Experimental Validation of Forced Response Methods in a Multi-Stage Axial Turbine

2018 ◽  
Author(s):  
Thomas Hauptmann ◽  
Christopher E. Meinzer ◽  
Joerg R. Seume
Keyword(s):  
Experimental Data ◽  
Vibration Amplitude ◽  
Turbine Blades ◽  
Service Condition ◽  
Sensitivity Study ◽  
Forced Response ◽  
Tip Clearance ◽  
Computational Time ◽  
Reference Case ◽  
Axial Turbine

Depending on the in service condition of jet engines, turbine blades may have to be replaced, refurbished, or repaired in the course of an engine overhaul. Thus, significant changes of the turbine blade geometry can be introduced due to regeneration and overhaul processes. Such geometric variances can affect the aerodynamic and aeroelastic behavior of turbine blades. One goal in the development of the regeneration process is to estimate the aerodynamic excitation of turbine blades depending on these geometric variances caused during the regeneration. Therefore, this study presents an experimentally validated comparison of two methods for the prediction of forced response in a multistage axial turbine. Two unidirectional fluid structure interaction (FSI) methods, a time-linearized and a time-accurate with a subsequent linear harmonic analysis, are employed and the results validated against experimental data. The results show that the vibration amplitude of the time-linearized method is in good agreement with the experimental data and, also requires lower computational time than the time-accurate FSI. Based on this result, the time-linearized method is used to perform a sensitivity study of the tip clearance size of the last rotor blade row of the five stage axial turbine. The results show that an increasing tip clearances size causes an up to 1.35 higher vibration amplitude compared to the reference case, due to increased forcing and decreased damping work.

Experimentally Verified Study of Regeneration-Induced Forced Response in Axial Turbines

2014 ◽  
Vol 137 (3) ◽  
Author(s):  
Jens Aschenbruck ◽  
Joerg R. Seume
Keyword(s):  
Vibration Amplitude ◽  
Turbine Blades ◽  
Forced Response ◽  
Rotor Blades ◽  
Response Analysis ◽  
Reference Case ◽  
Angle Variation ◽  
Air Turbine ◽  
Axial Turbines ◽  
Stagger Angle

Geometrical variations occur in highly loaded turbine blades due to operation and regeneration. To determine the influence of such regeneration-induced variances of turbine blades on the aerodynamic excitation, a typical stagger angle variation of overhauled turbine blades is applied to stator vanes of an air turbine. This varied turbine stage is numerically and experimentally investigated. For the aerodynamic investigation of the vane wake, computational fluid dynamics (CFD) simulations are conducted. It is shown that the wake is changed due to the stagger angle variation. These results are confirmed by aerodynamic probe measurements in the air turbine. The vibration amplitude of the downstream rotor blades has been determined by a computational forced response analysis using a unidirectional fluid–structure interaction (FSI) approach and is experimentally verified here by tip-timing measurements. The results of the simulations and the measurements both show significantly higher amplitudes at certain operating points (OPs) due to the additional wake excitation. For typical regeneration-induced variations in stagger angle, the vibration amplitude is up to five times higher than in the reference case of uniform upstream stators. Based upon the present results, the influence of these variations and of the vane patterns on the vibration amplitude of the downstream rotor blade can and should be estimated in the regeneration process to minimize the dynamic stresses of the blades.

Experimentally Verified Study of Regeneration-Induced Forced Response in Axial Turbines

2014 ◽  
Author(s):  
Jens Aschenbruck ◽  
Joerg R. Seume
Keyword(s):  
Vibration Amplitude ◽  
Turbine Blades ◽  
Forced Response ◽  
Rotor Blades ◽  
Response Analysis ◽  
Reference Case ◽  
Angle Variation ◽  
Air Turbine ◽  
Axial Turbines ◽  
Stagger Angle

