Turbine Inlet Temperature Measurements in a T 8200 kW Gas Turbine Using Water Vapor Emission

2021 ◽  
Author(s):  
Dale R. Tree ◽  
Dustin Badger ◽  
Darrel Zeltner ◽  
Mohsen Rezasoltani

Abstract The measurement of turbine inlet temperature is challenging because of high temperatures and complicated physical access, but continuous measurement of the turbine inlet temperature is very important for maximizing turbine efficiency and increasing durability. This paper provides in-situ turbine rotor inlet temperature (TRIT) measurements in an 8200 kW operating gas turbine engine. The measurements were obtained using integrated spectral infrared (ISIR) emission from the water vapor of the combustion gases entering the turbine rotor. The method utilizes a sapphire optical fiber to convey the signal from the turbine wall to outside the turbine casing. All components are capable of long-term exposure to the turbine operating conditions. The temperature measurements were obtained at 6 operating conditions between 50% and full load. The TRIT temperature was also determined using more than 20 test cell inputs and Solar Turbine’s commercial test cell engine model. The two temperatures (measured and modeled) were within 11 K (less than 1%) across the load sweep. Uncertainty calculations suggest that the uncertainty of the measurement can be expected to be ±2.9% within a confidence interval of 95%. The method also yields the nozzle guide vane surface temperature which was found to increase monotonically with increasing load.

Author(s):  
Dale Tree ◽  
Dustin Badger ◽  
Darrel Zeltner ◽  
Mohsen Rezasoltani

Abstract The measurement of turbine inlet temperature is challenging because of high temperatures and complicated physical access, but continuous measurement of the turbine inlet temperature is very important for maximizing turbine efficiency and increasing durability. This paper provides in-situ turbine rotor inlet temperature (TRIT) measurements in an 8200 kW operating gas turbine engine. The measurements were obtained using integrated spectral infrared (ISIR) emission from the water vapor of the combustion gases entering the turbine rotor. The method utilizes a sapphire optical fiber to convey the signal from the turbine wall to outside the turbine casing. All components are capable of long-term exposure to the turbine operating conditions. The temperature measurements were obtained at 6 operating conditions between 50% and full load. The TRIT temperature was also determined using more than 20 test cell inputs and Solar Turbine's commercial test cell engine model. The two temperatures (measured and modeled) were within 11 K (less than 1%) across the load sweep. Uncertainty calculations suggest that the uncertainty of the measurement can be expected to be ±2.9% within a confidence interval of 95%. The method also yields the nozzle guide vane surface temperature which was found to increase monotonically with increasing load.


2017 ◽  
Author(s):  
Waleed El-Damaty ◽  
Mohamed Gadalla

With the current increase in electricity consumption and energy demand, most of the research focus is shifted towards the means of increasing the power plants efficiency in order to produce more electricity by using as less fuel as possible. Gas turbine power plants specifically have been under the study in the recent years due to its feasibility, low capital cost, simple design, compact size and higher efficiency compared to steam turbine power plants. There are a lot of operating conditions that affect the performance of the gas turbine which includes the inlet air climatic conditions, mass flow rate and the turbine inlet temperature. Many improvements and enhancements became applicable through the advancement in the material and cooling technologies. Cooling techniques could be used to cool the inlet air entering the compressor by utilizing evaporative coolers and mechanical chillers, and to cool the turbine blades in order to avoid a decline in the life of turbine blades due to unwanted exposure to thermal stresses and oxidation. Internal convection cooling, film cooling and transpiration cooling are the three main techniques that can be used in the process of turbine blades cooling. The main objective of this proposal is to improve the durability and performance of gas turbine power plants by proposing the usage of integrated system of solid desiccant with Maisotsenko cooler in the turbine blade cooling and inlet air cooling processes. Four configurations were presented and the results were an increase in the efficiency of the gas turbine cycle for all the cases specially the two stage Maisotsenko desiccant cooling system where the efficiency increased from 33.33% to 34.17% as well as maintaining the turbine inlet temperature at a desired level of 1500°K.


