Solution Strategies for Thin Film Rimming Flow Modelling

Author(s):  
B. Kakimpa ◽  
H. P. Morvan ◽  
S. Hibberd

This paper explores the role of surface tension, grid resolution, inertia term representation and temporal discretisation scheme in the numerical simulation of shear-driven thin-film rimming flows. An ideal film formulation and solution strategy, suitable for the simulation of smooth, shock and pool solutions is presented. Shock and pool solution stability is shown to be dependent on the provision of sufficient grid refinement to resolve key flow features present in the solution such as steep fronts and small wavelength capillary waves. A minimum grid refinement criterion is proposed based on the findings from a parametric study. A previously established dependence of solution stability on surface tension is shown to be linked to the sensitivity of the wavelengths of disturbances in the capillary zone on the surface tension coefficient. Solution strategies utilising un-physically high surface tension values to guarantee stability, are explored and shown to enhance stability by modifying the solution in the capillary zone to one that is resolvable on the available grid. The role of inertia in solution stability is also investigated and simplified inertia representations are shown to primarily affect accuracy but not stability.

2018 ◽  
Vol 851 ◽  
Author(s):  
Rajesh K. Bhagat ◽  
N. K. Jha ◽  
P. F. Linden ◽  
D. Ian Wilson

This study explores the formation of circular thin-film hydraulic jumps caused by the normal impact of a jet on an infinite planar surface. For more than a century, it has been believed that all hydraulic jumps are created due to gravity. However, we show that these thin-film hydraulic jumps result from energy loss due to surface tension and viscous forces alone. We show that, at the jump, surface tension and viscous forces balance the momentum in the liquid film and gravity plays no significant role. Experiments show no dependence on the orientation of the surface and a scaling relation balancing viscous forces and surface tension collapses the experimental data. A theoretical analysis shows that the downstream transport of surface energy is the previously neglected critical ingredient in these flows, and that capillary waves play the role of gravity waves in a traditional jump in demarcating the transition from the supercritical to subcritical flow associated with these jumps.


Author(s):  
Bruce Kakimpa ◽  
Herve Morvan ◽  
Stephen Hibberd

Thin-film flows encountered in engineering systems such as aero-engine bearing chambers often exhibit capillary waves and occur within a moderate to high Weber number range. Although the depth-averaged simulation of these thin-film flows is computationally efficient relative to traditional volume-of-fluid (VOF) methods, numerical challenges remain particularly for solutions involving capillary waves and in the higher Weber number, low surface tension range. A depth-averaged approximation of the Navier–Stokes equations has been used to explore the effect of surface tension, grid resolution, and inertia on thin-film rimming solution accuracy and numerical stability. In shock and pooling solutions where capillary ripples are present, solution stability, and accuracy are shown to be highly sensitive to surface tension. The common practice in analytical studies of enforcing unphysical low Weber number stability constraints is shown to stabilize the solution by artificially damping capillary oscillations. This approach, however, although providing stable solutions is shown to adversely affect solution accuracy. An alternative grid resolution-based stability criterion is demonstrated and used to obtain numerically stable shock and pooling solutions without recourse to unphysical surface tension values. This allows for the accurate simulation of thin-film flows with capillary waves within the constrained parameter space corresponding to physical material and flow properties. Results obtained using the proposed formulation and solution strategy show good agreement with available experimental data from literature for low Re coating flows and moderate to high Re falling wavy film flows.


1952 ◽  
Vol 5 (4) ◽  
pp. 697 ◽  
Author(s):  
WE Ewers ◽  
KL Sutherland

A new theory of foam stability is proposed which demonstrates that the transport of substrate. accompanying a movement of the surface of the bubble film, is a dominant factor in the stability of foams and in the action of foam breakers. The surface moves from a region of low surface tension (high surface pressure) to a region of high surface tension. The surface tension gradients arise from disturbances which may be caused by mechanical or thermal shocks, or by the addition to the surface of particles, droplets, or vapour of a surface-active material. When the surface tension is highest at the centre of disturbance the film mill be stable ; when the surface tension is lowest at this point the surface film and hence the substrate will be moved away from this point and the film will rupture.


Author(s):  
Jin Young Kim ◽  
R. E. Hummel ◽  
R. T. DeHoff

Gold thin film metallizations in microelectronic circuits have a distinct advantage over those consisting of aluminum because they are less susceptible to electromigration. When electromigration is no longer the principal failure mechanism, other failure mechanisms caused by d.c. stressing might become important. In gold thin-film metallizations, grain boundary grooving is the principal failure mechanism.Previous studies have shown that grain boundary grooving in gold films can be prevented by an indium underlay between the substrate and gold. The beneficial effect of the In/Au composite film is mainly due to roughening of the surface of the gold films, redistribution of indium on the gold films and formation of In2O3 on the free surface and along the grain boundaries of the gold films during air annealing.


1996 ◽  
Vol 118 (1) ◽  
pp. 103-109 ◽  
Author(s):  
W. R. McGillis ◽  
V. P. Carey

The Marangoni effect on the critical heat flux (CHF) condition in pool boiling of binary mixtures has been identified and its effect has been quantitatively estimated with a modified model derived from hydrodynamics. The physical process of CHF in binary mixtures, and models used to describe it, are examined in the light of recent experimental evidence, accurate mixture properties, and phase equilibrium revealing a correlation to surface tension gradients and volatility. A correlation is developed from a heuristic model including the additional liquid restoring force caused by surface tension gradients. The CHF condition was determined experimentally for saturated methanol/water, 2-propanol/water, and ethylene glycol/water mixtures, over the full range of concentrations, and compared to the model. The evidence in this study demonstrates that in a mixture with large differences in surface tension, there is an additional hydrodynamic restoring force affecting the CHF condition.


Author(s):  
Rami Benkreif ◽  
Fatima Zohra Brahmia ◽  
Csilla Csiha

AbstractSurface tension of solid wood surfaces affects the wettability and thus the adhesion of various adhesives and wood coatings. By measuring the contact angle of the wood, the surface tension can be calculated based on the Young-Dupré equation. Several publications have reported on contact angle measured with different test liquids, under different conditions. Results can only be compared if the test conditions are similar. While the roles of the drop volume, image shooting time etc., are widely recognized, the role of the wood surface moisture content (MC) is not evaluated in detail. In this study, the effect of wood moisture content on contact angle values, measured with distilled water and diiodomethane, on sanded birch (Betula pendula) surfaces was investigated, in order to find the relationship between them. With increasing MC from approximately 6% to 30%, increasing contact angle (decreasing surface tension) values were measured according to a logarithmic function. The function makes possible the calculation of contact angles that correspond to different MCs.


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