A High-Fidelity Modeling Tool to Support the Design of Oxy-Combustors for Direct-Fired sCO2 Cycles

Author(s):  
Andrea C. Zambon ◽  
Ashvin Hosangadi ◽  
Tim Weathers ◽  
Mark Winquist ◽  
Jeff Mays ◽  
...  

Abstract The challenge in the design of oxy-combustors for direct-fired supercritical CO2 (sCO2) cycles is in addressing disparate performance metrics and objectives. Key design parameters to consider include among others: injector design for mixing and flame stability, split of recycled CO2 diluent between injectors and cooling films, target flame temperatures to control non-condensable products, and strategies to inject the diluent CO2 for film cooling and thermal control. In order to support novel oxy-combustor designs, a high-fidelity yet numerically efficient modeling framework based on the CRUNCH CFD® flow solver is presented, featuring key physics-based sub-models relevant in this regime. For computational efficiency in modeling large kinetic sets, a flamelet/progress variable (FPV) based tabulatedchemistry approach is utilized featuring a three-stream extension to allow for the simulation of the CO2 film cooling stream in addition to the fuel and oxidizer streams. Finite-rate chemistry effects are modeled in terms of multiple progress variables for the primary flame as well as for slower-evolving chemical species such as NOx and SOx contaminants. Real fluid effects are modeled using advanced equations of states. The predictive capabilities of this computationally-tractable design support tool are demonstrated on a conceptual injector design for an oxy-combustor operating near 30 MPa. Simulations results provide quantitative feedback on the effectiveness of the film cooling as well as the level of contaminants (CO, NO, and N) in the exhaust due to impurities entering from the injectors. These results indicate that this framework would be a useful tool for refining and optimizing the oxy-combustor designs as well as risk mitigation analyses.

2021 ◽  
Vol 143 (1) ◽  
Author(s):  
Andrea C. Zambon ◽  
Ashvin Hosangadi ◽  
Tim Weathers ◽  
Mark Winquist ◽  
Jeff Mays ◽  
...  

Abstract The challenge in the design of oxy-combustors for direct-fired supercritical CO2 (sCO2) cycles is in addressing disparate performance metrics and objectives. Key design parameters to consider include, among others, injector design for mixing and flame stability, split of recycled CO2 diluent between injectors and cooling films, target flame temperatures to control noncondensable products, and strategies to inject the diluent CO2 for film cooling and thermal control. In order to support novel oxy-combustor designs, a high-fidelity yet numerically efficient modeling framework based on the CRUNCH CFD® flow solver is presented, featuring key physics-based submodels relevant in this regime. For computational efficiency in modeling large kinetic sets, a flamelet/progress variable (FPV) based tabulated-chemistry approach is utilized featuring a three-stream extension to allow for the simulation of the CO2 film cooling stream in addition to the fuel and oxidizer streams. Finite rate chemistry effects are modeled in terms of multiple progress variables for the primary flame as well as for slower-evolving chemical species such as NOx and SOx contaminants. Real fluid effects are modeled using advanced equations of states. The predictive capabilities of this computationally tractable design support tool are demonstrated on a conceptual injector design for an oxy-combustor operating near 30 MPa. Simulations results provide quantitative feedback on the effectiveness of the film cooling as well as the level of contaminants (CO, NO, and N) in the exhaust due to impurities entering from the injectors. These results indicate that this framework would be a useful tool for refining and optimizing the oxy-combustor designs as well as risk mitigation analyses.


Author(s):  
M. Ghorab ◽  
S. I. Kim ◽  
I. Hassan

Cooling techniques play a key role in improving efficiency and power output of modern gas turbines. The conjugate technique of film and impingement cooling schemes is considered in this study. The Multi-Stage Cooling Scheme (MSCS) involves coolant passing from inside to outside turbine blade through two stages. The first stage; the coolant passes through first hole to internal gap where the impinging jet cools the external layer of the blade. Finally, the coolant passes through the internal gap to the second hole which has specific designed geometry for external film cooling. The effect of design parameters, such as, offset distance between two-stage holes, gap height, and inclination angle of the first hole, on upstream conjugate heat transfer rate and downstream film cooling effectiveness performance are investigated computationally. An Inconel 617 alloy with variable properties is selected for the solid material. The conjugate heat transfer and film cooling characteristics of MSCS are analyzed across blowing ratios of Br = 1 and 2 for density ratio, 2. This study presents upstream wall temperature distributions due to conjugate heat transfer for different gap design parameters. The maximum film cooling effectiveness with upstream conjugate heat transfer is less than adiabatic film cooling effectiveness by 24–34%. However, the full coverage of cooling effectiveness in spanwise direction can be obtained using internal cooling with conjugate heat transfer, whereas adiabatic film cooling effectiveness has narrow distribution.


