Some Perspectives on the Treatment of Three-Dimensional Flows on Axial Compressor Blading

Author(s):  
Hayder M. B. Obaida ◽  
Motoyuki Kawase ◽  
Aldo Rona ◽  
J. Paul Gostelow

The unsteady and three-dimensional nature of the flow past axial compressor blading poses substantial challenges to the design of the main flow passage. High aspect ratio blading is amenable to the approach of splitting the design task between the cascade and the meridional planes. However, the three-dimensional flows increasingly affect the stage aerodynamic performance with decreasing blade aspect ratios. At very high load conditions, corner vortices can grow to two-thirds of the blade span, under the influence of the pitchwise pressure gradient, causing significant blockage and loss. A survey of treatments for three-dimensional flows highlights a variety of approaches, including longitudinal and tangential slots for suction and blowing, fences, turning vanes, fillets, and grooves. The merits and issues exposed by past implementations of these end-wall treatments are summarized. Considered together, these arrangements display a variable and open approach, which points towards an opportunity for considering a more common framework, led by a greater understanding of the flow physics. Preliminary work on the parametrization of end-wall grooves has highlighted some promising topological features of end walls generated by using the Beta distribution function as the guide curve. This seemingly unexplored application of the Beta function to axial compressor end wall design promises a better fit with the pitchwise periodic axial compressor geometry than other guide curve functions considered herein and used in the past.

1979 ◽  
Vol 101 (2) ◽  
pp. 233-245 ◽  
Author(s):  
J. De Ruyck ◽  
C. Hirsch ◽  
P. Kool

An axial compressor end-wall boundary layer theory which requires the introduction of three-dimensional velocity profile models is described. The method is based on pitch-averaged boundary layer equations and contains blade force-defect terms for which a new expression in function of transverse momentum thickness is introduced. In presence of tip clearance a component of the defect force proportional to the clearance over blade height ratio is also introduced. In this way two constants enter the model. It is also shown that all three-dimensional velocity profile models present inherent limitations with regard to the range of boundary layer momentum thicknesses they are able to represent. Therefore a new heuristic velocity profile model is introduced, giving higher flexibility. The end-wall boundary layer calculation allows a correction of the efficiency due to end-wall losses as well as calculation of blockage. The two constants entering the model are calibrated and compared with experimental data allowing a good prediction of overall efficiency including clearance effects and aspect ratio. Besides, the method allows a prediction of radial distribution of velocities and flow angles including the end-wall region and examples are shown compared to experimental data.


Author(s):  
Vaclav Cyrus

A detailed investigation of three-dimensional flow was carried out in a low speed rear axial compressor stage with the change of the stator blade row setting. The stator blade stagger change was in the range of (−14) – (23) degree. Measurements were performed by means of both stationary and rotating pressure probes at seven working points. The origin of large regions of separated flow in blade rows at positive incidence angles was analysed with the use of the spanwise diffusion factor distribution. These areas in the rotor and stator rows originated as the diffusion factor exceeded the critial value D = 0.6 within (1/4 – 1/3) of the blade height near one end-wall. The rotating stall in compressor stage arised when large regions of separated flow occured simultaneously in both rotor and stator blade rows.


Author(s):  
J Dunham

Although three-dimensional Navier-Stokes computations are coming into use more and more, streamline curvature through-flow computations are still needed, especially for multistage compressors, and where codes which run in minutes rather than hours are preferred. These methods have been made more realistic by taking account of end-wall effects and spanwise mixing by four aerodynamic mechanisms: turbulent diffusion, turbulent convection by secondary flow, spanwise migration of aerofoil boundary layer fluid and spanwise convection of fluid in blade wakes. This paper describes the models adopted in the DRA streamline curvature method for axial compressor design and analysis. Previous papers are summarized briefly before describing the new part of the model—that accounting for aerofoil boundary layers and wakes. Other changes to the previously published annulus wall boundary layer model have been made to enable it to cater for separations and end bends. The resulting code is evaluated against a range of experimental and computational results.


