Experimental Study of Flow Inside a Centrifugal Fan Using Magnetic Resonance Velocimetry

Author(s):  
Davis W. Hoffman ◽  
Laura Villafañe ◽  
Christopher J. Elkins ◽  
John K. Eaton

Abstract Three-dimensional, three-component time-averaged velocity fields have been measured within a low-speed centrifugal fan with forward curved blades. The model investigated is representative of fans commonly used in automotive HVAC applications. The flow was analyzed at two Reynolds numbers for the same ratio of blade rotational speed to outlet flow velocity. The flow patterns inside the volute were found to have weak sensitivity to Reynolds number. A pair of counter-rotating vortices evolve circumferentially within the volute with positive and negative helicity in the upper and lower regions, respectively. Measurements have been further extended to capture phase-resolved flow features by synchronizing the data acquisition with the blade passing frequency. The mean flow field through each blade passage is presented including the jet-wake structure extending from the blade and the separation zone on the suction side of the blade leading edge.

2020 ◽  
Vol 142 (4) ◽  
Author(s):  
Davis W. Hoffman ◽  
Laura Villafañe ◽  
Christopher J. Elkins ◽  
John K. Eaton

Abstract Three-dimensional (3D), three-component time-averaged velocity fields have been measured within a low-speed centrifugal fan with forward curved (FC) blades. The model investigated is representative of fans commonly used in automotive applications. The flow was analyzed at two Reynolds numbers for the same ratio of blade rotational speed to outlet flow velocity. The flow patterns inside the volute were found to have weak sensitivity to Reynolds number. A pair of counter-rotating vortices evolves circumferentially within the volute with positive and negative helicity in the upper and lower regions, respectively. Measurements have been further extended to capture phase-resolved flow features by synchronizing the data acquisition with the blade passing frequency. The mean flow field through each blade passage is presented including the jet-wake structure extending from the blade and the separation zone on the suction side of the blade leading edge.


1981 ◽  
Vol 103 (2) ◽  
pp. 393-399 ◽  
Author(s):  
D. Raj ◽  
W. B. Swim

The flow from a small forward curved fan rotor was studied to provide guidance for fan design. The single width fan had a 0.23 m rotor containing 48 blades. It is typical of the centrifugal fans used in small air-conditioning units. Visualization techniques and hot wire measurements showed the rotor flow to be highly turbulent and strongly three-dimensional. The inlet flow was found to fill only 3/4 of the blade span. The shroud end of the rotor was an inactive or separated region. A jet-wake pattern occurred at the blade exit in the active flow region. The inlet flow separated at the leading edge of the blade suction surface. Design changes are offered to improve the performance of FC fans.


2008 ◽  
Vol 615 ◽  
pp. 371-399 ◽  
Author(s):  
S. DONG

We report three-dimensional direct numerical simulations of the turbulent flow between counter-rotating concentric cylinders with a radius ratio 0.5. The inner- and outer-cylinder Reynolds numbers have the same magnitude, which ranges from 500 to 4000 in the simulations. We show that with the increase of Reynolds number, the prevailing structures in the flow are azimuthal vortices with scales much smaller than the cylinder gap. At high Reynolds numbers, while the instantaneous small-scale vortices permeate the entire domain, the large-scale Taylor vortex motions manifested by the time-averaged field do not penetrate a layer of fluid near the outer cylinder. Comparisons between the standard Taylor–Couette system (rotating inner cylinder, fixed outer cylinder) and the counter-rotating system demonstrate the profound effects of the Coriolis force on the mean flow and other statistical quantities. The dynamical and statistical features of the flow have been investigated in detail.


