The Effects of Reynolds Number on the Stall and Pre-Stall Behaviour of Compact Axial Compressors

2020 ◽  
Author(s):  
Jack Hutchings ◽  
Cesare Hall
Keyword(s):  
Reynolds Number ◽  
Flow Field ◽  
Static Pressure ◽  
Three Dimensional ◽  
Pressure Rise ◽  
Critical Value ◽  
Rotating Stall ◽  
Secondary Flows ◽  
Transitional Flow ◽  
Number Range

Abstract Compact axial compression systems are of interest to the domestic appliance industry. The associated low Reynolds number leads to high losses compared to large-scale compressors due to a transitional flow field with large regions of separation. This paper investigates how Reynolds number variations affect the three-dimensional and unsteady flow field in a compact compressor both pre-stall and in stall. An experimental study has been conducted using a scaled-up singlestage axial compressor across a Reynolds number range of 104 to 105. Steady and unsteady casing static pressure measurements, along with rotor upstream and downstream unsteady velocity measurements, have been used to observe the rotor flow field. As the Reynolds number is reduced below a critical value, 60,000 in the case of the compressor studied, the pressure rise coefficient of the compressor decreases. The exact value of the critical Reynolds number is expected to vary with the compressor geometry. This fall off in performance corresponds to an increase in the compressor rotor secondary flows. Prior to stall, a broadband hump at around 50% of the blade passing frequency is present in the near-field casing static pressure spectra. At Reynolds numbers below the critical value, multiple equally spaced peaks also appear around the peak of the broadband hump. The spacing of these peaks has been found to be exactly equal to the measured stall cell speed once rotating stall is established. When operating in stall, the stall cell is found to increase in size and slow down as Reynolds number decreases. The measured spectra and observed flow structures show that disturbances exist prior to stall at frequencies consistent with the frequencies within stall. The size and shape of the stall cells that form are related to the extent of the three-dimensional flow field present prior to stall. Below a critical value, all of these flow features are highly sensitive to Reynolds number.

THE EFFECTS OF REYNOLDS NUMBER ON THE STALL AND PRE-STALL BEHAVIOUR OF COMPACT AXIAL COMPRESSORS

2021 ◽  
pp. 1-36
Author(s):  
Jack Hutchings ◽  
Cesare A. Hall
Keyword(s):  
Reynolds Number ◽  
Flow Field ◽  
Near Field ◽  
Three Dimensional ◽  
Axial Compressor ◽  
Pressure Rise ◽  
Critical Value ◽  
Rotating Stall ◽  
Secondary Flows ◽  
Number Range

Abstract Compact axial compression systems are of interest to the domestic appliance industry. This paper investigates how Reynolds number variations affect the three-dimensional and unsteady flow field in a compact compressor both pre-stall and in stall. An experimental study has been conducted using a scaled-up single-stage axial compressor across a Reynolds number range of 104 to 105. As the Reynolds number is reduced below a critical value, 60,000 in the case of the compressor studied, the pressure rise coefficient of the compressor rapidly decreases. The exact value of the critical Reynolds number is expected to vary with the compressor geometry. This fall off in performance corresponds to an increase in the compressor rotor secondary flows. Prior to stall, a broadband hump at around 50% of the blade passing frequency is present in the near-field casing static pressure spectra. At Reynolds numbers below the critical value, multiple equally spaced peaks also appear around the peak of the broadband hump. The spacing of these peaks has been found to be exactly equal to the measured stall cell speed once rotating stall is established. When operating in stall, the stall cell is found to increase in size and slow down as Reynolds number decreases. The size and shape of the stall cells that form are related to the extent of the three-dimensional flow field present prior to stall. Below a critical value, all of these flow features are highly sensitive to Reynolds number.