Author(s):  
Steffen Reising ◽  
Heinz-Peter Schiffer

Secondary flows involving cross flow and three-dimensional separation phenomena in modern axial compressors at high stage loading contribute significantly to a reduction in overall efficiency. This two-part paper presents a numerical study on the potential aerodynamic benefits of using non-axisymmetric end walls in an axial compressor, involving both the rotor and the stator row. This first paper describes the sequential profiling of stator end walls in a transonic compressor at several operating points to suppress separation. An automated multi-objective optimizer connected to a 3-D RANS flow solver was used to find the optimal end wall geometries. As a design exercise, the stator hub end wall of Configuration I of the Darmstadt Transonic Compressor was first optimized at design conditions, keeping the shroud end wall constant. This led to an increase in efficiency of 1.8% due to the suppression of the hub-corner stall. However, this was accompanied by an increased area of reverse flow at the casing, which was even more distinct at off-design conditions near stall. The numerical surge limit of the datum axisymmetric design could no longer be reached and was then determined by the new separation close to the stator casing. A subsequent optimization of the shroud end wall was carried out using the improved profiled hub as the initial design. An operating point near stall with a strongly developed separation was chosen for this purpose. The second optimization resulted in a further improvement in the characteristic speed line over the entire off-design region. Although the shroud contour was designed at off-design conditions, the optimization gained an additional 0.03% in efficiency for the design point. The lower surge limit of the datum design could also be reached again, even at higher efficiency and pressure ratios. The investigations showed that end wall profiling in high loaded compressor stators can be considered as a good supplement to 3-D blading to control separation areas and improve the entire component’s characteristics.


Author(s):  
G. Woollatt ◽  
D. Lippett ◽  
P. C. Ivey ◽  
P. Timmis ◽  
B. A. Charnley

The focus of this paper is to report on measurements from and simulation of Cranfield University’s 3-stage high-speed axial compressor test rig. This newly built rig is supported by European Commission funding and has tested a set of conventionally stacked 2D rotor and stator blades (Reference 1). The results were used to evaluate and to assess the performance of several commercially available CFD codes leading to the collaborative design of an advanced three-dimensional blade set. The philosophy behind the advanced design is described. The datum test results show that the state of the art, highly loaded, datum compressor is well matched with limited potential for loss reduction. A comparison is made between the measured results and a series of numerical analyses using the various CFD codes. Although the codes showed reasonable qualitative agreement with each other and the measured data, there were significant differences in the predicted performance of the datum build. Further the codes were unable to grade candidate redesigns consistently on a quantitative basis and therefore increased the difficulty of selecting suitable ‘3d’ features. Generic studies involving sweep, lean and recambering are used to evolve a design philosophy for the advanced three-dimensional design. Over cambering of the end-wall sections, coupled with a suitable stack of the blades, enables the blade count to be reduced. In the presence of a clearance combinations of sweep and lean are used to modify the loading in the clearance gap, thereby influencing the associated losses. The application of three-dimensional features redistributes the flow. The opportunity is therefore taken to rematch the sections based on the predicted results of the CFD codes. The above philosophy is used in the redesign of the datum compressor. Overall characteristics and exit traverse results from the test of the advanced build are compared to those from the datum build.


1981 ◽  
Vol 103 (1) ◽  
pp. 20-33 ◽  
Author(s):  
J. De Ruyck ◽  
C. Hirsch

A previously developed axial compressor end-wall boundary layer calculation method which requires the introduction of three-dimensional velocity profile models is summarized. In this method the classical three-dimensional velocity profile models were shown to present inherent limitations at stall limit, with regard to the range of transverse boundary layer thicknesses they are able to represent. A corrected profile model is presented which contains no more limitations without affecting the previous found overall results. Stall limit is predicted by limiting values of shape factor and/or diffusion factor. The new profile model containing also compressibility effects allows the calculation of boundary layers in machines with shrouded blades, by simulating the jump between rotating and non rotating parts of the walls. A corrected version of a force defect correlation is presented which is shown to give better agreement at high incidences. Some results on high and low speed machines are discussed. The model is applied to obtain an end-wall blockage correlation depending on geometry, flow coefficient, AVR, aspect ratio, solidity, diffusion factor, Reynolds number, axial blade spacing, tip clearance and inlet boundary layer thickness. A quantitative estimation of the losses associated with the end-wall boundary layers can be obtained using this analysis and therefore can be a useful tool in the design of an axial compressor stage.