Author(s):  
Thamir K. Ibrahim ◽  
M.M. Rahman

The combined cycle gas-turbine (CCGT) power plant is a highly developed technology which generates electrical power at high efficiencies. The first law of thermodynamics is used for energy analysis of the performance of the CCGT plant. The effects of varying the operating conditions (ambient temperature, compression ratio, turbine inlet temperature, isentropic compressor and turbine efficiencies, and mass flow rate of steam) on the performance of the CCGT (overall efficiency and total output power) were investigated. The programming of the performance model for CCGT was developed utilizing MATLAB software. The simulation results for CCGT show that the overall efficiency increases with increases in the compression ratio and turbine inlet temperature and with decreases in ambient temperature. The total power output increases with increases in the compression ratio, ambient temperature, and turbine inlet temperature. The peak overall efficiency was reached with a higher compression ratio and low ambient temperature. The overall efficiencies for CCGT were very high compared to the thermal efficiency of GT plants. The overall thermal efficiency of the CCGT quoted was around 57%; hence, the compression ratios, ambient temperature, turbine inlet temperature, isentropic compressor and turbine efficiencies, and mass flow rate of steam have a strong influence on the overall performance of the CCGT cycle.


Author(s):  
Phillip Waniczek ◽  
Dirk Therkorn ◽  
Darrel Lilley

This paper describes a method that optimizes the commercial benefit by modifying gas turbine control parameters like turbine inlet temperature and variable inlet guide vane position for any dispatched power plant load. The method is a trade-off between best efficiency in the component characteristic together with higher efficiency due to increased turbine inlet temperature and lifetime. With commercial data, both effects are transferred into costs and an optimization routine identifies controller settings for minimum power plant operation cost. Test cases demonstrate the advantage of the operational cost optimization. Costs are calculated based on historic plant data with the original and the optimized operation concept. Although savings per operating hour are small, the accumulated savings over years or major inspection intervals are significant. It could be demonstrated that in regions with high fuel prices the commercial benefit of the optimized gas turbine operating concept sums up to “several million dollars” of savings. Parametric and sensitivity studies show the effect of the main parameters. Dispatch power optimization is not subject of the presented model, but can be implemented on top of the proposed concept. All in all, this work demonstrates and quantifies the commercial benefits when todays and future digital industrial capabilities are applied to gas turbine operation concepts and strategies. The proposed digital approach has the advantage of minimum investment and is attractive for gas turbine operators to generate electricity at lower costs and fuel consumption, increasing revenues and minimizing environmental impact.


1968 ◽  
Vol 72 (696) ◽  
pp. 1087-1094 ◽  
Author(s):  
F. J. Bayley ◽  
A. B. Turner

It is well known that the performance of the practical gas turbine cycle, in which compression and expansion are non-isentropic, is critically dependent upon the maximum temperature of the working fluid. In engines in which shaft-power is produced the thermal efficiency and the specific power output rise steadily as the turbine inlet temperature is increased. In jet engines, in which the gas turbine has so far found its greatest success, similar advantages of high temperature operation accrue, more particularly as aircraft speeds increase to utilise the higher resultant jet velocities. Even in high by-pass ratio engines, designed specifically to reduce jet efflux velocities for application to lower speed aircraft, overall engine performance responds very favourably to increased turbine inlet temperatures, in which, moreover, these more severe operating conditions apply continuously during flight, and not only at maximum power as with more conventional cycles.


Author(s):  
Katsuyoshi Tada ◽  
Kei Inoue ◽  
Tomo Kawakami ◽  
Keijiro Saitoh ◽  
Satoshi Tanimura

Gas-turbine combined-cycle (GTCC) power generation is clean and efficient, and its demand will increase in the future from economic and social perspectives. Raising turbine inlet temperature is an effective way to increase combined cycle efficiency and contributes to global environmental conservation by reducing CO2 emissions and preventing global warming. However, increasing turbine inlet temperature can lead to the increase of NOx emissions, depletion of the ozone layer and generation of photochemical smog. To deal with this issue, MHPS (MITSUBISHI HITACHI POWER SYSTEMS) and MHI (MITSUBISHI HEAVY INDUSTRIES) have developed Dry Low NOx (DLN) combustion techniques for high temperature gas turbines. In addition, fuel flexibility is one of the most important features for DLN combustors to meet the requirement of the gas turbine market. MHPS and MHI have demonstrated DLN combustor fuel flexibility with natural gas (NG) fuels that have a large Wobbe Index variation, a Hydrogen-NG mixture, and crude oils.