Numerical and Experimental Investigation of Return Channel Vane Aerodynamics With Two-Dimensional and Three-Dimensional Vanes

2016 ◽  
Vol 139 (1) ◽  
Author(s):  
A. Hildebrandt ◽  
F. Schilling
Keyword(s):  
Experimental Investigation ◽  
Flow Field ◽  
Static Pressure ◽  
Three Dimensional ◽  
Pressure Rise ◽  
Field Performance ◽  
Two Dimensional ◽  
Flow Angle ◽  
Overall Performance ◽  
Return Channel

The present paper deals with the numerical and experimental investigation of the effect of return channel (RCH) dimensions of a centrifugal compressor stage on the aerodynamic performance. Three different return channel stages were investigated, two stages comprising three-dimensional (3D) return channel blades and one stage comprising two-dimensional (2D) RCH vanes. The analysis was performed regarding both the investigation of overall performance (stage efficiency, RCH total pressure loss coefficient) and detailed flow-field performance. For detailed experimental flow-field investigation at the stage exit, six circumferentially traversed three-hole probes were positioned downstream the return channel exit in order to get two-dimensional flow-field information. Additionally, static pressure wall measurements were taken at the hub and shroud pressure and suction side (SS) of the 2D and 3D return channel blades. The return channel system overall performance was calculated by measurements of the circumferentially averaged 1D flow field downstream the diffuser exit and downstream the stage exit. Dependent on the type of return channel blade, the numerical and experimental results show a significant effect on the flow field overall and detail performance. In general, satisfactory agreement between computational fluid dynamics (CFD)-prediction and test-rig measurements was achieved regarding overall and flow-field performance. In comparison with the measurements, the CFD-calculated stage performance (efficiency and pressure rise coefficient) of all the 3D-RCH stages was slightly overpredicted. Very good agreement between CFD and measurement results was found for the static pressure distribution on the RCH wall surfaces while small CFD-deviations occur in the measured flow angle at the stage exit, dependent on the turbulence model selected.

Active Control of the Corner Separation on a Highly Loaded Compressor Cascade With Periodic Nonsteady Boundary Conditions by Means of Fluidic Actuators

2015 ◽  
Vol 138 (3) ◽  
Author(s):  
Marcel Staats ◽  
Wolfgang Nitsche
Keyword(s):  
Flow Field ◽  
Static Pressure ◽  
Active Flow Control ◽  
Three Dimensional ◽  
Pressure Rise ◽  
Compressor Cascade ◽  
Pulsed Detonation Engine ◽  
Detonation Engine ◽  
The Impact ◽  
Highly Loaded

This paper discusses the impact of a nonsteady outflow condition on the compressor stator flow that is forced through a mimic in the wake of a linear low-speed cascade to simulate the conditions that would be expected in a pulsed detonation engine. 2D/3C-PIV measurements were made to describe the flow field in the passage. Detailed wake measurements provide information about static pressure rise as well as total pressure loss. The stator profile used for the investigations is highly loaded and operates with three-dimensional flow separations under design conditions and without active flow control. It is shown that sidewall actuation helps stabilize the flow field at every phase angle and extends the operating range of the compressor stator. Furthermore, the static pressure gain can be increased by 6% with a 4% loss reduction in time-averaged data.

Active Control of the Corner Separation on a Highly Loaded Compressor Cascade With Periodic Non-Steady Boundary Conditions by Means of Fluidic Actuators

2015 ◽  
Author(s):  
Marcel Staats ◽  
Wolfgang Nitsche
Keyword(s):  
Flow Field ◽  
Static Pressure ◽  
Active Flow Control ◽  
Three Dimensional ◽  
Pressure Rise ◽  
Side Wall ◽  
Compressor Cascade ◽  
Detonation Engine ◽  
The Impact ◽  
Highly Loaded

This contribution discusses the impact of a non-steady outflow condition on the compressor stator flow that is forced through a mimic in the wake of a linear low speed cascade to simulate the conditions that would be expected in a pulsed detonation engine. 2D/3C-PIV measurements were made to describe the flow field in the passage. Detailed wake measurements provide information about static pressure rise as well as total pressure loss. The stator profile used for the investigations is highly loaded and operates with three-dimensional flow separations under design conditions and without active flow control. It is shown that side wall actuation helps to stabilize the flow field at every phase angle and extends the operating range of the compressor stator. Furthermore, the static pressure gain can be increased by 6% with a 4% loss reduction in time averaged data.