1999 ◽  
Vol 121 (3) ◽  
pp. 558-568 ◽  
Author(s):  
M. B. Kang ◽  
A. Kohli ◽  
K. A. Thole

The leading edge region of a first-stage stator vane experiences high heat transfer rates, especially near the endwall, making it very important to get a better understanding of the formation of the leading edge vortex. In order to improve numerical predictions of the complex endwall flow, benchmark quality experimental data are required. To this purpose, this study documents the endwall heat transfer and static pressure coefficient distribution of a modern stator vane for two different exit Reynolds numbers (Reex = 6 × 105 and 1.2 × 106). In addition, laser-Doppler velocimeter measurements of all three components of the mean and fluctuating velocities are presented for a plane in the leading edge region. Results indicate that the endwall heat transfer, pressure distribution, and flowfield characteristics change with Reynolds number. The endwall pressure distributions show that lower pressure coefficients occur at higher Reynolds numbers due to secondary flows. The stronger secondary flows cause enhanced heat transfer near the trailing edge of the vane at the higher Reynolds number. On the other hand, the mean velocity, turbulent kinetic energy, and vorticity results indicate that leading edge vortex is stronger and more turbulent at the lower Reynolds number. The Reynolds number also has an effect on the location of the separation point, which moves closer to the stator vane at lower Reynolds numbers.


1983 ◽  
Vol 27 (03) ◽  
pp. 147-157 ◽  
Author(s):  
A. J. Smits ◽  
N. Matheson ◽  
P. N. Joubert

This paper reports the results of an extensive experimental investigation into the mean flow properties of turbulent boundary layers with momentum-thickness Reynolds numbers less than 3000. Zero pressure gradient and favorable pressure gradients were studied. The velocity profiles displayed a logarithmic region even at very low Reynolds numbers (as low as Rθ = 261). The results were independent of the leading-edge shape, and the pin-type turbulent stimulators performed well. It was found that the shape and Clauser parameters were a little higher than the correlation proposed by Coles [10], and the skin friction coefficient was a little lower. The skin friction coefficient behavior could be fitted well by a simple power-law relationship in both zero and favorable pressure gradients.


2008 ◽  
Vol 3 (3) ◽  
pp. 34-38
Author(s):  
Sergey A. Gaponov ◽  
Yuri G. Yermolaev ◽  
Aleksandr D. Kosinov ◽  
Nikolay V. Semionov ◽  
Boris V. Smorodsky

Theoretical and an experimental research results of the disturbances development in a swept wing boundary layer are presented at Mach number М = 2. In experiments development of natural and small amplitude controllable disturbances downstream was studied. Experiments were carried out on a swept wing model with a lenticular profile at a zero attack angle. The swept angle of a leading edge was 40°. Wave parameters of moving disturbances were determined. In frames of the linear theory and an approach of the local self-similar mean flow the stability of a compressible three-dimensional boundary layer is studied. Good agreement of the theory with experimental results for transversal scales of unstable vertices of the secondary flow was obtained. However the calculated amplification rates differ from measured values considerably. This disagreement is explained by the nonlinear processes observed in experiment


2021 ◽  
Author(s):  
Yaomin Zhao ◽  
Richard D. Sandberg

Abstract We present the first wall-resolved high-fidelity simulations of high-pressure turbine (HPT) stages at engine-relevant conditions. A series of cases have been performed to investigate the effects of varying Reynolds numbers and inlet turbulence on the aerothermal behavior of the stage. While all of the cases have similar mean pressure distribution, the cases with higher Reynolds number show larger amplitude wall shear stress and enhanced heat fluxes around the vane and rotor blades. Moreover, higher-amplitude turbulence fluctuations at the inlet enhance heat transfer on the pressure-side and induce early transition on the suction-side of the vane, although the rotor blade boundary layers are not significantly affected. In addition to the time-averaged results, phase-lock averaged statistics are also collected to characterize the evolution of the stator wakes in the rotor passages. It is shown that the stretching and deformation of the stator wakes is dominated by the mean flow shear, and their interactions with the rotor blades can significantly intensify the heat transfer on the suction side. For the first time, the recently proposed entropy analysis has been applied to phase-lock averaged flow fields, which enables a quantitative characterization of the different mechanisms responsible for the unsteady losses of the stages. The results indicate that the losses related to the evolution of the stator wakes is mainly caused by the turbulence production, i.e. the direct interaction between the wake fluctuations and the mean flow shear through the rotor passages.