Geometrical variations occur in highly loaded turbine blades due to operation and regeneration. To determine the influence of such regeneration-induced variances of turbine blades on the aerodynamic excitation, a typical stagger angle variation of overhauled turbine blades is applied to stator vanes of an air turbine. This varied turbine stage is numerically and experimentally investigated. For the aerodynamic investigation of the vane wake, CFD simulations are conducted. It is shown that the wake is changed due to the stagger angle variation. These results are confirmed by aerodynamic probe measurements in the air turbine. The vibration amplitude of the downstream rotor blades has been determined by a computational forced response analysis using a uni-directional fluid-structure interaction approach and is experimentally verified here by tip-timing measurements. The results of the simulations and the measurements both show significantly higher amplitudes at certain operating points due to the additional wake excitation. For typical regeneration-induced variations in stagger angle, the vibration amplitude is up to five times higher than in the reference case of uniform upstream stators. Based upon the present results, the influence of these variations and of the vane patterns on the vibration amplitude of the downstream rotor blade can and should be estimated in the regeneration process to minimize the dynamic stresses of the blades.

Parametric study of injection from the casing in an axial turbine

2019 ◽  
Vol 234 (5) ◽  
pp. 582-593
Author(s):  
Sarallah Abbasi ◽  
Afshin Gholamalipour
Keyword(s):  
Flow Structure ◽  
Control Method ◽  
Turbine Blades ◽  
Leading Edge ◽  
Tip Clearance ◽  
Leakage Flow ◽  
Tip Leakage Flow ◽  
Axial Turbine ◽  
Tip Leakage ◽  
Turbine Performance

Tip leakage flow reduces both efficiency and performance of axial turbines and damages turbine blades as well. Therefore, it is of great importance to identify and control tip leakage flow. This study investigated the effect of flow injection (from the casing), alongside flow structure, on turbine performance. Additionally, the effect of different injection parameters, including injection mass flow rate, angle, location, and diameter on the turbine performance are evaluated. A numerical analysis of the flow in a two-stage axial turbine was employed by using CFX software. To ensure the accuracy of the results, turbine performance curves were compared with the experimental results, which are in good agreement. Analyses revealed that active control method reduces tip leakage flow, improves turbine performance, and increases the efficiency by 1% to 5% as well. A parametric investigation of the tip injection has sought to identify how various parameters affect the turbine performance. The cross-section diameter and the angle of injection had no significant increase on efficiency. Additionally, results showed that at a point 9 mm further from the leading edge, the injection degree of effectiveness is optimum. Finally, analysis of the flow structure in the tip clearance region supported the tip leakage flow reduction.

Aerodynamic Excitation Analysis for Variable Tip Gap

2016 ◽  
Author(s):  
Thomas Hauptmann ◽  
Joerg R. Seume
Keyword(s):  
Experimental Data ◽  
Turbine Blades ◽  
Fluid Structure Interaction ◽  
Spare Parts ◽  
Rotor Blades ◽  
Jet Engines ◽  
Flow Conditions ◽  
Reference Case ◽  
Structure Interaction ◽  
Blade Repair

In jet engines, blade repair is often more economical than the replacement of damaged blades with spare parts. Besides such regeneration of turbine blades, blade rubbing and erosion lead to a deviation of the geometry in the tip region of the original blade. These geometric variations can introduce non-uniform flow conditions which in turn may lead to an excitation of the blades. An analysis of the aerodynamic excitation due to typical geometric variations of the radial tip gap, introduced through substantial wear, is numerically investigated using a fluid-structure interaction (FSI) approach. The model was previously validated against experimental data. The results of the analysis show up to 1.6 times higher excitation than in the reference case, because rotor blades are excited by the wakes of the stator vanes and are amplified by a modified tip flow in the rotor passage.