Author(s):  
R. C. Schlaps ◽  
S. Shahpar ◽  
V. Gümmer

In order to increase the performance of a modern gas turbine, compressors are required to provide higher pressure ratio and avoid incurring higher losses. The tandem aerofoil has the potential to achieve a higher blade loading in combination with lower losses compared to single vanes. The main reason for this is due to the fact that a new boundary layer is generated on the second blade surface and the turning can be achieved with smaller separation occurring. The lift split between the two vanes with respect to the overall turning is an important design choice. In this paper an automated three-dimensional optimisation of a highly loaded compressor stator is presented. For optimisation a novel methodology based on the Multipoint Approximation Method (MAM) is used. MAM makes use of an automatic design of experiments, response surface modelling and a trust region to represent the design space. The CFD solutions are obtained with the high-fidelity 3D Navier-Stokes solver HYDRA. In order to increase the stage performance the 3D shape of the tandem vane is modified changing both the front and rear aerofoils. Moreover the relative location of the two aerofoils is controlled modifying the axial and tangential relative positions. It is shown that the novel optimisation methodology is able to cope with a large number of design parameters and produce designs which performs better than its single vane counterpart in terms of efficiency and numerical stall margin. One of the key challenges in producing an automatic optimisation process has been the automatic generation of high-fidelity computational meshes. The multi block-structured, high-fidelity meshing tool PADRAM is enhanced to cope with the tandem blade topologies. The wakes of each aerofoil is properly resolved and the interaction and the mixing of the front aerofoil wake and the second tandem vane are adequately resolved.


2014 ◽  
Vol 2014 ◽  
pp. 1-12 ◽  
Author(s):  
Afshin Pedram Pourhashemi ◽  
S. M. Mehdi Ansarey Movahed ◽  
Masoud Shariat Panahi

In spite of occasional criticism they have attracted, hybrid vehicles (HVs) have been warmly welcomed by industry and academia alike. The key advantages of an HV, including fuel economy and environment friendliness, however, depend greatly on its energy management strategy and the way its design parameters are “tuned.” The optimal design and sizing of the HV remain a challenge for the engineering community, due to the variety of criteria and especially dynamic measures related to nature of its working conditions. This paper proposes an optimal design scheme that begins with presenting an energy management strategy based on minimum fuel consumption in finite driving cycle horizon. The strategy utilizes a dynamic programming approach and is consistent with charge sustenance. The sensitivity of the vehicle’s performance metrics to multiple design parameters is then studied using a design of experiments (DOE) methodology. The proposed scheme provides the designer with a reliable tool for investigating various design scenarios and achieving the optimal one.


Author(s):  
Ioannis Templalexis ◽  
Alexios Alexiou ◽  
Vassilios Pachidis ◽  
Ioannis Roumeliotis ◽  
Nikolaos Aretakis

Coupling of high fidelity component calculations with overall engine performance simulations (zooming) can provide more accurate physics and geometry based estimates of component performance. Such a simulation strategy offers the ability to study complex phenomena and their effects on engine performance and enables component design changes to be studied at engine system level. Additionally, component interaction effects can be better captured. Overall, this approach can reduce the need for testing and the engine development time and cost. Different coupling methods and tools have been proposed and developed over the years ranging from integrating the results of the high fidelity code through conventional performance component maps to fully-integrated three-dimensional CFD models. The present paper deals with the direct integration of an in-house two-dimensional (through flow) streamline curvature code (SOCRATES) in a commercial engine performance simulation environment (PROOSIS) with the aim to establish the necessary coupling methodology that will allow future advanced studies to be performed (e.g. engine condition diagnosis, design optimization, mission analysis, distorted flow). A notional two-shaft turbofan model typical for light business jets and trainer aircraft is initially created using components with conventional map-defined performance. Next, a derivative model is produced where the fan component is replaced with one that integrates the high fidelity code. For both cases, an operating line is simulated at sea-level static take-off conditions and their performances are compared. Finally, the versatility of the approach is further demonstrated through a parametric study of various fan design parameters for a better thermodynamic matching with the driving turbine at design point operation.


2021 ◽  
pp. 1-20
Author(s):  
Hongyan Bu ◽  
Yufeng Yang ◽  
Liming Song ◽  
Jun Li

Abstract The gas turbine endwall is bearing extreme thermal loads with the rapid increase of turbine inlet temperature. Therefore, the effective cooling of turbine endwalls is of vital importance for the safe operation of turbines. In the design of endwall cooling layouts, numerical simulations based on conjugate heat transfer (CHT) are drawing more attention as the component temperature can be predicted directly. However, the computation cost of high-fidelity CHT analysis can be high and even prohibitive especially when there are many cases to evaluate such as in the design optimization of cooling layout. In this study, we established a multi-fidelity framework in which the data of low-fidelity CHT analysis was incorporated to help the building of a model that predicts the result of high-fidelity simulation. Based upon this framework, multi-fidelity design optimization of a validated numerical turbine endwall model was carried out. The high and low fidelity data were obtained from the computation of fine mesh and coarse mesh respectively. In the optimization, the positions of the film cooling holes were parameterized and controlled by a shape function. With the help of multi-fidelity modeling and sequentially evaluated designs, the cooling performance of the model endwall was improved efficiently.