2017 ◽  
Vol 139 (12) ◽  
Author(s):  
Yuanchao Li ◽  
Huang Chen ◽  
Joseph Katz

Modeling of turbulent flows in axial turbomachines is challenging due to the high spatial and temporal variability in the distribution of the strain rate components, especially in the tip region of rotor blades. High-resolution stereo-particle image velocimetry (SPIV) measurements performed in a refractive index-matched facility in a series of closely spaced planes provide a comprehensive database for determining all the terms in the Reynolds stress and strain rate tensors. Results are also used for calculating the turbulent kinetic energy (TKE) production rate and transport terms by mean flow and turbulence. They elucidate some but not all of the observed phenomena, such as the high anisotropy, high turbulence levels in the vicinity of the tip leakage vortex (TLV) center, and in the shear layer connecting it to the blade suction side (SS) tip corner. The applicability of popular Reynolds stress models based on eddy viscosity is also evaluated by calculating it from the ratio between stress and strain rate components. Results vary substantially, depending on which components are involved, ranging from very large positive to negative values. In some areas, e.g., in the tip gap and around the TLV, the local stresses and strain rates do not appear to be correlated at all. In terms of effect on the mean flow, for most of the tip region, the mean advection terms are much higher than the Reynolds stress spatial gradients, i.e., the flow dynamics is dominated by pressure-driven transport. However, they are of similar magnitude in the shear layer, where modeling would be particularly challenging.


Author(s):  
Duccio Griffini ◽  
Massimiliano Insinna ◽  
Simone Salvadori ◽  
Francesco Martelli

A high-pressure vane equipped with a realistic film-cooling configuration has been studied. The vane is characterized by the presence of multiple rows of fan-shaped holes along pressure and suction side while the leading edge is protected by a showerhead system of cylindrical holes. Steady three-dimensional Reynolds-Averaged Navier-Stokes (RANS) simulations have been performed. A preliminary grid sensitivity analysis with uniform inlet flow has been used to quantify the effect of spatial discretization. Turbulence model has been assessed in comparison with available experimental data. The effects of the relative alignment between combustion chamber and high-pressure vanes are then investigated considering realistic inflow conditions in terms of hot spot and swirl. The inlet profiles used are derived from the EU-funded project TATEF2. Two different clocking positions are considered: the first one where hot spot and swirl core are aligned with passage and the second one where they are aligned with the leading edge. Comparisons between metal temperature distributions obtained from conjugate heat transfer simulations are performed evidencing the role of swirl in determining both the hot streak trajectory within the passage and the coolant redistribution. The leading edge aligned configuration is resulted to be the most problematic in terms of thermal load, leading to increased average and local vane temperature peaks on both suction side and pressure side with respect to the passage aligned case. A strong sensitivity of both injected coolant mass flow and heat removed by heat sink effect has also been highlighted for the showerhead cooling system.


Author(s):  
Amr Abdelrahman ◽  
Amr Emam ◽  
Ihab Adam ◽  
Hamdy Hassan ◽  
Shinichi Ookawara ◽  
...  

Abstract Through the last two decades, many studies have demonstrated the ability of leading-edge protrusions (tubercles), inspired from the pectoral flippers of the humpback whale, to be an effective passive flow control method for the stall phase of an airfoil in some cases depending on the geometrical features and the flow regime. Nevertheless, there is a little work associated with revealing tubercles performance for the lifting surfaces with a highly cambered cross-section, used in numerous applications. The present work aims to investigate the effect of implementing leading edge tubercles on the performance of an infinite span rectangular wing with the highly cambered S1223 foil at different flow regimes. Two sets; baseline one and a modified with tubercles have been studied at Re = 0.1 × 106, 0.3 × 106 and 1.5 × 106 using computational fluid dynamics with a validated model. The numerical results demonstrated that Tubercles have the ability to entirely alter the flow structure over the airfoil, confining the separation to troughs, hence, softening the stall characteristics. However, the tubercle modification expedites the presence of the stalled flow over the suction side, lowering the stall angle for the three mentioned Reynolds numbers. While, no considerable difference occurs in lift and drag before the stall.


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