Numerical investigations on the effect of volute casing treatment for performance augmentation in a centrifugal fan

2021 ◽  
pp. 095440622110341
Author(s):  
Manjunath L Nilugal ◽  
K Vasudeva Karanth ◽  
Madhwesh N
Keyword(s):  
Total Pressure ◽  
Static Pressure ◽  
Numerical Study ◽  
Pressure Coefficient ◽  
Three Dimensional ◽  
Pressure Rise ◽  
Centrifugal Fan ◽  
Casing Treatment ◽  
Sliding Mesh ◽  
Optimum Configuration

This article presents the effect of volute chamfering on the performance of a forward swept centrifugal fan. The numerical analysis is performed to obtain the performance parameters such as static pressure rise coefficient and total pressure coefficient for various flow coefficients. The chamfer ratio for the volute is optimized parametrically by providing a chamfer on either side of the volute. The influence of the chamfer ratio on the three dimensional flow domain was investigated numerically. The simulation is carried out using Re-Normalisation Group (RNG) k-[Formula: see text] turbulence model. The transient simulation of the fan system is done using standard sliding mesh method available in Fluent. It is found from the analysis that, configuration with chamfer ratio of 4.4 is found be the optimum configuration in terms of better performance characteristics. On an average, this optimum configuration provides improvement of about 6.3% in static pressure rise coefficient when compared to the base model. This optimized chamfer configuration also gives a higher total pressure coefficient of about 3% validating the augmentation in static pressure rise coefficient with respect to the base model. Hence, this numerical study establishes the effectiveness of optimally providing volute chamfer on the overall performance improvement of forward bladed centrifugal fan.

Analysis of Single- and Two-Phase Flows in Turbopump Inducers

1967 ◽  
Vol 89 (4) ◽  
pp. 577-586 ◽  
Author(s):  
P. Cooper
Keyword(s):  
Equation Of State ◽  
Flow Field ◽  
Thermal Effects ◽  
Single Phase ◽  
Fluid Pressure ◽  
Three Dimensional ◽  
Pressure Rise ◽  
Recent Theory ◽  
Two Phase ◽  
Overall Efficiency

A model is developed for analytically determining pump inducer performance in both the single-phase and cavitating flow regimes. An equation of state for vaporizing flow is used in an approximate, three-dimensional analysis of the flow field. The method accounts for losses and yields internal distributions of fluid pressure, velocity, and density together with the resulting overall efficiency and pressure rise. The results of calculated performance of two sample inducers are presented. Comparison with recent theory for fluid thermal effects on suction head requirements is made with the aid of a resulting dimensionless vaporization parameter.

Dynamic Stall Simulation of Flow Over NACA0012 Airfoil at 1 Million Reynolds Number

2015 ◽  
Author(s):  
Venkata Ravishankar Kasibhotla ◽  
Danesh Tafti
Keyword(s):  
Reynolds Number ◽  
Flow Field ◽  
Lift Coefficient ◽  
Three Dimensional ◽  
Dynamic Stall ◽  
Sharp Drop ◽  
Airfoil Surface ◽  
Naca0012 Airfoil ◽  
Reduced Frequency ◽  
Edge Vortex

The paper is concerned with the prediction and analysis of dynamic stall of flow past a pitching NACA0012 airfoil at 1 million Reynolds number based on the chord length of the airfoil and at reduced frequency of 0.25 in a three dimensional flow field. The turbulence in the flow field is resolved using large eddy simulations with the dynamic Smagorinsky model at the sub grid scale. The development of dynamic stall vortex, shedding and reattachment as predicted by the present study are discussed in detail. This study has shown that the downstroke phase of the pitching motion is strongly three dimensional and is highly complex, whereas the flow is practically two dimensional during the upstroke. The lift coefficient agrees well with the measurements during the upstroke. However, there are differences during the downstroke. The computed lift coefficient undergoes a sharp drop during the start of the downstroke as the convected leading edge vortex moves away from the airfoil surface. This is followed by a recovery of the lift coefficient with the formation of a secondary trailing edge vortex. While these dynamics are clearly reflected in the predicted lift coefficient, the experimental evolution of lift during the downstroke maintains a fairly smooth and monotonic decrease in the lift coefficient with no lift recovery. The simulations also show that the reattachment process of the stalled airfoil is completed before the start of the upstroke in the subsequent cycle due to the high reduced frequency of the pitching cycle.