2020 ◽  
Vol 143 (1) ◽  
Author(s):  
Bennett M. Staton ◽  
Brian T. Bohan ◽  
Marc D. Polanka ◽  
Larry P. Goss

Abstract A disk-oriented engine was designed to reduce the overall length of a gas turbine engine, combining a single-stage centrifugal compressor and radial in-flow turbine (RIT) in a back-to-back configuration. The focus of this research was to understand how this unique flow path impacted the combustion process. Computational analysis was accomplished to determine the feasibility of reducing the axial length of a gas turbine engine utilizing circumferential combustion. The desire was to maintain circumferential swirl from the compressor through a U-bend combustion path. The U-bend reverses the outboard flow from the compressor into an integrated turbine guide vane in preparation for power extraction by the RIT. The computational targets for this design were a turbine inlet temperature of 1300 K, operating with a 3% total pressure drop across the combustor, and a turbine inlet pattern factor (PF) of 0.24 to produce a cycle capable of creating 668 N of thrust. By wrapping the combustion chamber about the circumference of the turbomachinery, the axial length of the entire engine was reduced. Reallocating the combustor volume from the axial to radial orientation reduced the overall length of the system up to 40%, improving the mobility and modularity of gas turbine power in specific applications. This reduction in axial length could be applied to electric power generation for both ground power and airborne distributive electric propulsion. Computational results were further compared to experimental velocity measurements on custom fuel–air swirl injectors at mass flow conditions representative of 668 N of thrust, providing qualitative and quantitative insight into the stability of the flame anchoring system. From this design, a full-scale physical model of the disk-oriented engine was designed for combustion analysis.


Author(s):  
Hideto Moritsuka

In order to estimate the possibility to improve thermal efficiency of power generation use gas turbine combined cycle power generation system, benefits of employing the advanced gas turbine technologies proposed here have been made clear based on the recently developed 1500C-class steam cooling gas turbine and 1300C-class reheat cycle gas turbine combined cycle power generation systems. In addition, methane reforming cooling method and NO reducing catalytic reheater are proposed. Based on these findings, the Maximized efficiency Optimized Reheat cycle Innovative Gas Turbine Combined cycle (MORITC) Power Generation System with the most effective combination of advanced technologies and the new devices have been proposed. In case of the proposed reheat cycle gas turbine with pressure ratio being 55, the high pressure turbine inlet temperature being 1700C, the low pressure turbine inlet temperature being 800C, combined with the ultra super critical pressure, double reheat type heat recovery Rankine cycle, the thermal efficiency of combined cycle are expected approximately 66.7% (LHV, generator end).


Author(s):  
Francesco Fantozzi ◽  
Bruno D’Alessandro ◽  
Pietro Bartocci ◽  
Umberto Desideri ◽  
Gianni Bidini

The Integrated Pyrolysis Regenerated Plant (IPRP) concept is based on a rotary kiln pyrolyzer that converts biomass or wastes (B&W) in a rich gas used to fuel a gas turbine (GT); the combustion of pyrolysis by-products (char or tar), is used to provide heat to the pyrolyzer together with the GT exhaust gases. The IPRP concept was modelled through an homemade software, that utilizes thermodynamic relations, energy balances and data available in the Literature for BW pyrolysis products. The analysis was carried out investigating the influence on the plant performances of main thermodynamic parameters like the Turbine Inlet Temperature (TIT), the Regeneration Ratio (RR) and the manometric compression ratio (β) of the gas turbine; when data on the pyrolysis process where available for different pyrolysis temperature, also the different pyrolysis temperature (TP) was considered. Finally, data obtained from the analysis where collected for the typical parameters of different GT sizes, namely the manometric compression ratio and the turbine inlet temperature. For the other parameters, where considered the ones that give the highest efficiencies. The paper shows the IPRP efficiency, when fuelled with different biomass or wastes materials and for different GT (plant) size.


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