2021 ◽  
Author(s):  
Oliver Sjögren ◽  
Carlos Xisto ◽  
Tomas Grönstedt

Abstract The aim of this study is to explore the possibility of matching a cycle performance model to public data on a state-of-the-art commercial aircraft engine (GEnx-1B). The study is focused on obtaining valuable information on figure of merits for the technology level of the low-pressure system and associated uncertainties. It is therefore directed more specifically towards the fan and low-pressure turbine efficiencies, the Mach number at the fan-face, the distribution of power between the core and the bypass stream as well as the fan pressure ratio. Available cycle performance data have been extracted from the engine emission databank provided by the International Civil Aviation Organization (ICAO), type certificate datasheets from the European Union Aviation Safety Agency (EASA) and the Federal Aviation Administration (FAA), as well as publicly available data from engine manufacturer. Uncertainties in the available source data are estimated and randomly sampled to generate inputs for a model matching procedure. The results show that fuel performance can be estimated with some degree of confidence. However, the study also indicates that a high degree of uncertainty is expected in the prediction of key low-pressure system performance metrics, when relying solely on publicly available data. This outcome highlights the importance of statistic-based methods as a support tool for the inverse design procedures. It also provides a better understanding on the limitations of conventional thermodynamic matching procedures, and the need to complement with methods that take into account conceptual design, cost and fuel burn.


2019 ◽  
Vol 46 (3) ◽  
pp. 149-159 ◽  
Author(s):  
Victor Viñas ◽  
Annika Malm ◽  
Thomas J.R. Pettersson

The water distribution network (WDN) is usually the final physical barrier preventing contamination of the drinking water before it reaches consumers. Because the WDN is at the end of the supply chain, and often with limited online water quality monitoring, the probability of an incident to be detected and remediated in time is low. Microbial risks that can affect the distribution network are: intrusion, cross-connections and backflows, inadequate management of reservoirs, improper main pipe repair and (or) maintenance work, and biofilms. Epidemiological investigations have proven that these risks have been sources of waterborne outbreaks. Increasingly since the 1990s, studies have also indicated that the contribution of these risks to the endemic level of disease is not negligible. To address the increasing health risks associated to WDNs, researchers have developed tools for risk quantification and risk management. This review aims to present the recent advancements in the field involving epidemiological investigations, use of quantitative microbial risk assessment (QMRA) for modelling, risk mitigation, and decision-support. Increasing the awareness of the progress achieved, but also of the limitations and challenges faced, will aid in accelerating the implementation of QMRA tools for WDN risk management and as a decision-support tool.


Author(s):  
Neda Masoud ◽  
Daisik Nam ◽  
Jiangbo Yu ◽  
R. Jayakrishnan

Peer-to-peer (P2P) ridesharing is a recently emerging travel alternative that can help accommodate the growth in urban travel demand and at the same time alleviate problems such as excessive vehicular emissions. Prior ridesharing projects suggest that the demand for ridesharing is usually shifted from transit, but its true benefits are realized when the demand shifts from single-occupancy vehicles. This study investigated the potential of shifting demand from private autos to transit by providing a general modeling framework that found routes for private vehicle users that were a combination of P2P ridesharing and transit. The Los Angeles Metro Red Line in California was considered for a case study because it has recently shown declining ridership trends. For successful implementation of a ridesharing system, strategically selecting locations for individuals to get on and off the rideshare vehicles is crucial, along with an appropriate pricing structure for the rides. The study conducted a parametric analysis of the application of real-time P2P ridesharing to feed the Los Angeles Metro Red Line with simulated demand. A mobile application with an innovative ride-matching algorithm was developed as a decision support tool that suggested transit-rideshare and rideshare routes.


Author(s):  
Akshith Subramanian ◽  
Navid Goudarzi

Marine and hydrokinetic (MHK) energy resources with advantages such as predictability and less variability compared to other forms of renewable energies, have been drawing more interest in recent years. One important phase before commercialization of new MHK technologies is to conduct experimental testing and evaluate their performance in a real environment. In this work, a numerical computational fluid dynamics (CFD) method is used to study the fluid flow behavior within a designed water flume for MHK energy technologies. The water flume design parameters were given by the team collaborators at National Renewable Energy Laboratory (NREL) and Colorado School of Mines. The results from this simulation showed the flow characteristics within the test-section of the proposed water flume design. These results can be used for the follow on phases of this research that includes testing scaled MHK prototypes at different flow rates as well as optimizing either the water flume design to obtain more realistic flow characteristics within the test section or the MHK devices to obtain higher performance metrics at lower cost.


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