direction of flow detach from the surface and enhance the heat transfer coefficient on the turbine blade without providing any coolant coverage, while angled holes along the mainstream direction result in superior film cooling effectiveness and lower heat transfer to the surface. The objective of this study is to examine the external cooling effects using coolant holes that are a combination of both angled shaped holes as well as perpendicular holes. The inlet of the coolant hole is kept perpendicular to the direction of flow to enhance the internal side heat transfer coefficient and the exit of the coolant hole is expanded and angled along the mainstream flow to prevent the coolant jet from lifting off from the blade external surface. A total of six different cases with variations in exit shape geometry are investigated at different blowing ratios (BR varying from 0.5 to 2.0). Results suggest that the film cooling effectiveness values obtained from these geometries are comparable with those of conventional angled holes. With the added advantage of enhanced heat transfer coefficient on the coolant channel internal side, as proven earlier by Byerley [3], overall superior cooling is accomplished. Furthermore this shaped hole can be made using the same technology being presently used in the industry.

scholarly journals Short Duration Studies of Turbine Heat Transfer and Film Cooling Effectiveness

1974 ◽  
Author(s):  
J. F. Louis ◽  
G. N. Goulios ◽  
A. M. Demirjian ◽  
R. F. Topping ◽  
J. M. Wiedhopf
Keyword(s):  
Heat Transfer ◽  
Nusselt Number ◽  
Short Duration ◽  
Film Cooling ◽  
Three Dimensional ◽  
Shock Tunnel ◽  
Operating Conditions ◽  
Cooling Effectiveness ◽  
Film Cooling Effectiveness ◽  
Wide Range

Short duration studies of heat transfer and film cooling effectiveness were made using a shock tunnel and a blowdown facility. In these short duration tests, flow and temperature modeling were used to determine the Nusselt number for a given set of Reynolds number, Mach number and temperature ratios representative of turbine operating conditions. Shock tunnel techniques were used to determine the isothermal effectiveness of coolant injection through slots and patterns of holes located in flat and curved surfaces. In the turbine blowdown facility, the Nusselt number at the shroud (engine seal) was determined for a wide range of operating conditions. Strong secondary flow and centrifugal effects were found to increase the Nusselt number significantly over the level associated with one-dimensional convectional heat transfer for a turbulent flow. Using shock tunnel and uncooled turbine data, a particular film cooling configuration was selected for the turbine shroud under investigation. The investigation on the film cooled stationary shroud gave encouraging results as to the applicability of two-dimensional film cooling data to the three-dimensional heat transfer at the shroud and as to the use of film cooled shrouds in advanced turbines.

Conjugate Heat Transfer and Film Cooling of a Multi-Stage Cooling Scheme

2008 ◽  
Author(s):  
M. Ghorab ◽  
S. I. Kim ◽  
I. Hassan
Keyword(s):  
Heat Transfer ◽  
Film Cooling ◽  
Gas Turbines ◽  
Conjugate Heat Transfer ◽  
Density Ratio ◽  
Design Parameters ◽  
Cooling Effectiveness ◽  
Film Cooling Effectiveness ◽  
Multi Stage ◽  
Internal Gap

Cooling techniques play a key role in improving efficiency and power output of modern gas turbines. The conjugate technique of film and impingement cooling schemes is considered in this study. The Multi-Stage Cooling Scheme (MSCS) involves coolant passing from inside to outside turbine blade through two stages. The first stage; the coolant passes through first hole to internal gap where the impinging jet cools the external layer of the blade. Finally, the coolant passes through the internal gap to the second hole which has specific designed geometry for external film cooling. The effect of design parameters, such as, offset distance between two-stage holes, gap height, and inclination angle of the first hole, on upstream conjugate heat transfer rate and downstream film cooling effectiveness performance are investigated computationally. An Inconel 617 alloy with variable properties is selected for the solid material. The conjugate heat transfer and film cooling characteristics of MSCS are analyzed across blowing ratios of Br = 1 and 2 for density ratio, 2. This study presents upstream wall temperature distributions due to conjugate heat transfer for different gap design parameters. The maximum film cooling effectiveness with upstream conjugate heat transfer is less than adiabatic film cooling effectiveness by 24–34%. However, the full coverage of cooling effectiveness in spanwise direction can be obtained using internal cooling with conjugate heat transfer, whereas adiabatic film cooling effectiveness has narrow distribution.

Sign in / Sign up

Export Citation Format

Share Document