Investigation of a Tip Clearance Cascade in a Water Analogy Rig

1986 ◽  
Vol 108 (1) ◽  
pp. 38-46 ◽  
Author(s):  
J. A. H. Graham
Keyword(s):  
Turbine Blades ◽  
Flow Region ◽  
Tip Clearance ◽  
Turbine Engines ◽  
Gas Turbine Engines ◽  
Tip Clearance Flow ◽  
Pressure Profiles ◽  
Clearance Flow ◽  
Hot Film ◽  
Model Features

The tip clearance flow region of high-pressure axial turbine blades for small gas turbine engines has been investigated in a water flow cascade. The blade model features variable clearance and variable endwall speeds. The cascade is scaled for Reynolds number and sized to give velocities suitable for visualization. Pressure profiles were measured on one blade, and correlated with the visualization. Unloading is found to be a major feature of the pressure field at both tip and midspan, and is intimately connected with scraping effects and the behavior of the clearance vortex. Some initial hot-film velocity measurements are also presented.

Validating Numerical CFD Simulations With Experimental Data for Turbulence Phenomena in Axial Flow Gas Turbine Diffusers

2009 ◽  
Author(s):  
Farrokh Zarifi-Rad ◽  
Hamid Vajihollahi ◽  
James O’Brien
Keyword(s):  
Experimental Data ◽  
Gas Turbine ◽  
Turbine Blades ◽  
Axial Flow ◽  
Experimental Results ◽  
Scale Model ◽  
Data Set ◽  
Pressure Profiles ◽  
Scale Models ◽  
Inlet Conditions

Scale models give engineers an excellent understanding of the aerodynamic behavior behind their design; nevertheless, scale models are time consuming and expensive. Therefore computer simulations such as Computational Fluid Dynamics (CFD) are an excellent alternative to scale models. One must ask the question, how close are the CFD results to the actual fluid behavior of the scale model? In order to answer this question the engineering team investigated the performance of a large industrial Gas Turbine (GT) exhaust diffuser scale model with performance predicted by commercially available CFD software. The experimental results were obtained from a 1:12 scale model of a GT exhaust diffuser with a fixed row of blades to simulate the swirl generated by the last row of turbine blades five blade configurations. This work is to validate the effect of the turbulent inlet conditions on an axial diffuser, both on the experimental front and on the numerical analysis approach. The object of this work is to bring forward a better understanding of velocity and static pressure profiles along the gas turbine diffusers and to provide an accurate experimental data set to validate the CFD prediction. For the CFD aspect, ANSYS CFX software was chosen as the solver. Two different types of mesh (hexagonal and tetrahedral) will be compared to the experimental results. It is understood that hexagonal (HEX) meshes are more time consuming and more computationally demanding, they are less prone to mesh sensitivity and have the tendancy to converge at a faster rate than the tetrahedral (TET) mesh. It was found that the HEX mesh was able to generate more consistent results and had less error than TET mesh.

DOM Products: Activation Energy Estimation and Reliability Assessment

2013 ◽  
Vol 470 ◽  
pp. 781-784 ◽  
Author(s):  
Chien Yi Huang ◽  
Yueh Hsun Lin ◽  
Eric Huang
Keyword(s):  
Experimental Data ◽  
Activation Energy ◽  
Subjective Experience ◽  
Reliability Assessment ◽  
Life Time ◽  
Service Condition ◽  
Energy Estimation ◽  
Failure Data ◽  
Scientific Approach ◽  
Temperature Scenario

A scientific approach is proposed in this research to investigate a disk on module (DOM) product's activation energy based on experimental data that eliminates subjective experience. This study considers multiple temperature conditions to enhance the accuracy of activation energy estimation. In order to ensure the consistency of failure mode in each temperature scenario, the slopes of Weibul probability plots obtained from the failure data are calculated followed by an examination for parallelism. The estimated life time under normal service condition differs from the results obtained using the industrial standard given activation energy by approximately 42%.