scholarly journals Incidence Angle and Pitch-Chord Effects on Secondary Flows Downstream of a Turbine Cascade

1992 ◽  
Author(s):  
A. Perdichizzi ◽  
V. Dossena
Keyword(s):  
Flow Field ◽  
Secondary Flow ◽  
Incidence Angle ◽  
Three Dimensional ◽  
Secondary Flows ◽  
Pressure Probe ◽  
Turbine Cascade ◽  
Oil Flow ◽  
Secondary Velocity ◽  
Secondary Flow Field

This paper describes the results of an experimental investigation of the three-dimensional flow downstream of a linear turbine cascade at off-design conditions. The tests have been carried out for five incidence angles from −60 to +35 degrees, and for three pitch-chord ratios: s/c = 0.58,0.73,0.87. Data include blade pressure distributions, oil flow visualizations, and pressure probe measurements. The secondary flow field has been obtained by traversing a miniature five hole probe in a plane located at 50% of an axial chord downstream of the trailing edge. The distributions of local energy loss coefficients, together with vorticity and secondary velocity plots show in detail how much the secondary flow field is modified both by incidence and cascade solidity variations. The level of secondary vorticity and the intensity of the crossflow at the endwall have been found to be strictly related to the blade loading occurring in the blade entrance region. Heavy changes occur in the spanwise distributions of the pitch averaged loss and of the deviation angle, when incidence or pitch-chord ratio is varied.

Study of Flow Field in Compact Spinning with Pneumatic Groove

2011 ◽  
Vol 332-334 ◽  
pp. 260-263
Author(s):  
Shi Rui Liu
Keyword(s):  
Flow Field ◽  
Negative Pressure ◽  
Static Pressure ◽  
Three Dimensional ◽  
Three Dimensional Flow ◽  
Dimensional Flow ◽  
Compact Zone ◽  
Air Flows ◽  
Compact Spinning

In the paper the structure of the compact spinning with pneumatic groove is introduced and the characteristics of three-dimensional flow field of the compact spinning with pneumatic groove are also investigated. Results from this research confirmed that In the compact zone, the air flows to the groove and enters the inner hollow of the slot-roller through the round holes, and the air on both sides of the groove condenses to the center of it and flows to the round holes; It is beneficial to compact the fiber and make the fiber slip to the bottom of the groove with shrink shape; the velocity and negative pressure are both not homogeneous, as the round holes are not continual, and the gradient of static pressure and velocity in compact zones are also perceptible.

Integrated Microcomputer-LDV Instrumentation for Studying Finite Wing Aerodynamics

1993 ◽  
Author(s):  
Abdollah Khodadoust
Keyword(s):  
Reynolds Number ◽  
Flow Field ◽  
Data Acquisition ◽  
Fiber Optic ◽  
Three Dimensional ◽  
Laser Doppler ◽  
Laser Doppler Velocimeter ◽  
Ice Accretion ◽  
Wing Model ◽  
Finite Wing

Abstract The effect of a simulated glaze ice accretion on the flow field of a three-dimensional wing is studied experimentally. A PC-based data acquisition and reduction system was used with a four-beam two-color fiber-optic laser Doppler velocimeter (LDV) to map the flow field along three spanwise cuts on the model. Results of the LDV measurements on the upper surface of the finite wing model without the simulated glaze ice accretion are presented for α = 0 degrees at Reynolds number of 1.5 million. Measurements on the centerline of the clean model compared favorably with theory.

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