2021 ◽  
Vol 931 ◽  
Author(s):  
R.J. Crane ◽  
A.R. Popinhak ◽  
R.J. Martinuzzi ◽  
C. Morton

The wake of a finite wall-mounted circular cylinder of diameter $D$ and height $H$ is investigated for aspect ratios $3\leq H/D \leq 7$ and boundary layer thickness of $\delta /D \approx 0.98$ using tomographic particle image velocimetry. The Reynolds number based on $D$ is $Re = 750$ . The mean wake topology is related to the evolution of the periodically shed vortices, educed from a low-order representation based on proper orthogonal decomposition of the three-dimensional velocity field. The main topological features are an arch vortex, defining the recirculating base region, and a quadrupole structure consisting of two pairs of opposite-sign vorticity concentrations extending downstream behind the obstacle-free end and wall junction. The quadrupole is the time-averaged signature of shed vortices. Vortex-tilting terms in the base region act to reorient flow-normal vorticity components streamwise, resulting in the reorientation of the ends of vortices initially shed parallel to the cylinder side walls. Through the action of the vortex-stretching terms, the bent ends connect successive vortices in a continuous chain. The influence of $H/D$ on the development of the quadrupole is characterized. The results demonstrate that the quadrupole in the mean field emerges as an imprint of the shed full-loop structures. This work reconciles mean and instantaneous interpretations satisfying the solenoidal condition on the vorticity field.


2008 ◽  
Vol 130 (1) ◽  
Author(s):  
V. Gümmer ◽  
M. Goller ◽  
M. Swoboda

This paper presents results of numerical investigations carried out to explore the benefit of end wall boundary layer removal from critical regions of highly loaded axial compressor blade rows. At the loading level of modern aero engine compressors, the performance is primarily determined by three-dimensional (3D) flow phenomena occurring in the end wall regions. Three-dimensional Navier–Stokes simulations were conducted on both a rotor and a stator test case in order to evaluate the basic effects and the practical value of bleeding air from specific locations at the casing end wall. The results of the numerical survey demonstrated substantial benefits of relatively small bleed rates to the local flow field and to the performance of the two blade rows. On the rotor, the boundary layer fluid was removed from the main flow path through an axisymmetric slot in the casing over the rotor tip. This proved to give some control over the tip leakage vortex flow and the associated loss generation. On the stator, the boundary layer fluid was taken from the flow path through a single bleed hole within the passage. Two alternative off-take configurations were evaluated, revealing a large impact of the bleed hole shape and the location on the cross-passage flow and the suction side corner separation. On both blade rows investigated, rotor and stator, the boundary layer removal resulted in a reduction of the local reverse flow, blockage, and losses in the respective near-casing region. This paper gives insight into changes occurring in the 3D passage flow field near the casing and summarizes the effects on the radial matching and pitchwise-averaged performance parameters, namely loss and deviation of the rotor and stator when suction is active. Primary focus is put on the aerodynamics in the blade rows in the main flow path; details of the internal flow structure within the bleed off-take cavities/ports are not discussed here.


Author(s):  
D.W. Andrews ◽  
F.P. Ottensmeyer

Shadowing with heavy metals has been used for many years to enhance the topological features of biological macromolecular complexes. The three dimensional features present in directionaly shadowed specimens often simplifies interpretation of projection images provided by other techniques. One difficulty with the method is the relatively large amount of metal used to achieve sufficient contrast in bright field images. Thick shadow films are undesirable because they decrease resolution due to an increased tendency for microcrystalline aggregates to form, because decoration artefacts become more severe and increased cap thickness makes estimation of dimensions more uncertain.The large increase in contrast provided by the dark field mode of imaging allows the use of shadow replicas with a much lower average mass thickness. To form the images in Fig. 1, latex spheres of 0.087 μ average diameter were unidirectionally shadowed with platinum carbon (Pt-C) and a thin film of carbon was indirectly evaporated on the specimen as a support.


2020 ◽  
Vol 14 (4) ◽  
pp. 7369-7378
Author(s):  
Ky-Quang Pham ◽  
Xuan-Truong Le ◽  
Cong-Truong Dinh

Splitter blades located between stator blades in a single-stage axial compressor were proposed and investigated in this work to find their effects on aerodynamic performance and operating stability. Aerodynamic performance of the compressor was evaluated using three-dimensional Reynolds-averaged Navier-Stokes equations using the k-e turbulence model with a scalable wall function. The numerical results for the typical performance parameters without stator splitter blades were validated in comparison with experimental data. The numerical results of a parametric study using four geometric parameters (chord length, coverage angle, height and position) of the stator splitter blades showed that the operational stability of the single-stage axial compressor enhances remarkably using the stator splitter blades. The splitters were effective in suppressing flow separation in the stator domain of the compressor at near-stall condition which affects considerably the aerodynamic performance of the compressor.


Sign in / Sign up

Export Citation Format

Share Document