Regeneration-Induced Forced Response in Axial Turbines

2013 ◽  
Author(s):  
Jens Aschenbruck ◽  
Christopher E. Meinzer ◽  
Linus Pohle ◽  
Lars Panning-von Scheidt ◽  
Joerg R. Seume
Keyword(s):  
Turbine Blades ◽  
Forced Response ◽  
Response Analysis ◽  
Geometrical Parameters ◽  
Turbine Stage ◽  
Structural Dynamic ◽  
Air Turbine ◽  
Axial Turbines ◽  
Interaction Approach ◽  
Stagger Angle

The regeneration of highly loaded turbine blades causes small variations of their geometrical parameters. To determine the influence of such regeneration-induced variances of turbine blades on the nozzle excitation, an existing air turbine is extended by a newly designed stage. The aerodynamic and the structural dynamic behavior of the new turbine stage are analyzed. The calculated eigenfrequencies are verified by an experimental modal analysis and are found to be in good agreement. Typical geometric variances of overhauled turbine blades are then applied to stator vanes of the newly designed turbine stage. A forced response analysis of these vanes is conducted using a uni-directional fluid-structure interaction approach. The effects of geometric variances on the forced response of the rotor blade are evaluated. It is shown that the vibration amplitudes of the response are significantly higher for some modes due to the additional wake excitation that is introduced by the geometrical variances e.g. 56 times higher for typical MRO-induced variations in stagger-angle.

Analysis of Blunt Trailing Edge Airfoils

2003 ◽  
Author(s):  
K. J. Standish ◽  
C. P. van Dam
Keyword(s):  
Experimental Data ◽  
Wind Turbine ◽  
Turbine Blades ◽  
Navier Stokes ◽  
Computational Techniques ◽  
Wind Turbine Blades ◽  
Trailing Edge ◽  
Blunt Trailing Edge ◽  
Large Wind ◽  
Structural Volume

The adoption of blunt trailing edge airfoils for the inner regions of large wind turbine blades has been proposed. Blunt trailing edge airfoils would not only provide increased structural volume, but have also been found to improve the lift characteristics of airfoils and therefore allow for section shapes with a greater maximum thickness. Limited experimental data makes it difficult for wind turbine designers to consider and conduct tradeoff studies using these section shapes. This lack of experimental data precipitated the present analysis of blunt trailing edge airfoils using computational fluid dynamics. Several computational techniques are applied including a viscous/inviscid interaction method and several Reynolds-averaged Navier-Stokes methods.

Integrity Assessment of a Free-Fall Lifeboat Launched From a FPSO

2015 ◽  
Author(s):  
Guomin Ji ◽  
Nabila Berchiche ◽  
Sébastien Fouques ◽  
Thomas Sauder ◽  
Svein-Arne Reinholdtsen
Keyword(s):  
Finite Element ◽  
Pressure Distribution ◽  
Structural Integrity ◽  
Dynamic Effect ◽  
Sensitivity Study ◽  
Computational Time ◽  
Load Factor ◽  
Time Varying ◽  
Integrity Assessment

The paper addresses the structural integrity assessment of lifeboat launched from floating production, storage and offloading (FPSO) vessels. The study is based on long-term drop lifeboat simulations accounting for more than 50 years of hindcast data of metocean conditions and corresponding FPSO motions. Selection of the load cases and strength analyses with high computational time is a challenge. The load cases analyzed are those corresponding to the 99th percentile of long term distribution of indicators for large slamming loads (CARXZ) or large submergence (Imaxsub). For six selected cases, the time-varying pressure distribution on the lifeboat hull during and after water impact is calculated by CFD simulations using StarCCM+. The finite element model (FEM) of the composite structure of the lifeboat is modelled by ABAQUS. Quasi-static finite element (FE) analyses are performed for the selected load cases. The structural integrity is assessed by the maximum stress and Tsai-Wu failure measure. In the present study, the load and resistance factors are combined and applied to the response. A sensitivity study is performed to investigate the non-linear load/response effects when the load factor is applied to the load. In addition, dynamic analysis is performed with the time-varying pressure distribution for selected case and the dynamic effect is investigated.

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